Convertamatic 32/38LX Hydro-Retriever 320/380HD BA 800 / BA 1000

Transcription

1 Convertamatic /LX Hydro-Retriever 0/0HD BA 00 / BA 000 PARTS LIST Advance MODELS 90(LX), 90(LX) 90(0HD), 970(0HD) Nilfisk MODELS 9(BA 00), 9(BA 000) All models covered in this manual are Obsolete. 9/ revised 0/ FORM NUMBER 09 BOOK E SECTION..

2 9-0- TABLE OF CONTENTS BOOK E E.. DESCRIPTION PLAN Control Handle System... E-..- Electrical Panel-... E-..- Electrical Panel-... E-..-7 Chassis System... E-..-9 Skirt System (LX/0HD/BA 00)... E-..- Skirt System (LX/0HD/BA 000)... E-..- HD Bumper System (0HD, 0HD)... E-..- Vacuum Motor System... E-..-7 Drive System... E-..-9 Brush Lift System... E-..- Brush Drive System (LX/0HD/BA 00)... E-..- Brush Drive System (LX/0HD/BA 000)... E-..- Recovery Tank System... E-..-7 Solution System... E-..-9 Squeegee Mount Assembly-... E-..- Squeegee Mount Assembly-... E-..- Squeegee Assembly-... E-..- Squeegee Assembly-... E-..-7 Decal System (Advance)... E-..-9 Decal System (Nilfisk)... E-..- Electrical System-... E-..- Electrical System-... E-..- Wiring Diagram-... E-..-7 Wiring Diagram-... E-..-9 Wiring Diagram-... E-..- Brush / Disc Selector Guide - BA E-..- Brush / Disc Selector Guide - BA E-..- WHEN ORDERING PARTS * Use the digit numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

3 BOOK E E.. CONTROL HANDLE SYSTEM Left side of handle A A 9 7 0

4 9-00- CONTROL HANDLE SYSTEM BOOK E E.. Item Ref. No. Qty Description 00 Scr, Hex Hd /-0 x. 00 Scr, Hex Hd /-0 x.0 00 Scr, Hex Hd /-0 x. 00 Scr, Hex Hd /-0 x Scr, Soc Hd /-0 x. 000 Scr, Soc Set Loc 0- x Scr, Soc Hd /-0 x Wsh, Flt SAE / 9 00 Scr, Soc Hd /-0 x Scr, Soc Hd 0- x Scr, Soc Hd /-0 x Scr, Soc Set Loc - x. 009 Scr, Flt Phil /- x.7 00 Scr, Soc Hd 0- x.0 Gasket 007 Scr, Hex Hd /- x Nut, Hex Nyl Loc / Nut, Hex Nyl Loc / Nut, Hex Nyl Loc Scr, Pan Phil /- x. 000 Nut, Hex Nyl Loc Scr, Pan Phil - x. 00 Scr, Soc Shd. x. x Scr, Hex Thd Form 0- x. 9 Resistor Assembly 0090 Wsh, Flt.7 x. x. 7 9 Gasket 0 Tube 9 0 Bushing Bearing 0 Switch, Toggle (Main switch) 0 Light, Indicator Blue (Solution ON) Pulley, Cog 7 Switch, Rocker (Solution Switch) TSB 0 Bearing, Flange 7 Bushing 7 0 Spring Knob, Plastic 9 7 Knob 0 Bearing, Sleeve (before SN 090) 900 Bushing Item Ref. No. Qty Description 7 Cap 799 Bushing Switch, Snap, SPDT NC (Vac Motor) 97 Clamp, Plastic Grip, Handle 7 9 Light, Indicator Green (Power ON) 009 Scr, Thd Form 0- x Cable Assembly (Squeegee) 0 90 Cable Assembly (Brake) 9 Grip, Handle 9 Control Panel Weld t 99 Lever 99 Lever Weld t (Solution Valve) Lever Weld t (Squeegee) Lever 7 90 Brake Lever Weld t (before SN 090) 9 Brake Lever Weld t (after SN 099) 90 Lever (before SN 090) 9 Lever (after SN 099) Cover Weld t Parking Brake Catch Lever 99 Pulley, Cog 97 Bracket, Potentiometer 97 Belt, Timing 97 Tube Weld t 9 Switch, Rocker (Brush) 9 Bracket, Keylock * 9 Replacement Key Fuel Guage, Battery 70 Potentiometer, K 9 7 Bushing,. x.7 x Rod End 7 70 Cable (Solution Valve) 7 9 Hook Scr, Thd Form #0- x. 7 Bearing, Sleeve (before SN 0) * = Not Shown

5 BOOK E E.. ELECTRICAL PANEL BA 00, BA 000 Before SN

6 9-00- ELECTRICAL PANEL- BOOK E E.. Item Ref. No. Qty Description 97 Panel Weld t 90 Control, Speed 00 Scr, Pan Phil Thd Form - x. Solenoid, V (Brush Down) 97 Circuit Breaker, Amp (Vac Motor) 97 Circuit Breaker, Amp (Drive Motor) 7 7 Circuit Breaker, Amp (Control Circuit) 9 Circuit Breaker, 70 Amp (Brush Motor) Scr, Hex Thd Form /-0 x Stud, /-0 9 Standoff, Insulated 9 Solenoid, V (Vac Motor) 9 Solenoid, V (Brush Motor) Scr, Hex Thd Form /-0 x. 9 Solenoid, V (Drive Motor) Solenoid, V (Brush Up) 7 97 Time Delay,. SEC 99 Cable Assembly 9 70 Cable Assembly 0 9 Diode Assembly 90 Cable Assembly 979 Cable Assembly 99 Boot, Reset Button 97 Boot, Reset Button * 9 Wiring Harness, Main * = Not Shown

7 BOOK E E.. ELECTRICAL PANEL BA 00, BA 000 After SN 00 All LX, LX / 0HD, 0HD FRONT

8 9-00- ELECTRICAL PANEL- BOOK E E.. 7 Item Ref. No. Qty Description 00 Scr, Hex Hd 0- x. 00 Scr, Pan Phil Thd Form - x Scr, Hex Thd Form /-0 x Scr, Hex Thd Form /-0 x Wsh, Int Shprf / Nut, Hex Machine / Circuit Breaker, Amp (Control Circuit) 9 Diode Assembly 9 90 Control, Speed 0 9 AWG No. Cable Assembly 9 AWG No. Cable Assembly 97 AWG No. 7 Cable Assembly 9 AWG No. Cable Assembly 97 Actuator Control Module (gearbox) 97 Panel, Electrical 9 Solenoid, V (Drive Motor) Circuit Breaker, 0 Amp (Brush Motor) 7 Stud, / Boot, Reset Button 0 97 Circuit Breaker, Amp (Vacuum Motor) 9 Standoff, Insulated 90 Solenoid, V (Brush Motor) 9 Solenoid, V (Vacuum Motor) 97 Circuit Breaker, Amp (Drive Motor)

9 BOOK E E.. CHASSIS SYSTEM

10 9-00- CHASSIS SYSTEM BOOK E E.. 9 Item Ref. No. Qty Description 00 9 Scr, Hex Hd /-0 x. 00 Scr, Hex Type F /- x Nut, Hex Nyl Loc /-0 00 Scr, Pan Phil /-0 x. 009 Scr, Hex Hd 0- x. 009 Scr, Hex Hd Loc 0- x Scr, Hex Hd Loc /-0 x Wsh, Flt. x.90 x Scr, Hex Thd Form /-0 x Scr, Hex Thd Form /-0 x Scr, Hex Thd Form 0- x Scr, Hex Thd Form 0- x. 0 Nut Plate Bearing, Sleeve 9 Tray, Battery 9 Hinge, Recovery 7 9 Hinge, Solution Tank 97 Hinge, Solution 9 99 Nut Plate 0 90 Clip, Hinge 90 Clip, Hinge 9 Hinge, Recovery Tank 9 Bracket 97 Strap, Web 97 Clamp, Plastic 9 Bracket, Valve 7 99 Guard 97 Nut, Plate 9 9 Chassis Weld t 0 9 Panel, Rear Right 97 Panel, Rear Left 9 Cover 9 Support, Front Skirt 00 Caster, Swivel 0007 A/R Wheel (for caster, swivel) * 00 Clamp, Cord * = Not Shown

11 BOOK E SKIRT SYSTEM (LX/0HD/BA 00) E

12 9-00- SKIRT SYSTEM (LX/0HD/BA 00) BOOK E E.. Item Ref. No. Qty Description 0090 Scr, Pan Phil Thd Form-Blk - x Scr, Hex Thd Form /-0 x Scr, Pan Phil Thd Form-Blk 0- x Nut, Push Cap / 07 Pin 9099 Retainer Skirt 90 Roller 9 9 Retainer 0 9 Skirt 9 Skirt Weld t 97 Rod 9 Skirt, Left Weld t 9 Skirt, Right Weld t Latch

13 BOOK E SKIRT SYSTEM (LX/0HD/BA 000) E

14 9-00- SKIRT SYSTEM (LX/0HD/BA 000) BOOK E E.. Item Ref. No. Qty Description 0090 Scr, Pan Phil Thd Form-Blk - x Scr, Hex Thd Form /-0 x Scr, Pan Phil Thd Form-Blk 0- x Nut, Push Cap / 07 Pin 9 Skirt, Right 7 97 Skirt, Left 90 Roller 9 9 Retainer 0 9 Skirt 9 Skirt Weld t 97 Rod 977 Skirt, Left Weld t 9 Retainer, Left Skirt 9 Retainer, Right Skirt 97 Skirt, Right Weld t 7 Latch

15 BOOK E E.. HD BUMPER SYSTEM (0HD, 0HD)

16 9-00- HD BUMPER SYSTEM (0HD, 0HD) BOOK E E.. Item Ref. No. Qty Description 00 Scr, Hex Hd /- x Wsh, Flt SAE / 007 Scr, Hex Hd /- x.7 00 Nut, Hex Nyl Loc-Thin / Nut, Push Cap / 90 Roller Rod 9 Left Hand Bumper Weld t 9 9 Right Hand Bumper Weld t 0 Ring, Retaining

17 BOOK E E.. VACUUM MOTOR SYSTEM FRONT 9 7

18 9-0- VACUUM MOTOR SYSTEM BOOK E E.. 7 Item Ref. No. Qty Description 0009 Wsh, Flt SAE / 0009 Scr, Hex Hd Loc /-0 x Scr, Hex Thd Form 0- x Scr, Hex Thd Form 0- x Washer, Fibre 99 Bushing Stand-off 9 Filter 9 7 Gasket 0 90 Vac Motor, V * 7700 Carbon Brushes for Vac Motor 907 Foam, Accoustical 979 Mount, Vacuum Motor 77 Cable Tie * = Not Shown

19 BOOK E E.. DRIVE SYSTEM FRONT

20 9-00- DRIVE SYSTEM BOOK E E.. 9 Item Ref. No. Qty Description 0007 Scr, Hex Hd /- x Scr, Hex Hd /-0 x Scr, Hex Hd /- x Wsh, Flt Std / 007 Scr, Hex Hd /- x Nut, Hex Nyl Loc / Nut, Hex Nyl Loc-Thin / Scr, Hex Hd Loc /- x Scr, Hex Hd Loc /- x Key, Sq.9 x. 0 Bearing, Flange Fitting Lube /- 7 Wheel 0.00 x Bearing, Ball Drive Motor * Carbon Brushes for Drive Motor 700 Sprocket 7 90 Brake 90 Chain, Roller 9 90 Motor Bracket Weld t 0 9 Axle 9 Pillow Block 9 Pillow Block 97 Disc, Brake 99 Spacer 7 Sprocket 009 Nut, Hex Lock / Scr, Hex /- x.00 * = Not Shown

21 BOOK E E.. 0 BRUSH LIFT SYSTEM FRONT

22 9-00- BRUSH LIFT SYSTEM BOOK E E.. Item Ref. No. Qty Description 00 Scr, Hex Hd /- x Wsh, Flt SAE / 000 Wsh, Flt SAE / 0009 Wsh, Flt SAE / 00 Scr, Hex Hd /- x Nut, Hex Nyl Loc / Nut, Hex Nyl Loc /- 00 Nut, Hex Nyl Loc-thin /- NOTE Scr, Hex Thd Form /-0 x Half Yoke Weld t 000 Torsion Bar Weld t 00 Screw, Hex Hd /-x.7 9 Arm, Swing 97 Actuator, Motor * 0 Nut, Plastic for Actuator * 70 Carbon Brush Kit for Actuator * 9790 A/R Switch, Limit for Actuator 99 Actuator Mount Weld t 9 Torsion Bar Weld t 7 99 Bushing 77 Bearing, Sleeve 9 90 Bushing Screw, Hex Hd Loc /-x.00 * = Not Shown NOTE : Tighten nut until threads on the end of the screw are flush with nut. Caution! Do not overtighten.

23 BOOK E BRUSH DRIVE SYSTEM (LX/0HD/BA 00) E FRONT 0

24 9-00- BRUSH DRIVE SYSTEM (LX/0HD/BA 00) BOOK E E.. Item Ref. No. Qty Description Item Ref. No. Qty Description 00 Scr, Hex Hd /- x. 00 Scr, Hex Hd /-0 x Wsh, Flt SAE / 009 Scr, Soc Set Loc /- x Scr, Soc Set Loc /- x. 000 Wsh, Flt SAE / Scr, Hex Hd /- x Scr, Hex Hd /- x Scr, Hex Hd /- x Nut, Hex Nyl Loc / Nut, Hex Nyl Loc /- 00 Nut, Hex Nyl Loc SS / Scr, Hex Hd SS 0- x Scr, Hex Hd Loc /- x Scr, Flt Phil SS /- x Scr, Hex Thd to Hd /- x Key, Wdf. x. 000 Key, Sq.9 x Key, Sq. x Wsh, Flt. x.90 x Wsh, Flt SS. x. x.07 Plate, Stop Spring Retainer 7 Bearing, Sleeve 90 Pipe Weld t 9 Holder Casting, Brush Linkage Arm Weld t 909 Motor Mount Weld t 9 90 Belt Guard Weld t 0 90 Linkage Arm Weld t 90 Bushing 9090 Gearbox Assembly 99 Belt, Poly-V (BA00 before SN07) 997 Belt, Poly-V (BA00 after SN07, all LX/0HD) 99 Drive Adaptor Weld t 999 Sheave, Poly-V (BA00 before SN07) 9 Sheave, Poly-V (BA00 after SN07, all LX/0HD) 900 Sheave, Poly-V 7 9 Mount, Gearbox Motor 9 Torsion Bar Weld t 9 99 Bushing 0 90 Arm, Linkage 99 Motor,.HP V (BA00 before SN07) * 79 Carbon Brush for Motor, HP V (BA00 after SN07, all LX/0HD) * 0979 Carbon Brush for 09 * 097 Brush Spring for 09 ( required) * 09 Wsh, Bearing Spring * 099 Bearing * 090 Bearing * 09 CompleteCommutator Cover Assy. * 09 Commutator Cover * 09 Complete Brush Ring Assy. * 09 Pulley Cover * 09 Complete Stator Assy. W/Baffle * 09 Complete Armature Assy. 9 Spring, Compression 90 Spacer 77 Bearing, Sleeve 000 Nut, Hex Nyl Loc-Thin /-0 ** 070 Short Trim Pad Holder ** 07 Magna Grit Brush ** 07 Dyna Grit Brush ** 07 AgLite Grit Brush ** 07 Prolene Brush ** 07 ProLite Brush ** 07 Union Mix Brush ** 077 MidGrit Brush ** 07 MidLite Grit Brush * = Not Shown ** = Optional, Not Included

25 BOOK E BRUSH DRIVE SYSTEM (LX/0HD/BA 000) E FRONT

26 9-00- BRUSH DRIVE SYSTEM (LX/0HD/BA 000) BOOK E E.. Item Ref. No. Qty Description Item Ref. No. Qty Description 00 Scr, Hex Hd /- x Scr, Hex Thd Form /-0 x Wsh, Flt SAE / 000 Scr, Soc Set Loc /- x Wsh, Flt SAE / 007 Scr, Hex Hd /- x Scr, Hex Hd Loc /- x Scr, Hex Hd /- x Nut, Hex Nyl Loc / Nut, Hex Nyl Loc /- 00 Nut, Hex Nyl Loc SS / Scr, Hex Thd Form 0- x Scr, Hex Hd Loc /- x Scr, Flt Phil SS /- x Scr, Hex Thd to Hd /- x Scr, Hex Hd Loc /- x Scr, Soc Set Loc /- x. 00 Key, Wdf. x Key, Sq.9 x Key, Sq. x Wsh, Flt. x.90 x Wsh, Flt SS. x. x.07 Plate, Stop Spring Retainer 90 Pipe Weld t 9 Holder Casting, Brush 7 90 Belt, Poly-V (BA000 before SN07) 99 Belt, Poly-V (BA000 after SN070, all LX/0HD) 99 Gearbox Assembly 9 99 Drive Adaptor Weld t Sheave, Poly-V Belt 90 Motor Mount Weld t 9 Mount, Gearbox Motor 9 Torsion Bar Weld t 9 Mount, Linkage Arm 99 Bushing 90 Arm, Linkage 7 9 Belt Guard Weld t 99 Motor,.HP V (BA000 before SN07) * 79 Carbon Brush for Motor, HP V (BA000 after SN070, all LX/0HD) * 0979 Carbon Brush for 09 * 097 Brush Spring for 09 ( required) * 09 Wsh, Bearing Spring * 099 Bearing * 090 Bearing * 09 Complete Cover Assy. * 09 Commutator Cover * 09 Complete Brush Ring Assy. * 09 Pulley Cover * 09 Complete Stator Assy. W/Baffle * 09 Complete Armature Assy. 9 9 Spring, Compression 0 90 Spacer 9 Sheave, Poly-V (BA000 before SN07) 09 Sheave, Poly-V (BA000 after SN070, all LX/0HD) 77 Bearing, Sleeve 0090 Scr, Hex Thd Form /-0 x.0 ** 0790 Short Trim Pad Holder ** 079 Magna Grit Brush ** 079 Dyna Grit Brush ** 079 AgLite Grit Brush ** 079 Prolene Brush ** 079 ProLite Brush ** 079 Union Mix Brush ** 0797 MidGrit Brush ** 079 MidLite Grit Brush * = Not Shown ** = Optional, Not Included

27 BOOK E E.. RECOVERY TANK SYSTEM FRONT 7

28 9-00- RECOVERY TANK SYSTEM BOOK E E.. 7 Item Ref. No. Qty Description 0 Cover Assembly (#-) (all LX s / 0HD before SN 907 / 0HD before SN 7) 9 Cover Assembly (#-) (0HD after SN 907 / 0HD after SN 7, all BA 00/000) 9 Clamp, Hose SAE # 999 Tank, Recovery (all LX s / 0HD before SN 907 / 0HD before SN 7) 97 Tank, Recovery (0HD after SN 907 / 0HD after SN 7, all BA 00/000) 90 Hose Assembly (Squeegee) (all LX s / 0HD before SN 907 / 0HD before SN 7) 9 Hose Assembly (Squeegee) (0HD after SN 907 / 0HD after SN 7, all BA 00/000) 90 Hose Assembly (Drain) (all LX s / 0HD before SN 907 / 0HD before SN 7) 970 Hose Assembly (Drain) (0HD after SN 907 / 0HD after SN 7, all BA 00/000) 99 Hose Assembly (Vac Motor) (all LX s / 0HD before SN 907 / 0HD before SN 7) 9 Hose Assembly (Vac Motor) (0HD after SN 907 / 0HD after SN 7, all BA 00/000) 7 0 Plug, Hose (all LX s / 0HD before SN 907 / 0HD before SN 7) 977 Plug, Hose (0HD after SN 907 / 0HD after SN 7, all BA 00/000) 990 Ball 9 97 Cage, Float 0 9 Elbow, Float 0 Cover, Tank (all LX s / 0HD before SN 907 / 0HD before SN 7) 9 Cover, Tank (0HD after SN 907 / 0HD after SN 7, all BA 00/000) 7 Gasket 09 Washer, Sealing 9/ 00 Scr, Pan Phil SS Type B 0- x.0

29 BOOK E E.. SOLUTION SYSTEM

30 9-00- SOLUTION SYSTEM BOOK E E.. 9 Item Ref. No. Qty Description 77 Tie, Cable (qty of on 0HD after SN 907 / 0HD after SN 7, all BA 00/000) 0007 Scr, Hex Hd SS /-0 x Nut, Hex Nyl Loc-Thin SS / Nut, Hex Nyl Loc Wsh, Flt SAE #0 7 Bushing Wsh, Sealing. x Scr, Hex Thd Form /-0 x Clamp, Hose SAE #0 (qty of on 0HD after SN 907 / 0HD after SN 7, all BA 00/000) 0 90 Rod End 99 Clamp, Hose SAE # (qty of on 0HD after SN 907 / 0HD after SN 7, all BA 00/000) 7 Hose, Spiral 07 Cap, Pipe GHT Nylon 09 Tee 00 Filter 70 Cable (solution valve) 7 Wsh, Rubber 77 Wsh, Rubber 9 Hose, Spiral Cable Assembly 9 Nipple, Reducer / NPT x / NPT 99 Cover (all LX s / 0HD before SN 907 / 0HD before SN 7) 977 Cover (0HD after SN 907 / 0HD after SN 7, all BA 00/000) 90 Hose, Spiral 909 Tank, Solution (all LX s / 0HD before SN 907 / 0HD before SN 7) 9 Tank, Solution (0HD after SN 907 / 0HD after SN 7) 90 Tank, Solution (BA 00) 9 Tank, Solution (BA 000) 9 Solenoid Valve Assembly * 0 Viton Seal Kit for 9 * 07 EPDM Seal Kit for 9 99 Hose, Spiral 7 99 Tube, PVC 9 Solution Valve Assembly (#-) 9 0 Barb, Elbow 0 00 P-Clamp Barb, Elbow / x / NPT 9007 Barb 9000 Barb, Elbow / x / NPT 9009 Tee, Union / NPT 9009 Nipple, Hex Reducer / x / 9 Valve, Flow Control 7 9 Mount, Valve 97 Barb, Hose * = Not Shown

31 BOOK E E.. 0 SQUEEGEE MOUNT ASSEMBLY BA 00, BA 000 Before SN FRONT 0

32 9-0- SQUEEGEE MOUNT ASSEMBLY- BOOK E E.. Item Ref. No. Qty Description 9 Squeegee Mount Assembly (#-9) 0079 Wsh, Flt SAE / 009 Scr, Hex Hd /- x. 009 Pin, Spr. x Scr, Hex Hd /- x. 00 Nut, Hex Nyl Loc-Thin /- 00 Nut, Hex Nyl Loc / Wsh, Flt Std SS / 0090 Nut, Hex Jam / Scr, Soc Set Loc 0- x. 0 9 Pin 07 Collar 07 Bushing 97 Mount Weld t 97 Squeegee Mount Weld t 9 Ball Joint 90 Rod, Adjuster 7 70 Knob 77 Bearing, Sleeve 9 00 Scr, Soc Set Loc 0- x Nut, Hex Nyl Loc / Scr, Hex Hd /-0 x. 90 Lifter Weld t

33 BOOK E E.. SQUEEGEE MOUNT ASSEMBLY BA 00, BA 000 After SN 00 All LX, LX / 0HD, 0HD FRONT

34 9-00- SQUEEGEE MOUNT ASSEMBLY- BOOK E E.. Item Ref. No. Qty Description 9 Squeegee Mount Assembly (#-9 & ) 0079 Wsh, Flt SAE / 009 Scr, Hex Hd /- x Wsh, Flt SAE / 009 Nut, Hex Jam SS /- 00 Scr, Hex Hd /- x Scr, Hex Hd /- x Scr, Hex Hd SS /-0 x.7 00 Nut, Hex Nyl Loc-Thin / Nut, Hex Nyl Loc-Thin SS / Nut, Hex Jam / Scr, Hex Hd SS /-0 x Scr, Hex Thd To Hd SS /- x Wsh, Flt.7 x. x. 97 Wheel Bracket 79 Squeegee Mount TSB, TSB 77 Squeegee Tongue Weld t Ref. TSB 7 Wheel TSB 07 Bushing 9 9 Ball Joint 0 90 Lifter Weld t 77 Bearing, Sleeve 007 Scr, Hex Hd /-0 x Nut, Hex Nyl Loc /-0

35 BOOK E E.. SQUEEGEE ASSEMBLY BA 00, BA 000 Before SN FRONT 9

36 9-00- SQUEEGEE ASSEMBLY- BOOK E E.. Item Ref. No. Qty Description 090 Squeegee Assembly (#-) 0007 Scr, Hex Hd SS /-0 x Nut, Hex Nyl Loc-Thin SS / Wsh, Flt SAE SS / 0090 Scr, Hex Hd SS /-0 x Scr, Pan Phil SS - x. 009 Nut, Hex Nyl Loc-Thin SS Scr, Hex Thd to Hd SS /- x Nut, Wing SS / Wheel 0 99 Wheel Nut, Thumb 09 Blade, Rear (std) 09 Blade. Rear (oil resistant) 09 Gasket 097 Blade, Front (std) 09 Blade, Front (oil resistant) 09 Tool Weld t 09 Strap, Left Rear 7 09 Tube Weld t 097 Strap, Front 9 09 Strap, Right Rear 0 09 Bracket, Wheel 79 Latch 70 Bushing 0099 Scr, Hex Hd Loc SS /-0 x Standard Squeegee Blade Kit (# & ) 090 Oil Resistant Squeegee Blade Kit (# & )

37 BOOK E E.. SQUEEGEE ASSEMBLY BA 00, BA 000 After SN 00 All LX, LX / 0HD, 0HD FRONT

38 9-00- SQUEEGEE ASSEMBLY- BOOK E E.. 7 Item Ref. No. Qty Description 09 Squeegee Assembly (#-9) 000 Nut, Hex Nyl Loc-Thin SS / Wsh, Flt SAE SS / 0099 Scr, Hex Hd Loc SS /-0 x Scr, Pan Phil SS - x. 009 Nut, Hex Nyl Loc-Thin SS Scr, Hex Thd to Hd SS /- x Nut, Wing SS /-0 99 Wheel Nut, Thumb 0 09 Blade, Rear (std) 09 Blade. Rear (oil resistant) 09 Gasket 097 Blade, Front (std) 09 Blade, Front (oil resistant) 09 Tool Weld t 09 Strap, Left Rear 09 Tube Weld t 097 Strap, Front 7 09 Strap, Right Rear 79 Latch 9 70 Bushing 099 Standard Squeegee Blade Kit (#0 & ) 090 Oil Resistant Squeegee Blade Kit (#0 & )

39 BOOK E E.. DECAL SYSTEM (Advance)

40 9-00- DECAL SYSTEM (Advance) BOOK E E.. 9 Item Ref. No. Qty Description 00 Decal, Caution 070 Decal, Tie Down 0 Decal, Hand Entanglement 09 Decal, Brake Release 00 Decal, Rotating Brush Hazzard 0 Decal, Direction 7 07 Decal, Squeegee Up 07 Decal, Squeegee Down 9 07 Decal, Cable Routing Decal, Wiring 0779 Decal, Circuit Breakers 079 Decal, Stripe Rear Right (all LX s / 0HD before SN 907 / 0HD before SN 7) 079 Decal, Stripe Rear Left (all LX s / 0HD before SN 907 / 0HD before SN 7) 0797 Decal, Stripe Left - LX * 07 Decal, Stripe Left - LX * 079 Decal, Stripe Left - 0HD (only before SN 907) * 0790 Decal, Stripe Left - 0HD (only before SN 7) 079 Decal, Stripe Right - LX * 079 Decal, Stripe Right - LX * 079 Decal, Stripe Right - 0HD (only before SN 907) * 079 Decal, Stripe Right - 0HD (only before SN 7) 00 Decal, Control Panel 7 00 Decal, Stripe Front (all LX s / 0HD before SN 907 / 0HD before SN 7) 0 Decal, Charger Decal, Wear Items - LX 00 Decal, Wear Items - LX 007 Decal, Wear Items - 0HD Decal, 0HD (only after SN 907) 099 Decal, 0HD (only after SN 7)

41 BOOK E E.. 0 DECAL SYSTEM (Nilfisk)

42 9-00- DECAL SYSTEM (Nilfisk) BOOK E E.. Item Ref. No. Qty Description 00 Decal, Caution 070 Decal, Tie Down 0 Decal, Hand Entanglement 0 Decal, Circuit Breakers 09 Decal, Brake Release 00 Decal, Rotating Brush Hazard 7 0 Decal, Direction 0700 Decal, Control Panel 9 07 Decal, Squeegee Up 0 07 Decal, Squeegee Down 07 Decal, Wiring 07 Decal, Cable Routing 07 Decal, Nilfisk 0 Decal, Charger

43 BOOK E E.. ELECTRICAL SYSTEM BA 00, BA 000 Before SN FRONT 0

44 9-00- ELECTRICAL SYSTEM- BOOK E E.. Item Ref. No. Qty Description 00 Scr, Hex Hd /-0 x Nut, Hex Jam / Wsh, Int Shprf / 77 Boot, Battery Post 9 Cable Assembly x 9 Harness, Wiring 7 97 Cable Assembly x 0 9 Cable Assembly x Connector Assembly (Charger Plug) 0 7 Stud, /-0 0 Cable Assembly x Switch Assembly (Charger Interlock) 9 Standoff, Insulated 77 Tie, Cable 7 Tie, Cable 97 Insulator, Terminal Tie, Push Mount

45 BOOK E E.. ELECTRICAL SYSTEM BA 00, BA 000 After SN 00 All LX, LX / 0HD, 0HD FRONT 0

46 9-00- ELECTRICAL SYSTEM- BOOK E E.. Item Ref. No. Qty Description 00 Scr, Hex Hd /-0 x Nut, Hex Jam / Wsh, Int Shprf / 77 Boot, Battery Post 9 Cable Assembly x 997 Harness, Wiring 7 97 Cable Assembly x 0 9 Cable Assembly x Connector Assembly (Charger Plug) 0 7 Stud, /-0 0 Cable Assembly x Switch Assembly (Charger Interlock) 9 Standoff, Insulated 77 Tie, Cable 7 Tie, Cable 9007 Tie, Push Mount * 0070 Nut, Hex Nyl Loc /- NOTE * 00 Scr, Hex Hd /- x. NOTE NOTE : This hardware is required with the use of AH batteries. * = Not Shown

47 BOOK E E.. WIRING DIAGRAM BA 00, BA 000 Before SN 0 X RED BT + - X9 Vdc RED RED F VIO/BRN S BLU/WHT S VIO X R H VIO/BRN VIO P VIO P VIO K D VIO S BRN/RED K D UP S VIO BRN/WHT DOWN YEL GRN/BLU WHT/RED K D K RED F D BRN BRN/WHT K S YEL/VIO YEL/WHT WHT/ X7 + R BRN BLU H B- B+ M M D F VIO E K L - X VIO M RED/ WHT/ORN R K FWD. OFF REV. X WHT/GRN YEL RED/GRN GRN WHT WHT M + P - P A VIO RED K ORN/ RED F YEL/BRN K YEL/ X X M F 7 K X M + - X

48 9-0- WIRING DIAGRAM- BOOK E E.. 7 Item Ref. No. Qty Description A 90 Speed Controller BT Battery V D 9 Suppression Diode D 9 Suppression Diode D 9 Suppression Diode D 9 Suppression Diode D Regenerative Feedback Diode E 97 Time Delay Module F 7 Amp Circuit Breaker (Control Circuit) F 97 Amp Circuit Breaker (Wheel Drive) F 97 Amp Circuit Breaker (Vacuum Motor) F 9 70 Amp Circuit Breaker (Brush Motor) F Amp Fuse H 9 Green Indicator Light H 0 Blue Indicator Light K 9 Vacuum Motor Solenoid K Actuator Motor Up Solenoid K Actuator Motor Down Solenoid K 9 Brush Motor Solenoid K 9 Wheel Drive Motor Solenoid L 9 Solenoid Valve M 90 Vacuum Motor M 97 Actuator Motor M Wheel Drive Motor M 09 Brush Motor P 977 Battery Fuel Gauge P Hour Meter (optional) R 0 Ohm Resistor R 70 K Ohm Potentiometer R 0 Ohm Resistor S 0 Main Switch S 9 Brush Switch S Vacuum Motor Switch S Charger Interlock Switch S 7 Solution Switch TSB X 99 Charger Connector X Brush Motor + Terminal Stud X Brush Motor - Terminal Stud X Actuator Motor Connector X Vacuum Motor Connector X Wheel Drive Motor - Terminal Stud X7 Wheel Drive Motor + Terminal Stud X + Terminal Stud X9 - Terminal Stud

49 BOOK E E.. WIRING DIAGRAM BA 00, BA 000 Before SN 09 LX, LX / 0HD, 0HD Before SN09 X RED BT + - X9 Vdc RED RED F VIO/BRN S BLU/WHT S VIO X R H VIO/BRN VIO P VIO P VIO K D VIO S BRN/RED K D VIO S UP DOWN RED/GRN /YEL WHT/RED M WHT VIO X ORN/ RED/ X0 IN IN TIMER OUT DIR MOTOR - MOTOR + B - B + E BRN/WHT K RED F D BRN RED/WHT S WHT/ D YEL/WHT L X7 + - X VIO M WHT/ORN R BRN BLU H K WHT/GRN RED/GRN + B- B+ M M P - A F R FWD. OFF REV. GRN WHT P RED RED F YEL/BRN K YEL/ X X M F 7 K X M + - X

50 9-0- WIRING DIAGRAM- BOOK E E.. 9 Item Ref, No. Qty Description A 90 Speed Controller BT Battery V D 9 Suppression Diode D 9 Suppression Diode D 9 Suppression Diode D Regenerative Feedback Diode E 97 Actuator Control Module F 7 Amp Circuit Breaker (Control Circuit) F 97 Amp Circuit Breaker (Wheel Drive) F 97 Amp Circuit Breaker (Vacuum Motor) F Amp Circuit Breaker (Brush Motor) F Amp Fuse H 9 Green Indicator Light H 0 Blue Indicator Light K 9 Vacuum Motor Solenoid K 90 Brush Motor Solenoid K 9 Wheel Drive Motor Solenoid L 9 Solenoid Valve M 90 Vacuum Motor M 97 Actuator Motor M Wheel Drive Motor M 09 Brush Motor P 977 Battery Fuel Gauge P Hour Meter (Optional) R 0 Ohm Resistor R 70 K Ohm Potentiometer R 0 Ohm Resistor S 0 Main Switch S 9 Brush Switch S Vacuum Motor Switch S Charger Interlock Switch S 7 Solution Switch TSB X 99 Charger Connector X Brush Motor + Terminal Stud X Brush Motor - Terminal Stud X Actuator Motor Connector X Vacuum Motor Connector X Wheel Drive Motor - Terminal Stud X7 Wheel Drive Motor + Terminal Stud X + Terminal Stud X9 - Terminal Stud X0 Actuator Control Module Connector X Speed Controller Connector

51 BOOK E E.. 0 WIRING DIAGRAM All Models After SN0 X RED BT + - X9 Vdc RED RED F VIO/BRN S BLU/WHT S VIO X H VIO/BRN VIO P VIO P VIO K D VIO S BRN/RED K D S UP DOWN RED/GRN /YEL WHT/RED M WHT VIO X ORN/ RED/ X0 IN IN TIMER OUT DIR MOTOR - MOTOR + B - B + E VIO K D RED RED F D RED/WHT BRN F VIO VIO GRN/BLU WHT/ L S YEL/WHT X7 + - X VIO M WHT/ORN H RED/WHT BRN BLU R K FWD. OFF REV. WHT/GRN GRN/BLU GRN WHT X + B- B+ M M P - P A RED RED F YEL/BRN K YEL/ X X M F 7 K X M + - X

52 9-0- WIRING DIAGRAM- BOOK E E.. Item Ref. No. Qty Description A 90 Speed Controller BT Battery V D 9 Suppression Diode D 9 Suppression Diode D 9 Suppression Diode D Regenerative Feedback Diode E 97 Actuator Control Module F 7 Amp Circuit Breaker (Control Circuit) F 97 Amp Circuit Breaker (Wheel Drive) F 97 Amp Circuit Breaker (Vacuum Motor) F Amp Circuit Breaker (Brush Motor) F Amp Fuse H 9 Green Indicator Light H 0 Blue Indicator Light K 9 Vacuum Motor Solenoid K 90 Brush Motor Solenoid K 9 Wheel Drive Motor Solenoid L 9 Solenoid Valve M 90 Vacuum Motor M 97 Actuator Motor M Wheel Drive Motor M 09 Brush Motor P 977 Battery Fuel Gauge P Hour Meter (Optional) R 70 K Ohm Potentiometer S 0 Main Switch S 9 Brush Switch S Vacuum Motor Switch S Charger Interlock Switch S 7 Solution Switch TSB X 99 Charger Connector X Brush Motor + Terminal Stud X Brush Motor - Terminal Stud X Actuator Motor Connector X Vacuum Motor Connector X Wheel Drive Motor - Terminal Stud X7 Wheel Drive Motor + Terminal Stud X + Terminal Stud X9 - Terminal Stud X0 Actuator Control Module Connector X Speed Controller Connector

53 BOOK E E.. BRUSH / DISC SELECTOR GUIDE - BA We manufacture brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications when used on the BA 00. Union Mix: ProLite: Prolene: Magna Grit: Dyna Grit: MidLite Grit: MidGrit: AgLite Grit: Short Trim Pad Holder: Medium grade natural fibers for polishing finished floors with standard-speed equipment. Recommended for use in place of white pads. Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads. Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads. For extreme heavy-duty scrubbing or stripping of floors. This brush has extra large diameter silicon carbide grit impregnated synthetic bristles. Recommended for use in place of black pads. For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads. For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads. Made with a structural foam block and center ring for correct pad centering. It has a "shower feed" design for getting solution to the floor. Ref. No.: 07 - Union Mix 07 - Prolene 07 - Dyna Grit MidGrit Short Trim Pad Holder 07 - ProLite 07 - Magna Grit 07 - MidLite Grit 07 - AgLite Grit

54 9-0- BRUSH / DISC SELECTOR GUIDE - BA 000 BOOK E E.. We manufacture brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications when used on the BA 000. Union Mix: ProLite: Prolene: Magna Grit: Dyna Grit: MidLite Grit: MidGrit: AgLite Grit: Short Trim Pad Holder: Medium grade natural fibers for polishing finished floors with standard-speed equipment. Recommended for use in place of white pads. Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads. Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads. For extreme heavy-duty scrubbing or stripping of floors. This brush has extra large diameter silicon carbide grit impregnated synthetic bristles. Recommended for use in place of black pads. For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads. For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads. Made with a structural foam block and center ring for correct pad centering. It has a "shower feed" design for getting solution to the floor. Ref. No.: Union Mix Prolene Dyna Grit MidGrit Short Trim Pad Holder ProLite Magna Grit MidLite Grit AgLite Grit

55 DANMARK Nilfisk-Advance Nordic A/S Myntevej, 900 Randers Fax 9 NORGE Nilfisk-Advance AS Enebakkvn, 9, 00 Oslo, Postboks 9, Manglerud, 0 Oslo 0 0 Fax 0 Distriktsrepresentanter over hele landet SVERIGE Nilfisk-Advance AB Sjöbjörnsvägen, 7 7 Stockholm Fax FINLAND/ SUOMI Oy Tecalemit AB Hankasuontie, 0090 Helsinki (9) 7 70 Fax (9) AUSTRALIA Nilfisk-Advance Pty. Ltd. ACN 00 7 Head office: 7 Leeds Street, Rhodes, N. S. W. (0) 97 Fax (0) Customer Responce Centre: BELGIQUE / BELGIË/ LUXEMBOURG Nilfisk-Advance s.a./n.v. Doornveld/ Sphere Business Park Industrie Asse, nr bus 7 Zellik-Asse (0) Fax (0).. CANADA Nilfisk-Advance Ltd. 9 Watline Avenue Mississauga, Ontario LZ X (90) 7-0 Fax (90) 7- DEUTSCHLAND Nilfisk-Advance AG Siemensstraße -7 Rellingen (0 0) 990 Fax ( 00) 999 Zentraler Kundenservice für die Industrie: Institutionen und Gebäudereiniger: FRANCE Nilfisk-Advance S.A. BP 99 Courtaboeuf Cedex (0) Télécopie (0) HONG KONG Nilfisk-Advance Ltd. 00, 0/F HK Worsted Mills Industrial Building -9 Wo Tong Tsui Street Kwai Chung, N.T. 7 9 Fax 7 IRELAND Nilfisk-Advance Ltd. Sandyford Office Park Dublin + 9 Fax + 9 JAPAN Nilfisk-Advance Inc. --9 Chigasaki Minami Tsuzuki-Ku Yokohama Fax 0-9- MALAYSIA Nilfisk-Advance Sdn Bhd Lot, st. Floor Lorong 9/A 00 Petaling Jaya Selangor Darul Ehsan 0-7 / 0-79 / 0-7 Fax 0-7 NEDERLAND Nilfisk-Advance B.V. Flevolaan 7, Postbus 0 AH Weesp 09- Fax NEW ZEALAND Nilfisk-Advance Limited 77 Great South Road, Penrose Auckland (09) 009 Fax (09) 0 SCHWEIZ / SUISSE Nilfisk-Advance AG Ringstrasse 9, 9 Kirchberg/Wil 79 Fax 79 SINGAPORE Nilisk-Advance Pte. Ltd. 0, Woodlands Loop Singapore 7 () Fax () 79 9 TAIWAN Nilfisk-Advance Ltd. F, No., Lane, Sec. Ta An Road, Taipei 700 Fax 7 0 UNITED KINGDOM Nilfisk-Advance Limited Newmarket Road Bury St. Edmunds Suffolk IP SR (0) 7 Fax (0) 70 USA Nilfisk-Advance Inc. 00 st Avenue North Plymouth, MN Fax Nilfisk-Advance of America, Inc. 00 Technology Drive Malvern, PA 9 (0) ÖSTERREICH Nilfisk-Advance GmbH Vorarlberg Allee 0 Wien 0 Fax 0 0 ESPAÑA Nilfisk-Advance, S.A. Torre D Ara Passeig del Rengle, PI.9-0 E-00 Mataró (Barcelona) Tel Fax: Central atención al cliente: nilfisk@nilfisk-advance.es Distribuidores y Servicio Técnico en toda España y Andorra ITALIA Nilfisk-Advance Italia Spa Località Novella Terza Guardamiglio (LO) Italy Fax PORTUGAL Nilfisk-Advance Lda. Rua Cândido de Figueiredo, 9-i, 00- LISBOA 0/77 Fax 0/77 Porto 0/7 Fax 0/079 Açores 09/09/ Fax 09/9 Madeira 09/9 Fax 09/79 GREECE Embiom S.A. ˆÊ. µô ÏÈ ÁÌ ÓË 0 ÚÁ ÚÔ appleôïë ı Ó Fax Printed in USA

56 Material composition of the Nilfisk BA 00, 000 Vinyl (Hoses) Polycarbonate Polyethylene Nylon Polyvinyl (PVC) Polyethylene Steel Steel Steel Gum Rubber Polyester/Steel Polyethylene Styrene Butadiene Rubber (All four squeegee wheels) Nonmarking Scrubbing Compound (Drive Wheel) Styrene Butadiene Rubber (W/Polyester Cloth)