Test Report: Reference Axle
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1 Test Report: Reference Axle Legislation UNECE Regulation to Supplements 10-13, Annex 11, Appendix 3 Test Details Location of Test: Date of Test: VCA Representative(s): Manufacturer s Representative(s): Reason for Test Report: Garching / München (TUV SUD test date) (VCA Paperwork) Erdal Çınarcı, Serdar Şahbudak No Attendance New approval / Extension of approval / Test report only Manufacturer Details Name and Address: ÖZKOÇ İLAVE DİNGİL SAN. TİC. LTD. ŞTİ. Konya Organize Sanayi Bölgesi 13. Sk. No:5 PK:42050 Selçuklu / Konya Type: TRAX JMB Commercial Description: Not applicable Category: O3/O4 Conclusion The above mentioned component was tested in accordance with the above mentioned legislation and was found to comply in all respects. Test witnessed by*: Test approved by*: Signature: Serdar Şahbudak Erdal Çınarcı Name: Erdal Çınarcı Position: Type Engineer Date: *To be signed by different persons, even when the Technical Service and are the same or alternatively, a separate authorisation is issued with the report. List of Annexes Annex No of Pages Subject I 5 Information Document. Document no: OKC 002 rev. 00 dated TR-CTB-BRAKE-003 Rev 2 Page 1 of 8
2 Worst Case Rationale The axle was tested according to ECE-R13.11 by TÜV SÜD AUTOMOTIVE GMBH with test report number There is no any changes about axle/brake configuration and technical spec. The report was only updated to the latest supplement of regulation. Due to there is no additional technical requirement according to latest supplement, the previous results are still valid and given below. Note: Include information on variants and versions this report covers, as applicable Tests Required General: Test Record: Component Specification Yes Yes Yes, NA, See Report / / Annex Axle Identification Number: ID1- TRAX JMB 3320 Manufacturer s Documentation Manufacturer s documentation is complete and reflects the agreed specification for the component tested and covers all variants and versions agreed in the worst case rationale. Yes Facility and Equipment Checks Calibration certificates checked and valid, recorded in the following table: NA Equipment Serial / Certificate No. Calibration due* *Specify calibrated date + (interval) or calibration due date. TR-CTB-BRAKE-003 Rev 2 Page 2 of 8
3 Test Requirements Complies Yes / NA General Note: Test report as prescribed in section 3.9 of Appendix 2 to Annex Axle manufacturer name and address: ÖZKOÇ İLAVE DİNGİL SAN. TİC. LTD. ŞTİ. Konya Organize Sanayi Bölgesi 13. Sk. No:5 PK:42050 Selçuklu / Konya Make of axle manufacturer: TRAX 1.2. Brake manufacturer name and address: See item Brake identifier ID2-: 330 x Automatic brake adjustment device: - Integrated* - Non-integrated* 1.3. Manufacturer's information document: OKC 002 TR-CTB-BRAKE-003 Rev 2 Page 3 of 8
4 Test Record The following data is recorded for each test: 2.1. Test code: ID4- TSS Test specimen: Test variant: Drum Brake S-cam Brake Axle code: See below Axle identifier: ID1- TRAX JMB Identification of tested axle: TRAX JMB Test axle load (Fe identifier): ID Brake: See below Brake identifier: ID2-330 x Identification of tested brake: 330 x Maximum stroke capability of the brake: NA mm Note: Applies to disc brakes only Effective length of the cam shaft: 700 mm Note: Applies to drum brakes only Material variation: NA Note: As per paragraph 3.8 (m) of Appendix 2 to this annex Brake: - Drum* - Disc* Actual test mass of drum/disc: 35 kg Nominal external diameter of disc: NA mm Note: Applies to disc brakes only Type of cooling of the disc: - Ventilated* - Non-ventilated* TR-CTB-BRAKE-003 Rev 2 Page 4 of 8
5 Integrated hub: - With* - Without* Disc with integrated drum: - With parking brake function* - Without parking brake function* Note: Applies to disc brakes only Geometric relationship between disc friction surfaces and disc mounting: NA Examples: One piece, casted, connection on action side Base material: Grey Cast Iron Brake: - Lining* - Pad* Manufacturer: Eren Balatacılık San. ve Tic. A.Ş Make: EREN Type: M Method of attachment: Riveted - Lining* - Pad on the brake shoe* - Back plate* Thickness of back plate: -- mm* Weight of shoes: 4,3 kg* Base material: Steel - Back plate* - Brake shoe* Automatic brake adjustment device: See below *Not applicable in the case of integrated automatic brake adjustment device. TR-CTB-BRAKE-003 Rev 2 Page 5 of 8
6 Manufacturer name and address: Haldex Brake Products AB Instrumentgatan 15 Box Landskrona, Sweden Make: HALDEX Type: S-ABA Version: Wheel(s): 245/70 R19,5 (Twin) Note: For dimensions, see Figures 1A and 1B in Appendix 5 to this annex Reference tyre rolling radius (R e) at test axle load (F e): 408 mm Data of the fitted wheel during testing: Tyre Size 245/70 R19,5 (Twin) Rim Size X e D e E e G e 19, , Lever length le: 155 mm Actuator: See below Manufacturer: Knorr Bremse SfN Make: Knorr Type: 30 (1961*p-387) (Test) identification number: Test results: See below Note: Corrected to take account of rolling resistance of 0.01 Fe. TR-CTB-BRAKE-003 Rev 2 Page 6 of 8
7 In the case of vehicles of categories O 2 and O 3 where the O 3 trailer has been subject to the Type I test: Test Type 0 I Annex 11, Appendix 2, paragraph: / Test speed (km/h) Brake actuator pressure p e (kpa) Braking time (mins) -- 2,55 -- Braking force developed T e 5242,2 639,7 5546,2 (dan) Brake efficiency T e/f e 0,56 0,07 0,60 Actuator stroke s e Brake input torque C e (Nm) Brake input threshold torque C 0, e (Nm) In the case of vehicles of categories O 3 and O 4 where the O 3 trailer has been subject to the Type III test: Test Type 0 III Annex 11, Appendix 2, paragraph: Initial test speed (km/h) Final test speed (km/h) Brake actuator pressure p e (kpa) Number of brake applications Duration of brake cycle Braking force developed T e 5444,9 2830,4 5470,2 (dan) Brake efficiency T e/f e 0,58 0,3 0,59 Actuator stroke s e Brake input torque C e (Nm) Brake input threshold torque C 0, e (Nm) This item is to be completed only when the brake has been subject to the test procedure defined in paragraph 4 of Annex 19 to this regulation, to verify the cold performance characteristics of the brake by means of the brake factor (BF) Brake factor B F: 9, Declared threshold torque C 0,dec: 20 Nm Performance of the automatic brake adjustment device, if applicable. Yes see below Free running according to paragraph of Annex 11, Appendix 2: - Yes* - No* TR-CTB-BRAKE-003 Rev 2 Page 7 of 8
8 Application Range 3. Application range specifies the axle/brake variants that are covered in this test report, by showing which variables are covered by the individual test codes. NA 4. Test has been carried out and the results reported, in accordance with Appendix 2 to Annex 11 and, where appropriate, paragraph 4 of Annex 19 Part 1 to Regulation No. 13, as last amended by the 11 series of amendments. Yes 4. At the end of the test defined in paragraph 3.6 of Annex 11, Appendix 2, the requirements of paragraph of Regulation No. 13 are deemed to be fulfilled. Note: Only to be completed when an automatic brake wear adjustment device is installed. Yes Remarks None Note: VCA apply measurement uncertainty to calibrated items but not test results. TR-CTB-BRAKE-003 Rev 2 Page 8 of 8
9 TRAILER AXLE & BRAKE INFORMATION DOCUMENT According to ECE R13.11, Annex 11, Appendix 5 Date Document Nr. OKC 002 Revision Nr. 00 Page 1 / 5 1. GENERAL Name and address of axle or vehicle manufacturer ÖZKOÇ İLAVE DİNGİL SAN. TİC. LTD. ŞTİ. Konya Organize Sanayi Bölgesi 13. Sk. No:5 PK: Selçuklu / Konya 2. AXLE DATA 2.1. Manufacturer (name and address) ÖZKOÇ İLAVE DİNGİL SAN. TİC. LTD. ŞTİ Type / variant TRAX JMB Konya Organize Sanayi Bölgesi 13. Sk. No:5 PK: Selçuklu / Konya 2.3. Axle identifier ID1- TRAX JMB Test axle load (Fe) 9319 dan 2.5. Wheel and brake data according to the following Figures 1A and 1B Figure 1A Figure 1B Tyre Rim D e E e G e R e B e X e 245/70 R19,5 (Twin) 19,5x7,50 Min 247,5 Min 58 Min -30 Min Min 256
10 TRAILER AXLE & BRAKE INFORMATION DOCUMENT According to ECE R13.11, Annex 11, Appendix 5 Date Document Nr. OKC 002 Revision Nr. 00 Page 2 / 5 3. BRAKE 3.1. General Information Name ÖZKOÇ Manufacturer (Name and address) See item Type of brake Drum Brake Variant S-cam Brake Brake identifier ID2-330x Brake data according to the following Figures 2A and 2B Brake Factor (Bf) 9,9 Figure 2A a e h e c e d e e e a 0 e ( o ) a 1 e ( o ) B e r e A e (cm 2 ) S 1e S 2e S 3e ,25 34,5 12, ,5
11 TRAILER AXLE & BRAKE INFORMATION DOCUMENT According to ECE R13.11, Annex 11, Appendix 5 Date Document Nr. OKC 002 Revision Nr. 00 Page 3 / 5 Figure 2B X e d e e e l e b e A e (cm 2 ) r e Drum brake data Brake adjustment device (external/internal) External Manufacturer (Name and address) Haldex Brake Products AB Instrumentgatan 15 Box Landskrona Sweden Make HALDEX Type S-ABA Declared maximum brake input torque (Cmax) 2800 Nm Mechanical efficiency (η) 0, Declared brake input threshold torque (C0,dec) 20 Nm
12 TRAILER AXLE & BRAKE INFORMATION DOCUMENT According to ECE R13.11, Annex 11, Appendix 5 Date Document Nr. OKC 002 Revision Nr. 00 Page 4 / Efficiency length of the cam shaft 700 mm 3.3. Brake drum Max. diameter of friction surface (wear limit) 330 mm Base material Cast iron Declared mass 35 kg Nominal mass 35 kg Permitted range of the brake drum mass 37 kg 3.4. Brake Lining Manufacturer (Name and address) EREN BALATACILIK SAN.VE TİC.A.S. 13 Sokak No:6 Kemalpasa Organiz e Sanayi Bö lgesi Kemalpaşa/İzmir Make EREN Type M Identification (type identification on lining) M Minimum thickness (wear limit) 5 mm Method of attaching friction material to brake shoe Riveted Worst case of attachment (in the case of more than one) N/A Base material of the brake shoe Steel Range of the weight of the brake shoes (without brake lining) 4,3 kg 3.5. Disk brake data Connection type to the axle (axial, radial, integrated etc.) N/A Brake adjustment device (external / integrated) N/A Max. actuation stroke N/A Declared maximum input force (ThAmax) N/A Declared maximum brake input torque (Cmax) Cmax = ThAmax * le N/A Friction radius (re) N/A Lever length (le) N/A Input/output ratio (i) (le/ee) N/A
13 TRAILER AXLE & BRAKE INFORMATION DOCUMENT According to ECE R13.11, Annex 11, Appendix 5 Date Document Nr. OKC 002 Revision Nr. 00 Page 5 / Mechanical efficiency (η) N/A Declared brake input threshold force (ThA0,dec) N/A C0,dec = ThA0,dec * le N/A Minimum rotor thickness (wear limit) N/A 3.6. Brake disc data Disc type description N/A Connection/mounting to the hub N/A Ventilation (yes/no) N/A Declared mass N/A Nominal mass N/A Declared external diameter N/A Minimum external diameter N/A Inner diameter of friction ring N/A Width of ventilation channel (if appl.) N/A Base material N/A 3.7. Brake pad data Manufacturer and address N/A Make N/A Type N/A Identification (type identification on pad back plate) N/A Minimum thickness (wear limit) N/A Method of attaching friction material to pad back plate N/A Worst case of attachment (in case of more than one) N/A
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