MOTORIZED AIR TROLLEY MAL/MAS SERIES

Transcription

1 EFFECTIVE: January 17, 2017 MOTORIZED AIR TROLLEY /MAS SERIES ¼ Ton through 5 Ton Capacity Code and Serial Number This equipment should not be installed, operated or maintained by any person who has not read and understood all the contents of this manual. Failure to read and comply with the contents of this manual can result in serious bodily injury or death, and/or property damage.

2 9.0 Parts List When ordering Parts, please provide the trolley's code number and serial number located on the trolley's nameplate (see figure 9-1 below). Reminder: Per sections 1.1 and to aid in ordering Parts and Product Support, record the Trolley's code number and serial number in the space provided on the cover of this manual. Figure 9-1 Nameplate The parts list is arranged into the following sections: Section Page 9.1 Trolley Body Drive Unit Connection Drive Unit Parts Valve Unit Parts Pendant & Actuator Assemblies

3 9.1 Trolley Body M(AL/AS)003(W), M(AL/AS)005(W), 010(W), 020(W), 030(W), 050 Figure 9-1 Trolley Body Fig. No. 3 4 Description Track Wheel "G" Assembly Track Wheel "S" Assembly Qty. 2 MAS 4 2 M(AL/AS) 003(W) *Included in AS conversion kit AL M(AL/AS) 005(W) AL AS * AL (W) 020(W) 1 - Shaft is the same for standard and wide versions. Wide version trolleys have different side plates 030(W) 5 Bearing Retaining Ring Shaft 1 MAS 1 AL AL AL AS * 8 Rubber plug 4 AL AL Lock screw 4 AL AL Name plate Hexagon wrench (4mm) 1 AL

4 9.2 Drive Unit Connection M(AL/AS)003(W), M(AL/AS)005(W), 010(W) Figure 9-2 Small Body Drive Unit Connection 34

5 9.2 Drive Unit Connection Fig. No. Description Qty. M(AL/AS)003(W) M(AL/AS)005(W) 010(W) 2 Drive unit, complete 1 AL Mounting bracket 1 AL Screw M8x20 SHCS Set screw M5x6 1 AL Gear wheel 2 AL Screw M8x20 SHCS Washer A AL Banjo coupling 2 AL Silencer G 1/4 2 AL Spring 2 AL Adapter 2 AL Hose clamp Coupling G 1/8-6 mm 2 AL Nut, M Eye bolt M6x20 FZB 1 AL Hose nipple 2 AL

6 9.2 Drive Unit Connection 020(W), 030(W), 050 Fig 9-3 Large Body Drive Unit Connection Fig. No. Description Qty. 020(W) 030(W) Drive unit 1 AL Screw (M8x30, SHCS) Screw (M8x25, SHCS) Bushing 1 AL Pinion 1 AL Key 1 AL Spacer 1 AL

7 9.3 Drive Unit Parts M(AL/AS)003(W), M(AL/AS)005(W), 010(W) Figure 9-4 Small Body Drive Unit Parts Fig. No. Description Qty. M(AL/AS)003(W) M(AL/AS)005(W) 010(W) 1 Drive Unit Complete AL Trolley Motor Service Kit AL Ball bearing 6 Pin 9 Vane 11 Key 12 Ball bearing 37

8 9.3 Drive Unit Parts 020(W), 030(W), 050 Fig 9-5 Large Body Drive Unit 38

9 9.3 Drive Unit Parts Fig. No. Description Qty. 020(W) 030(W) Drive Unit Complete 1 AL Ring 1 AL Screw (M6x40, SHCS) Lock nut (M6) Nipple 2 AL Packing (25x33x2) 2 AL Packing (8.5x14x1) 2 AL Screw (M8x70, SHCS) Valve, compl. 1 AL Silencer 1 AL Worm gear 1 AL Air motor 1 AL Trolley Motor Service Kit 1 AL Lock washer 2 16 O-ring 1 17 Pin 3 18 Vane 6 39

10 9.4 Valve Unit Parts 020(W), 030(W), 050 Figure 9-6 Valve Unit Parts 40

11 9.4 Valve Unit Parts Fig. No. Description Qty. 020(W) 030(W) Valve housing 1 AL Shaft 1 AL Bend 1 AL Screw (M4x12, HHCS) 1 AL Sleeve 2 AL Spring 2 AL Screw (F6S 5x35) 2 AL Spacer 2 AL Valve, Complete 1 AL O-ring (27.1x1.6) 3 AL Liner 1 AL Cone 1 AL Spring 1 AL O-ring (26.2x3) 1 AL O-ring (37.1x1.6) 1 AL Cover 1 AL Snap ring 1 AL Lever, Complete 1 AL Lever 1 20 Seat 1 21 Yoke 1 22 Pin 1 23 Sleeve 1 24 O-ring (15.1x1.6) 1 AL O-ring (8.3x2.4) 1 AL Snap ring 1 AL Strainer 1 AL Adapter 1 AL Plug 1 AL Packing 1 AL Screw (M5x6, SHCS) Screw (M6x12, SHCS) Cover 1 AL Nut 2 AL Screw (M5x20, SHCS) Bearing 2 AL Washer 2 AL Holder 1 AL Screw (M5x16, SHCS) Yoke 1 AL

12 9.5 Pendant & Actuator Assemblies Fig 9 7 Pendant & Actuator Assemblies 42

13 9.5 Pendant & Actuator Assemblies Fig. No. Description Qty.* 1 4 BTN Pendant & Actuator Assembly (with hoses) 4 BTN Pendant & Actuator Assembly (no hoses) M(AL/AS) 003 M(AL/AS) Std E-stop , , 5 1 Std AL AL E-stop AL AL Valve Housing Assembly (Hoist) Std AL E-stop AL Optional emergency stop button E-stop 2 AL Pin 1 AL Hose push fitting 3 AL Key, up 1 AL Key, down 1 AL Screw, MF6S M5x10 4 AL Screw, M5x6 45H 1 AL Adapter 1 AL Valve Housing Assembly (Trolley) 1 AL AL Pin 1 AL Hose barb 3 AL Hose push fitting 3 AL Key, right arrow 1 AL Key, left arrow 1 AL Housing 1 AL Screw, MF6S M5x10 4 AL Screw, M5x6 45H 1 AL Adapter 1 AL Screw, hex MF6S M8x25 2 AL Support handle 1 AL Screw, M8x Actuator assembly (Hoist) 1 AL AL Actuator assembly (Trolley) (1) AL Bushing 1 (2) AL Pin 1 (2) AL Cylinder mount 1 (2) AL Nut 1 (2) AL Cylinder, compl. 1 (2) AL Linkage, compl. 1 (2) AL Pin 1 (2) AL Link 1 (2) AL Pin 1 (2) AL Circlip 1 (2) AL Screw 2 (4) AL Cover 1 (2) AL Screw 1 (2) AL Ball bearing 2 (4) AL Adapter 1 (2) AL Hose push fitting 2 (4) AL *Qty in ( ) is for large body hoists 1 Includes hose kit # AL Includes hose kit # AL Includes hose kit # AL Includes hose kit # AL Includes emergency valve kit (installed between main air and trolley motor) - #

14 Harrington Hoists, Inc. 401 West End Avenue Manheim, PA Toll Free: Phone: Fax: MASOM-ENG