ELECTRIC CHAIN HOIST ER and NER SERIES
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- Marilyn Owen
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1 EFFECTIVE: May 17, 2017 ELECTRIC CHAIN HOIST ER and NER SERIES 8 Ton through 20 Ton Capacity 4.7 HP MOTOR VERSION Code, Lot and Serial Number This equipment should not be installed, operated or maintained by any person who has not read and understood all the contents of this manual. Failure to read and comply with the contents of this manual can result in serious bodily injury or death, and/or property damage.
2 to 20 Ton Parts List When ordering Parts, please provide the code number, lot number and serial number located on the nameplate (see fig. below). Reminder: Per sections 1.1 and to aid in ordering Parts and Product Support, record the code number, lot number and serial number in the space provided on the cover of this manual. ER Series Nameplate The parts list is arranged into the following sections: Section Parts Common to Plate Suspension (lug mount) and Hook Mount. Page 10.1 Housing and Motor Parts Gearing Parts Chaining Parts Bottom Hook Parts 8 &10 Ton Bottom Hook Parts 15 & 20 Ton Electric Parts Push Button Control Station Parts Chain Container Parts 8 & 10(L) Ton Chain Container Parts 10(S) thru 20 Ton. 39 Parts for Plate Type Suspension Type Push Button Type Control Station and Cable Parts Top Suspension Plate Parts 8 & 10 Ton Top Suspension Plate Parts 15 & 20 Ton.. 46 Parts for Hook Mount Hook Type Control Station and Cable Parts Top Hook Parts.. 50 In the column " Trolley" a designator is used for parts that apply only to a particular model or option. Refer to Section 2.1 for ER model numbers and additional descriptions. The designators are: S = Single Speed D = Dual Speed 20
3 This Page Intentionally Left Blank 21
4 10.1 Housing and Motor Parts Figure 10-1 Housing and Motor Parts 22
5 Figure No. 1 Fan Cover Part Name Single Body 080S 100L 10.1 Housing and Motor Parts Double Body 100S 150S 200S S 1 ER1ES ER1ES9107 D 1 ER1EB ER1EB Socket Bolt Toothed Lock Washer Snap Ring Fan Washer 1 ER1ES ER1ES O-Ring Fan 1 ER1ES ER1ES Nut 1 ES ES Lock Washer 1 ES ES Spacer 1 ES216S015 2 ES216S Motor Cover Assembly S 1 ER1ES2106 S 2 ER1ES2106 D 1 ER1EB2106 D 2 ER1EB Socket Bolt Spring Lock Washer Collar M 1 ES ES Coned Disk Spring M 4 ES ES Brake Drum Assembly 17 Brake Spring S 1 ER1ES5212 S 2 ER1ES5212 D 1 ER1EB5212 D 2 ER1EB5212 S 1 ES S 2 ES D 1 ES214D015 D 2 ES214D Collar 1 ES ES Thrust Disc 2 ES ES Pull Rotor 1 ES ES Coned Disk Spring 1 ES ES Motor Shaft with Rotor S 1 ER1ES5502 S 2 ER1ES5502 D 1 ER1EB5502 D 2 ER1EB Key 1 ER1DS ER1DS Motor Frame with Stator /460V-3-60 Motor Frame with Stator 575V-3-60 S 1 A1KHM20S5A S 2 A1KHM20S5A D 1 A1KHM20B5A D 2 A1KHM20B5A S 1 A1KHA20S5A S 2 A1KHA20S5A D 1 A1KHA20B5A D 2 A1KHA20B5A 25 Socket Bolt Set Pin S 2 ER1ES ER1ES Packing M 1 ER1ES ER1ES Body C 1 ER1ES ER1ES Set Pin S 2 ES120010S 4 ES120010S 30 Oil Plug 2 E3S E3S Plug Packing 2 E3S E3S Pan Head Machine Screw Packing G 1 ER1ES ER1ES Body Protector 1 ER1FR ER1FR Socket Bolt Socket Bolt Toothed Lock Washer Gear Case M 1 ER1ES ER1ES Oil Plug B 1 ER1BS ER1BS a Oil Cap Assembly 1 ER1BS ER1BS Eyebolt Packing 3 ES127005S 6 ES127005S 23
6 10.1 Housing and Motor Parts Figure No. Part Name Single Body 080S 100L Double Body 100S 150S 200S 41 Name Plate OM 1 ER1BS ER1BS Spring Pin 1 E3S129005S 2 E3S129005S 43 Cover Suspender A 1 ER1BS ER1BS Cover Suspender B 1 ER1BS ER1BS Washer 2 ER1BS ER1BS Machine Screw w/ Spring Washer 2 ES650005S 4 ES650005S 47 Packing C 1 ER1ES ER1ES Controller Cover Assembly 1 ER1ES ER1ES Socket Bolt Toothed Lock Washer Name Plate B Name Plate B (Blank) D 1 Name Plate D D 1 S A1GHM1Q Q9A3 S 2 D D 2 A1CHM20 S9A5 A1GHM1Q S9A6 A1GHM1QI 9A3 A1GHM1PI 9A3 D 2 A1CHM20S9A5 D 2 A1GHM1Q S9A6 A1GHM1P S9A6 53 Warning Label EE 1 E2D E2D O Ring Connection Shaft 1 ER1ES ER1ES Plate A 1 ER1ES ER1ES Socket Bolt Toothed Lock Washer Fixing Shaft Assembly 1 ER1ES ER1ES O Ring A1GHM2QI 9A3 A1GHM2Q S9A6 24
7 This Page Intentionally Left Blank 25
8 10.2 Gearing Parts Figure 10-2 Gearing Parts 26
9 Figure No. Part Name Single Body 080S 100L Double Body 10.2 Gearing Parts 100S 150S 200S 1 Bearing Holder 2 ER1ES ER1ES Socket Bolt Snap Ring Pinion Assembly 1 ER1ES ER1ES Oil Seal 1 ES ES Ball Bearing Load Sheave 1 ER1EM ER1EM Oil Seal 1 ES ES Ball Bearing Snap Ring Load Gear S 1 ER1EM9240 S 2 ER1EM9240 D 1 ER1EL9240 D 2 ER1EL Snap Ring Ball Bearing Ball Bearing Set Pin 22 Gear Plate 23 Spring Lock Washer 24 Socket Bolt 25 Ball Bearing 26 Gear B Assembly S 0 S 0 D 2 ES120010S D 4 ES120010S S 0 S 0 D 1 ER1FS9261 D 2 ER1FS9261 S 0 S 0 D D S 0 S 0 D D S 0 S 0 D D S 0 S 0 D 1 ER1EL5262 D 2 ER1EL Pawl 1 ES268010S 2 ES268010S 30 Pawl Shaft 1 ER1ES ER1ES Pawl Spring 1 ER1ES ER1ES Snap Ring Pawl Shaft Washer 1 ER1ES ER1ES9294 Mechanical Brake with Friction S 1 ER1EM ER1EM Clutch Set D 1 ER1EP ER1EP Ball Bearing
10 10.3 Chaining Parts Figure 10-3 Chaining Parts Single Body Double Body Figure Part Name 080S 100L 100S 150S 200S No. 1 Chain Guide AL 1 ER1EM ER1EM Guide Roller 1 ER1EM ER1EM Roller Pin 1 ER1ES ER1ES Limit Lever Assembly 1 ER1EM ER1EM Chain Guide B 1 ER1EM ER1EM Machine Screw with Spring Washer 4 E6F E6F Socket Bolt Spring Lock Washer Lever Pin Coupling Assembly 1 ER1ES ER1ES Split Pin
11 This Page Intentionally Left Blank 29
12 10.4 Bottom Hook Parts 8 & 10 TON Figure 10-4 Bottom Hook Parts 30
13 Figure No. Part Name 080S 10.4 Bottom Hook Parts 8 & 10 Ton 100L & 100S 1 Bottom Hook Complete Set 1 ER1HS1121 ER1IS Bottom Suspension Plate B 1 E6S E6S Bottom Cross Guide (X) E6S (1) E6S (2) 4 Snap Ring Chain Holder 1 E6S Chain Holder Pin 1 E6S Bottom Stay Bolt 3 E6S Guide Roller 2 E6S Bottom Collar 2 E6S E6S Bottom Suspension Plate A 1 E6S E6S Spring Washer 6 E6S Nut 6 E6S Name Plate A ER1IS Bottom Chain Guide (X) E6S (1) E6S (2) 16 Bottom Idle Sheave Assembly (X) ER1HS1052 (1) ER1HS1052 (2) 18 Bottom Shaft Assembly (X) E6S (1) E6S (2) 19 Bottom Hook Assembly 1 ER1IS Stopper Screw 1 J1TB Bearing Cover 1 E6S Thrust Bearing 1 ES Bottom Yoke 1 E6S Latch Kit Assembly 1 M Snap Ring Chain Pin 1 E6S
14 10.5 Bottom Hook Parts 15 & 20 Ton Figure 10-5 Bottom Hook Parts 32
15 Figure No. Part Name 150S 10.5 Bottom Hook Parts 15 & 20 Ton 200S 1 Bottom Hook Complete Set 1 ER1JS1121 ER1KS Bottom Suspension Plate B Assembly 1 E6S E6S Bottom Chain Guide 2 E6S E6S Bottom Idle Sheave Assembly (X) ER1HS1052 (3) ER1HS1052 (4) 6 Bottom Shaft Assembly (X) E6S (3) E6S (4) 7 Bottom Cross Guide (X) E6S (4) E6S (6) 8 Bottom Collar (X) E6S (4) E6S (6) 9 Guide Roller (X) E6S (4) E6S (6) 10 Bottom Stay Bolt (X) E7S (4) E7S (7) 11 Bottom Suspension Plate A Assembly 1 ER1JS5034 ER1KS Spring Washer (X) E6S (8) E6S (14) 13 Nut (X) E6S (8) E6S (14) 14 Name Plate A 1 ER1JS9069 ER1KS Bottom Hook Assembly 1 ER1JS2121 ER1KS Hook Nut 1 E6S E6S Stopper Screw 1 J1TB Bearing Cover 1 E6S E6S Thrust Bearing 1 ES ES Bottom Yoke 1 E6S E6S Latch Kit Assembly 1 M M
16 10.6 Electric Parts Figure 10-6 Electric Parts 34
17 Figure No. Part Name 080S 100L 10.6 Electric Parts 100S 150S 200S 1 Limit Switch Assembly 1 ER1ES ER1ES Spring Washer Socket Bolt Terminal Plate 6P 5 Machine Screw with Spring Washer S 1 S 2 ECP1306AA D 2 D 4 S 2 S 4 MS D 4 D 8 ECP1306AA MS Plate 1 ER1EB ER1EB Plate Screw 4 ER1BS ER1BS Hinge 1 ER1ES ER1ES Machine Screw with Spring Washer 2 E6F E6F Pan Head Machine Screw 2 ER1BS ER1BS Machine Screw with Spring Washer 2 MS MS Electromagnetic Contactor 1 MGC23306B 2 MGC23306B 13 Machine Screw with Spring Washer 4 MS MS Transformer 230/460V 1 TRF63M601 2 TRF63M601 Transformer 575V 1 TRF33K601 2 TRF33K601 14a Fuse Secondary 110V Machine Screw with Spring Washer 4 MS MS Terminal Plate 3P 1 ECP1303AA 2 ECP1303AA 17 Machine Screw with Spring Washer 2 MS MS Terminal Cover Packing 1 ER1BS ER1BS Socket Holder 1 ER1BS ER1BS Machine Screw with Spring Washer 4 ES ES Socket 4P Assembly 1 ER1ES ER1ES Tapping Flat Head Machine Screw 8 ES ES Socket 5P Assembly (Single S 1 ER1ES1564 S 2 ER1ES1564 Speed) D 1 ER1EB1564 D 2 ER1EB Power Supply Cable Assembly (Manual Trolley ONLY) 1 ER1HS1771G Power Supply Cable Assembly (Hook & Lug Mount ONLY) 1 ER1HS Plug 4P 1 ECP2304AA 26 Electromagnetic Contactor - High Speed D 1 MGC13226B D 2 MGC13226B 27 Machine Screw with Spring Washer D 2 MS D 4 MS CH Meter - Trans. Secondary = 110V 1 ECP91CHAB 2 ECP91CHAB 35
18 10.7 Push Button Control Station Parts Figure 10-7 Push Button Control Station Parts 36
19 Figure No. Part Name 080S 1 Cord Support Wire Stopper 1 ER1BS Machine Screw with Spring Washer 2 M6F L 10.7 Push Button Control Station Parts 100S 150S 200S 3 Connection Plate S 1 MR1JS Cord Support Wire Stopper 1 E6L614010S 5 Machine Screw with Spring Washer 2 E6F Terminal Cover Packing 1 MS Machine Screw with Spring Washer 4 MS Socket 5P Complete Set 1 ER1IS Socket Holder 1 MS Cord Chain Stopper 1 M6F Machine Screw with Spring Washer 2 MS Socket 5P Assembly 1 ER1ES Tapping Flat Head Machine Screw 4 ES ES Push Button Cord 3C Assembly - Hook Mount (8 Ton Lug Mount) Push Button Cord 3C Assembly - w/push Trolley Push Button Cord 3C Assembly - w/geared Trolley S 1 ER1HS1781 S 1 ER1IS1781 ER1IS1781G D 1 ER1HB1781 D 1 ER1IB1781 ER1IB1781G S 1 ER1HS1781 S - D 1 ER1HB1781 D - S 1 ER1HS1781 S 1 ER1IS1781G ER1JS1781 D 1 ER1HB1781 D 1 ER1IB1781G ER1JB Plug 5P 1 E3S E3S Push Button Cord 3C S 1 16/3P S 1 16/3P D 1 16/4P D 1 16/4P 17 Tag Holder 1 E3S E3S Warning Tag PB 1 WTAG7 1 WTAG7 19 Cord Support Pin B 1 ES ES Split Pin Push Button Switch S Assembly S 1 ES1615S003 S 1 ES1615S003 D 1 ECP311BAB D 1 ECP311BAB 37
20 10.8 Chain Container Parts 8 & 10(L) Ton Figure 10-8 Chain Container Parts 8 & 10(L) Ton Figure No. Part Name 080S 1 Chain Container Kit 1 BK075H2 2 Socket bolt U nut 2 ES857005S 4 Washer 2 ES247005S 5 Container Chain 2 ES Socket Bolt U Nut 2 ES857005S 8 Washer 2 ES247005S 9 Chain Container L 1 ER1HS Load Chain FT LCER Chain Spring 2 ES047D Stopper Assembly 2 ES Socket Bolt Spring Washer L 38
21 10.9 Chain Container Parts 10(S) thru 20 Ton Figure 10-9 Chain Container Parts 10(S) & 20 Ton Figure No. Part Name 100S 150S 200S 1 Chain Container Kit 2 BK100H2 2 Socket Bolt U Nut 2 ES857005S 4 Container Chain 4 ES Socket Bolt U Nut 4 ES857005S 7 Washer 4 ES247005S 8 Chain Container L 2 ER1HS Load Chain FT LCER Chain Spring 4 ES047D Stopper Assembly 4 ES Socket Bolt Spring Washer
22 10.10 Push or Geared Type Control Station and Cable Parts Figure Control Station & Cable Parts 40
23 Figure No. Part Name Push or Geared Type Control Station and Cable Parts 100S 150S 200S 1 Switch Box 1 MR1IS Switch Box Lid 1 MR1DS Switch Box Packing 1 MR1DS Machine Screw with Spring Washer 4 MS Spacer 4 MS Plate 1 MR1HS Machine Screw with Spring Washer 4 MS Cord Holder Support Packing 1 MS Cord Cover 1 ER1IS Machine Screw with Spring Washer 2 E6F Plate Assembly S 1 MR1IS5445 D 1 ER1IB Machine Screw with Spring Washer 4 MS Machine Screw with Spring Washer 4 MS Electromagnetic Contactor 1 MGC22306A 15 Machine Screw with Spring Washer 2 MS Machine Screw with Spring Washer 3 MS Transformer - Primary = /460V - Secondary = 110V Transformer - Primary = 575V - Secondary = 110V Electromagnetic Contactor (DUAL SPEED ONLY) 1 TRF63M601 1 TRF33K601 D 1 MGC11226A 19 Machine Screw with Spring Washer 2 J1AW Terminal Plate 18p 1 ECP1518AA 21 Machine Screw with Flat & Spring Washer 2 J1AW Machine Screw with Spring Washer 4 MS Spring Lock Washer Socket Bolt Holder Cover 1 ECP5924AE 26 Cord Packing 1 ECP5924AC 27 Holder Nut 1 ECP5924AD 28 Socket Bolt Spring Lock Washer Cable Support Bar Complete Set 1 MR1DS Cable Support Arm 1 MR1DS Cable Support Bar 1 MR1DS Wire Guide Assembly 1 MR1DS Support Bar Holder 1 MR1DS Spring Washer Bolt Cable Hanger 21 Assembly 1 MS B 38 Power Supply Cable Assembly 1 MR1JS Cord Holder Packing 1 ECP6922AA 40 Power Supply Cable 4C 1 8/4 41 Cable Support 14 1 M7HE010M Cord Holder A Assembly
24 10.10 Push or Geared Type Control Station and Cable Parts Figure No. Part Name 100S 150S 200S 43 Cable 4C Complete Set 2 MR1IS1751 MR1JS Cable Packing 1 ECP6918AA 45 Cord holder A Assembly Power Supply Cable 4C 1 12/4 47 Plug 5P 1 E3S Cable 3C Complete Set S 2 MR1IS1761 MR1JS1761 Cable 4C Complete Set D 2 ER1IB1761 ER1JB Cable Packing for 3C S 2 ECP6918AA Cable Packing for 4C D 2 ECP6914AA 50 Cable Holder A Assembly S. O. Cord 3C S 2 16/3 S. O. Cord 4C D 2 16/4P 52 Plug 5P 2 E3S
25 This Page Intentionally Left Blank 43
26 10.11 Top Suspension Plate parts 8 & 10 Ton Figure Top Suspension Plate Parts 8 & 10 Ton 44
27 Figure No. Part Name 080S Top Suspension Plate parts 8 & 10 Ton 1 Top Suspension Plate Assembly 1 ER1HS ER1IS Top Suspension Plate B Assembly 1 ER1HS ER1IS Guide Roller 4 E6S E6S Top Stay Bolt 3 E6S E6S Top Idle Sheave Assembly 1 ER1HS ER1HS Top Suspension Plate A Assembly 1 ER1HS ER1IS Spring Washer 6 E6S E6S Nut 6 E6S E6S Shaft Stopper 2 ER1HS ER1HS Top Shaft 1 E6S E6S Socket Bolt Spring Washer Suspender Shaft 2 E6S E6S Connection Yoke Assembly 1 ER1HS5005 (X) ER1HS5005 (1) ER1IS5005 (2) 100L 18 Chain Holder 1 ER1IL Chain Pin 1 E6S Snap Ring S 45
28 10.12 Top Suspension Plate Parts 15 & 20 Ton Figure Top Suspension Plate Parts 15 & 20 Ton 46
29 Figure No. Part Name Top Suspension Plate Parts 15 & 20 Ton 150S 1 Top Suspension Plate Assembly 1 ER1JS ER1KS Top Suspension Plate B 1 ER1JS ER1KS Top Stay Bolt 6 E6S E6S Guide Roller 6 E6S E6S Top Idle Sheave Assembly 2 ER1HS ER1HS Top Suspension Plate A 1 ER1JS ER1KS Spring Washer 12 E6S E6S Nut 12 E6S E6S Suspender Shaft 4 E6S E6S Shaft Stopper 4 ER1HS ER1HS Spring Washer Socket Bolt Top Shaft 2 E6S E6S Connection Yoke Assembly 2 ER1IS ER1IS S 47
30 10.13 Hook Type Control Station and Cable Parts Figure Hook Type Control Station and Cable Parts 48
31 Figure No. Part Name Hook Type Control Station and Cable Parts 100S 150S 200S 1 Switch Box 1 MR1IS Switch Box Lid 1 MR1DS Switch Box Packing 1 MR1DS Machine Screw with Spring Washer 4 MS Spacer 4 MS Plate 1 MR1HS Machine Screw with Spring Washer 2 E6F Cord Holder Support Packing 1 MS Cord Cover 1 ER1IS Machine Screw with Spring Washer 4 MS Plate Assembly S 1 MR1IS5445 D 1 ER1IB Machine Screw with Spring Washer 4 MS Machine Screw with Spring Washer 4 MS Electromagnetic Contactor 1 MGC22306A 15 Machine Screw with Spring Washer 2 MS Machine Screw with Spring Washer 3 MS A 18 Transformer - Primary = /460V - Secondary =110V Transformer - Primary = 575V - Secondary =110V Fuse - Trans. Secondary =110V Electromagnetic Contactor (DUAL SPEED ONLY) 1 TRF62M601 1 TRF33K D 1 MGC11226A 19 Machine Screw with Spring Washer D 2 J1AW Terminal Plate 18p 1 ECP1518AA 21 Machine Screw with Spring Washer 2 J1AW Machine Screw with Spring Washer 4 MS Spring Lock Washer Socket Bolt Holder Cover 1 ECP5924AE 26 Cord Packing 2 ECP5924AC 27 Holder Nut 1 ECP5924AD 28 Power Supply Cable 4C Assembly 1 MR1JS Cord Holder Packing 1 ECP6922AA 30 Cable Support 14 1 M7HE010M Power Supply Cable 4C 1 8/4 32 Cable Support Arm 1 ER1IS Cable Holder A Assembly Cable 4C Complete Set 2 MR1IS1751 MR1JS Cable Packing 2 ECP6916AA 36 Cord Holder A Assembly Power Supply Cable 4C 2 12/4 38 Plug 4P 2 ECP2304AA 40 Cable 3C Complete Set S 2 MR1IS1761 MR1JS1761 Cable 4C Complete Set D 2 ER1IB1761 ER1JB1761 Cable Packing for 3C S 2 ECP6918AA Cable Packing for 4C D 2 ECP6914AA 41 Cord Holder A Assembly S. O. Cord 3C S 2 16/3 S. O. Cord 4C D 2 16/4P 43 Plug 5P 2 E3S
32 10.14 Top Hook Parts Figure Top Hook Parts 10 Ton 50
33 10.14 Top Hook Parts Figure Top Hook Parts 15 Ton 51
34 10.14 Top Hook Parts Figure Top Hook Parts 20 Ton 52
35 Figure No. Part Name Top Hook Parts 100L 100S 150S 200S 1 Top Hook Complete Set 1 ER1IS1011 ER1JS1011 ER1KS Bottom Hook Assembly 1 ER1IS2121 ER1JS2121 ER1KS Latch Kit Assembly 1 M M M Bottom Yoke 1 E6S E6S E6S Thrust Bearing 1 E6S ES ES Bearing Cover 1 E6S E6S E6S Hook Nut 1 E6S E6S E6S Stopper Screw 1 J1TB Top Suspension Plate B 1 ER1IS5012 ER1JS5012 ER1KS Bottom Collar (X) E6S (4) E6S (6) E6S (8) 12 Guide Roller (X) E6S (4) E6S (6) E6S (8) 13 Bottom Stay Bolt (X) E6S (4) E6S (7) E6S (8) 15 Bottom Idle Sheave Assembly (X) ER1HS1052 (1) ER1HS1052 (2) ER1HS1052 (3) 16 Spring Washer (X) E6S (8) E6S (14) E6S (16) 17 Nut (X) E6S (8) E6S (14) E6S (16) 18 Top Suspension Plate A Assembly 1 ER1IS5011 ER1JS5011 ER1KS Suspender Shaft B 4 E6S E6S Shaft Stopper A (X) ER1IS9056 (3) ER1IS9056 (2) 21 Spring Washer (X) (6) (8) (10) 22 Socket Bolt (X) (6) (8) (10) 23 Top Shaft B (X) E6S (1) E6S (2) E6S (3) 24 Shaft Stopper B (X) ER1JS9060 (2) ER1JS9060 (3) 25 Connection Yoke Assembly (X) ER1HS5005 (1) ER1IS5005 (2) 26 Connection Yoke Assembly 1 ER1IL Chain Pin 1 ES Slotted Nut 1 M Split Pin Yoke Bolt 1 ER1ES Slotted Nut 1 ES088020L 32 Split Pin Chain Holder L 1 ER1IL Chain Pin 1 E6S Snap Ring Balance Weight Assembly
36 Harrington s, Inc. 401 West End Avenue Manheim, PA Toll Free: Phone: Fax: ERLC4.7HPMotorSup-ENG
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