AIR POWERED CHAIN HOIST AL/AW/AS SERIES

Size: px

Start display at page:

Download "AIR POWERED CHAIN HOIST AL/AW/AS SERIES"

Delphia Montgomery
5 years ago
Views:

any person who has not read and understood all the contents of this manual.

1 EFFECTIVE: January 20, 207 AIR POWERED CHAIN HOIST AL/AW/AS SERIES ¼ Ton through 5 Ton Capacity Code Number and Serial Number WARNING This equipment should not be installed, operated or maintained by any person who has not read and understood all the contents of this manual. Failure to read and comply with the contents of this manual can result in serious bodily injury or death, and/or property damage.

2 0.0 Parts List The AL/AS/AW ATEX ratings are dependent upon individual component specifications. When ordering replacement parts, please provide the hoist product code and serial number located on the Hoist nameplate (see fig. below). This ensures replacement components are suitable to retain the hoists ATEX rating. Reminder: Per Sections. and 3.9. to aid in ordering Parts and Product Support, record the Hoist product Code number and serial number in the space provided on the cover of this manual. The parts list is arranged into the following sections: Section Page 0. Hoist Body Load Carrying Unit for AL020-AL Gear Unit Brake Unit Motor Unit Control Valve Unit Quick Lowering Valve Bottom Hook Control Handles Service Kits Small Parts Kits... 8 In the column "Parts Per Hoist" a designator is used for parts that apply only to a particular model or option. Refer to Section 2 for hoist model numbers and additional descriptions. The designators are: AL AL models AW AW models AS AS models Many parts are offered in Service Kits or Parts Kits which are designated as: S-Kit: Service Kit P-Kit: Parts Kit 52

3 This Page Intentionally Left Blank 53

4 AL/S003, AL/W/S005, AL/W00 0. Hoist Body 54 Figure 0- Small hoist body

5 55 Figure No. Part Name Parts Per Hoist Figure No. Part Name Parts Per Hoist Bearing AL SR Label AS AS Bearing 2 AL Capacity nameplate AL/S AL AL AL Load sheave AL Logo nameplate AL Chain guide AL AL AL Screw 8 Snap ring (68x2.5) Hoist P-Kit AL AW/S AW Hook Assembly 3 AL/W AL Spacer AL AS AS Nameplate AL AL/W AL Rivet 8 AL Latch Assembly AS AS Ball 4 AL or Brake S-Kit AL Ball 8 Hook S-Kit AL AL Shaft complete 7 Lock washer Hook S-Kit* AL AW Coupling Rotor S-Kit AL Brake S-Kit AL Washer 3 Coned disc spring AL Valve S-Kit AL Spring Pin (3x6) Motor S-Kit AL AL/S AL Cover AL AL AW AL Screw AW/S AL Brake S-Kit* AL Screw (M5x6) 2 9 Hook holder AL AL Valve S-Kit* AL Washer (6.4X6X.5) 2 Hoist P-Kit* AL Screw (M6x20) Hoist P-Kit* AL Screw (M6x2) Hoist P-Kit* AL Screw (M4x6) 2 Hoist P-Kit* AL AL/S AL Nut (M4x3.2) 2 Hoist P-Kit* AL Cover (cord) AW AW AL/S AL Yoke AL/S AL AW AW Cover (pendant) AW AW Hoist P-Kit 50 Pin (4x32) 23 Screw (M6x2) 2 Valve P-Kit* AL AL Screw (M4x2) Brake S-Kit* AL Ring AL Valve S-Kit* AL AL LCAL Angle piece AL/S AL Chain 4,5 AW FT LCAW005 (LCAS005-P-AW 5 ) LCAW005 AW AW AS LCAS005-P 26 Guide Assembly AL/S AL ) Parts come with all models, but only need to be installed on ton double fall models 2) Only for cord models AW AW ) Optional safety hook = AL Pin AL ) Optional chain stop = AL ; WTAG2 for AS model = Cotter pin AL S-Hook 2 2 AL Screw (M6x55) Hoist P-Kit* AL Valve P-Kit* AL ) Stainless steel load chain is equipped on AS003/005 models as standard and is optional on AW005 model hoists. Stainless steel load chain has a higher rate of wear than alloy steel load chain. For this reason, the stainless chain should not be used on double fall models, and the service/inspection classification of stainless load chain models should be considered severe as defined in Section 5. Refer to Section 5 and 6 for inspection, maintenance, and lubrication requirements. *) Replacement hardware in service and parts kits is provided as the AW version (stainless steel or electroplated). The torque values provided are acceptable for AL, AW, and AS hardware. 0. Hoist Body

6 AL020, AL030, AL050* 0. Hoist Body Figure 0-2 Large hoist body

7 50 57 Figure No. Part Name Parts Per Hoist Figure No. Part Name Parts Per Hoist Screw (M6x55) 2 Hoist P-Kit* AL Valve P-Kit* AL S-Hook 2 AL Plug AL Chain FT LCAL030 5 Pin AL Screw AL Nut AL Spacer AL Set screw AL Nameplate AL Screw 2 AL Rivet 2 AL Cover AL Ball 4 Brake S-Kit AL Screw AL Shaft, AL Angle piece AL Washer Service Kit AL Service Kit AL Shaft AL Cover AL Load Sheave AL Screw (M5x6) 3 Service Kit* AL Service Kit* AL Stripper AL Nameplate AL Bolt (w/o container) 90933Z50 42 Screw 2 AL Qty : 90933Z50 Bolt (w/ container) 2 Qty : 90933Z Nut 2 AL Washer Set screw AL Needle bearing AL Yoke AL AL Seal ring AL Screw 4 AL Snap ring AL Capacity plate AL AL Ball bearing 2 AL Capacity Plate AL Snap ring AL Screw 2 - Parts Notes: 24 Pin 2 AL ) Only for cord models 2) Longer Bolt (90933Z5) to be used for hole where end of chain is terminated to hoist body. 25 Bushing AL See figure Coupling sleeve, AL *) Replacement hardware in service and parts kits is provided as the AW version (stainless steel 27 Yoke AL AL or electroplated). The torque values provided are acceptable for both AL and AW hardware. 0. Hoist Body

8 50 58 AL020, AL030, AL Load Carrying Unit for AL030 AL050 Figure 0-3 AL020, AL030 and AL050 Load Carrying Unit 2

9 59 Figure No. Part Name Hook Assembly with Bearings Parts Per Hoist AL AL Latch Assembly AL AL Ball 0 (3) Hook S-Kit AL Hook S-Kit AL Lock washer Hook S-Kit AL Hook S-Kit AL Screw AL AL Bearing ring AL AL Hook holder AL AL Pin AL Nut AL Washer 2 AL Cup spring 5 AL Washer AL Sleeve AL O-ring AL Eye bolt AL O-ring AL Part Notes: ) Qty in parenthesis () is for AL050. Service Notes: Note Tightening Torque Loctite A 7.4 ft-lbs (0 Nm) Load Carrying Unit for AL030 AL050

10 AL/S003, AL/W/S005, AL/W Gear Unit 60 Figure 0-4 Gear Unit, Small body

11 6 Figure No. Part Name Parts Per Hoist O-ring (79.5x3) Gear S-Kit AL Gear P-Kit AL Coned disc spring AL Bearing 3 AL Gear set AL Needle Bearing (22) 3 Gear P-Kit AL Gear rim AL Planet shaft AL Planet shaft AL Gear rim AL Gear set AL Needle Bearing 3 Gear P-Kit AL Axle 3 AL Cover AL Bearing AL Shaft AL Seal ring (4x28x7) Gear S-Kit AL Gear P-Kit AL Snap Ring (28x.2) Gear S-Kit AL Gear P-Kit AL Ball bearing Gear P-Kit AL Snap Ring Gear S-Kit AL Gear P-Kit AL Gear wheel AL Washer AL Bushing AL Gear Unit

12 AL020, AL030, AL Gear Unit 62 Figure 0-5 Gear Unit, Large Body

13 63 Figure No. Part Name Parts Per Hoist O-ring (79.5x3) Gear S-Kit AL Gear P-Kit AL Coned disc spring AL Gear set AL Needle Bearing (22) 3 Gear P-Kit AL Gear rim AL Planet shaft AL Axle 3 AL Gear rim AL Gear set AL Needle Bearing 3 Gear P-Kit AL Bushing AL Planet shaft AL End washer 6 AL Gear 3 AL Bearing 6 AL Gear rim AL O-ring AL Gear casing AL Cover AL Seal ring (4x28x7) Gear S-Kit AL Gear P-Kit AL Shaft AL Bearing AL Snap ring (28x.2) Gear S-Kit AL Gear P-Kit AL Bearing Gear P-Kit AL Snap ring Gear S-Kit AL Gear P-Kit AL Bearing 2 AL Planet shaft AL Coned disc spring 2 AL Bearing AL Washer 2 AL Coned disc spring 3 AL Shaft 3 AL Gear AL Gear AL Pin Gear Unit

14 AL/S003, AL/W/S005, AL/W00, AL020, AL030, AL Brake Unit 64 Figure 0-6 Brake Unit Parts

15 Figure No. Part Name Parts Per Hoist Screw (M5x25) 2 Brake P-Kit AL Brake casing 4 Washer 2 Brake P-Kit AL Spring Brake P-Kit AL Lock washer Brake P-Kit AL Pin 2 Brake P-Kit AL Cross piece AL Pin 2 AL Adjusting screw AL O-ring (3.3x2.4) Brake P-Kit AL Yoke AL Spring AL Needle bearing (8x2x0) Brake P-Kit AL Pressure plate, complete Brake S-Kit AL Cross piece AL Snap ring (4x0.7) Brake S-Kit AL Sleeve Brake P-Kit AL Spring Brake P-Kit AL Pressure plate, complete Brake S-Kit AL Brake disc Brake S-Kit AL Cover kit (includes 4) AW AW Brake Unit

16 AL/S003, AL/W/S005, AL/W00, AL020, AL030, AL Motor Unit 66 Figure 0-7 Motor Unit Parts

17 67 Figure No. Part Name Parts Per Hoist Motor Assembly AL AL AL Snap ring Motor S-Kit AL Coned disc spring 2 AL Ball bearing 2 Motor S-Kit AL End plate AL AL Cylinder AL AL Rotor Rotor S-Kit AL Vane 7 Motor S-Kit AL Pin (3x6) Motor S-Kit AL Nut Motor S-Kit AL End plate, complete AL AL Screw Motor S-Kit AL Support Motor S-Kit AL Valve Plate Motor S-Kit AL Pin AL O-ring AL Service Notes: Note Loctite A 638 B 638 (on rotor side) C Motor Unit

18 AL/S003, AL/W/S005, AL/W00, AL020, AL030, AL Control Valve Unit 68 Figure 0-8 Control Valve unit

19 69 Figure No. 4 Part Name Parts Per Hoist Figure No. Part Name Parts Per Hoist Valve housing AL/S AL AL Plug AL assembly AW AW Silencer AL Snap ring (40x.75) Valve P-Kit AL Cover AL Cover AL Spacer AL Sleeve 2 AL Screw (M5x25-8.8) Valve P-Kit AL Screw (M5x35) Valve P-Kit AL Support Spring 2 AL Adapter AL Spacer AL Strainer Motor S-Kit AL Gear P-Kit AL O-ring (37.x.6) Valve S-Kit AL Washer AL Spacer AL Screw (M5x6) Valve P-Kit AL Screw (M5x25-0.9) Valve P-Kit AL Washer Valve S-Kit AL Valve S-Kit AL O-ring (5.x.6) Brake S-Kit AL Needle bearing Valve P-Kit AL O-ring (8.3x2.4) Valve S-Kit AL Valve Assembly AL Snap ring Valve S-Kit AL O-ring (26.2x3) Valve S-Kit AL Lever, complete AL O-ring (27.x.6) 3 Valve S-Kit AL Spring Valve S-Kit AL Service Notes (see image): Note Tightening Torque Loctite Other A 22 ft-lbs (30Nm) B 3.7 ft lbs (5Nm) 243 C Universal silicone 0.6 Control Valve Unit

20 AL020, AL030, AL Quick Lowering Valve 70 Figure 0-9 Quick Lowering Valve

21 7 Figure No. Part Name Parts Per Hoist Cover AL Motor casing AL Needle bearing AL Cup Spring AL Stopper 2 AL Shaft, complete AL Silencer AL Valve seat AL Spacer AL Support AL Screw AL Valve assembly AL Chain lock AL Shaft AL O-ring AL Sleeve AL Nut 2 AL Screw 2 AL Silencer 2 AL O-ring 2 AL Spring AL Valve plate AL Valve seat AL Service Notes (see image): Note Tightening Torque Other A 22 ft-lbs (30Nm) B 3.7 ft-lbs (5Nm) C Seal with universal silicone 0.7 Quick Lowering Valve

22 AL/S003, AL/W/S005, AL020, AL Bottom Hook 72 Figure 0-0 Single Fall Bottom Hook

23 Figure No. Part Name Parts Per Hoist Bottom Hook Complete Set AL/W AL AL AL AS AS AS Pin AL AL Locking ring AL AL Hook holder AL/W AL AS AS AL Sleeve AL/W AL AS AS AL Plug AL AL Hook* Assembly with bearings AL/W AL AL AS AS Ball 8 Hook S-Kit AL Hook S-Kit AL Latch Assembly AL/W AL AL AS AS Capacity label AL AL AL Service Notes (see image): Note Lubrication A Bearing grease 0.8 Bottom Hook

24 AL/W00, AL Bottom Hook 74 Figure 0- Double Fall Bottom Hook

25 75 Figure No. Part Name Parts Per Hoist Bottom Hook Complete Assembly AL AL Lock nut 3 AL AL Spacer AL Sealing ring 2 AL Casing half 2 AL AL Washer AL AL Hook Assembly with bearings AL AL Ball 8 (3) Hook S-Kit AL Hook S-Kit AL Latch Assembly AL AL Label, Ex AL Label, Do not capsize AL AL Rivet 8 AL Capacity Plate 2 AL AL Label, lubricate chain 2 AL AL Bolt 3 AL AL Idle sheave assy AL Idle sheave AL AL Axle AL AL Needle bearing AL AL Washer 2 AL AL Hook holder AL AL Notes: ) Qty in () is for AL050 Service Notes (see image): Note Tightening Torque Lubrication A Bearing grease B Bearing grease C Bearing grease D ft-lb (70-90Nm) E 7.4 ft-lb (0Nm) 0.8 Bottom

26 0.9 Control Handles Figure 0-3 Cord Control 76 Figure 0-2 Pendant & Actuator Control Figure 0-4 Twist rod Control

27 77 Pendant and Actuator Control Figure No. Part Name Pendant & Actuator Assembly (with hoses) Pendant & Actuator Assembly (without hoses) 2 Pendant Assembly Parts Per Hoist 003P 005P 00P 020P 030P 050P AL/S AW AL/S AL AL AW AW AL/S AL AW AW Adapter AL Pin AL Coupling 3 AL Valve Lever (Up) AL Valve Lever (Down) AL Screw 4 AL Actuator AL/S AL AL AW AW Cylinder adapter AL Bushing AL Link AL Retaining ring AL Lock nut AL Set screw AL Screw 2 AL Ball bearing 2 AL Cylinder complete AL/S AL AL AW AL Restrictor screw 2 AL Washer 2 AL Spring AL Spring AL Lock ring AL Hose fitting 2 AL Cover AL/S AL AW AW Pin (2.5x0) Pin AL Pin (4x2) Linkage AL Control Handles

28 Cord Control Twist Rod Control Figure No. Part Name Parts Per Hoist 003C 005C 00C 020C 030C 050C Handle Assembly AL White Cord (Up) FT Red Cord (Down) FT Control Handles 78 Figure No. Part Name Parts Per Hoist 003R 005R 00R 020R 030R 050R Twist Rod Assembly AL Link Set AL Screw 2 AL Nut 2 AL Gear casing, compl AL Ball bearing 2 AL Bushing AL Handle AL Cover AL

29 Description Qty Grease 80g for gear AL Hook Service Kit AL AL AL WASHER AL003/ 8 005/00 BALL AL030 0 AL Brake Service Kit AL SCREW (M4x2) AL SCREW (M5x6) AL SNAP RING (4x0.7) AL PRESSURE PLATE, COMPL AL BRAKE DISC AL PRESSURE PLATE, COMPL AL BRAKE PAD 2 AL PRESSURE PLATE AL WASHER 2 AL BALL 4 AL Control Valve Service Kit AL SCREW (M4x2) AL SCREW (M5x6) AL SNAP RING AL O-RING (8.3x2.4) AL O-RING (26.2x3) AL O-RING (5.x.6) AL O-RING (27.x.6) 3 AL O-RING (37.x.6) AL SPRING AL WASHER 2 AL Service Kits

30 Description Qty Motor Service Kit AL NUT AL SNAP RING AL VANE 7 AL STRAINER AL BALL BEARING 2 AL SRING PIN (3X6) AL SCREW AL SUPPORT AL VALVE PLATE AL Service Kits Rotor Service Kit AL Rotor Coupling AL Gear Service Kit AL GREASE KIT 2 AL SNAP RING AL SNAP RING (28x.2) AL O-RING (79.5x3) AL SEALING RING (4x28x7) AL

31 Description Qty Hoist Body Small Parts Kit AL SNAP RING (68x2.5) AL SCREW AL NUT AL WASHER (6.4X6X.5) 2 AL SCREW (M6x2) AL SCREW (M6x20) AL SCREW (M4x6) 2 AL NUT (M4x3.2) 2 AL Brake Small Parts Kit AL SCREW (M6x55) 3 AL SCREW (M5x25) 2 AL WASHER 2 AL COMPRESSION SPRING AL LOCK WASHER AL PIN 2 AL O-RING (3.3x2.4) AL NEEDLE BEARING (8x2x0) AL SLEEVE AL SPRING AL PIN (4x32) AL Control Valve Small Parts Kit AL SCREW (M6x55) 3 AL SCREW (M5x25-8.8) AL SCREW (M5x6) AL SCREW (M6x2) 2 AL SNAP RING (40x.75) AL SCREW (M5x35) AL SCREW (M5x25-0.9) AL NEEDLE BEARING AL Small Parts Kits

32 Description Qty Gear Unit Small Parts Kit AL O-RING (79.5x3) AL NEEDLE BEARING (22) 3 AL NEEDLE BEARING 3 AL BALL BEARING AL SEALING RING (4x28x7) AL SNAP RING (28x.2) AL SNAP RING AL STRAINER AL SILDUK AL

33 This Page Intentionally Left Blank 83

34 Harrington Hoists, Inc. 40 West End Avenue Manheim, PA Toll Free: Phone: Fax: ALAWASOM-ENG

MOTORIZED AIR TROLLEY MAL/MAS SERIES

MOTORIZED AIR TROLLEY MAL/MAS SERIES EFFECTIVE: January 17, 2017 MOTORIZED AIR TROLLEY /MAS SERIES ¼ Ton through 5 Ton Capacity Code and Serial Number This equipment should not be installed, operated or maintained by any person who has not