Tong Yang Industry. Company Overview. August

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1 Tong Yang Industry Company Overview August

Tong Yang Industry Co., Ltd. No. 98, Sec. 2, An-Ho Rd.

50 Million Michael Wu USD 280 Million(2009) Area 264,000

Bumper, instrument panel, radiator grille, spoiler, aero

2 Profile Name Headquarters Established Oct Capitals Chairman Employees 1,520 Sales Revenues Tong Yang Industry Co., Ltd. No. 98, Sec. 2, An-Ho Rd. Tainan City, Taiwan USD Million Michael Wu USD 280 Million(2009) Area 264,000 m 2 Plant Major Products Tainan Plant Kuan Yin Plant Bumper, instrument panel, radiator grille, spoiler, aero kit, manufacturing/design/development of automobile interior and exterior parts. Headquarters Kuan Yin Plant 2

3 Financial Division 3 Organization Chairman Of The Board President Deputy Chief Executive R & D Center Presidential Office Chemistry Business Division Tooling Business Division O.E.M Business Operations Supply Division China Regional Division Design (35) Development (43) QA (25) Sales & Technical Division Manufacturing Division

4 History 4

5 Quality Certification ISO/TS OHSAS Ford Q1 ISO

6 Operations in China 6

7 Customers & Products 7

8 Customers-Domestic 8

9 Customers-Overseas U.K. Honda Accessory Japan Honda Honda Accessory Nissan Calsonic Kansei Faltec USA Nissan Honda Accessory China Southeast-Motor Dong Feng Nissan Thailand Honda Accessory Philippines Isuzu 9

10 Main Products Mirror Cover(Chromed) Hood Molding License Panel Roof Rack Radiator Grille Emblem Absorber Front Bumper Rear Bumper Rear Aborser Side Skirt Molding Pillar Cluster Door Trim Instrument Panel Protector Spoiler Console Glove Box Air Duct Splash Guard Deflector 10

11 Technology & Equipment 11

1989 Japan Tatematsu Mold Works Co.,Ltd.-Mold Manufacturing Technology 1990 Nishikawa Kasei Co.

12 Technical Cooperation 1984 Japan Mitsuboshi Kaseihin Co.,Ltd.-I/P foaming technology 1988 Japan Shigeru Industrial Corporation-I/P Manufacturing Technology 1989 Japan Tatematsu Mold Works Co.,Ltd.-Mold Manufacturing Technology 1990 Nishikawa Kasei Co. Ltd.-I/P Manufacturing Technology 1995 Dutch Textron Company-I/P Powder Slush Technology 1996 Japan Suiryo Co.,Ltd.-SPM Technology 12

13 Manufacturing Equipments Injection Machine 4000T~3000T 3000T~2000T 2000T~1000T Below 1000T Blow Molding Machine SPM Molding Machine Powder Slush Machine Foaming Molding Machine Vibration Welding Machine Air Bag Laser Scoring System Painting Equipment Bumper Painting Line Manual Painting Line Electrostatic Bell Painting Line Auto Chrome-Plating Equipment

Electron Microscope Plating Liquid Monitor System CASS Testing Machine Layout machine Vibration Testing Machine Universal

14 Testing Equipments Temperature/Humidity Test Chamber Xenon Long-Life Weather Meter Melt Index Analyzer Accelerated Weathering Tester Plating Thickness Tester Salt Spray Tester Chipping Tester Paticle Size Analyzer Painting Thickness Tester Stress Tester Electron Microscope Plating Liquid Monitor System CASS Testing Machine Layout machine Vibration Testing Machine Universal Testing Machine Total 76 testing equipments, quality assurance include development stage, production control, timely verification etc. 14

15 Production Technology Molding Process Injection Molding Blow Molding Powder Slush Molding Foaming Molding Stamping Press Molding Vacuum Molding Surface Treatment Bell Electrostatic Painting Welding Process Vibration Welding Ultrasonic Welding Hot Air Welding Cutting Process Water-jet Cutting Hot Knife Cutting Specialized Process Laser Scoring (Air Bag) Chrome Plating Laser Carving (SRS) 15

16 Tooling Technology Valve gate type injection mold Inside gating bumper mold Gas injection mold Parting line behind inside bumper mold Blow mold SPM(Stamping press mold) High precision surface mold for chrome plating products Aluminum rapid prototype mold 16

17 Parts Development Capability 17

18 Cross Functional Team Correspond with client on each product development stage through cross functional team. Stage Contents Customer Design Development Quality Assurance Manufacturin g Customer Requirement Feasibility Study Design Layout Study 2D 3D data Design Verification Data Release Tooling, Material, Manufacturing Process, Equipment, Packaging Development Trial (appearance, dimension, performance test) Vehicle Test Fit Verification Engineering Review PSW Submit Responsible Support Approve 18

19 Part Development Resource Resources to complete part development Technical personnel, facility, equipment, procedure. Trial Line Integration Test Lab. Vehicle Fitting Center Design Centre 19

20 Part Development Capability-1 Provide client with complete service from appearance design to delivery Concept Design Engineering Verification Tooling Kick Off Appearance Concept Engineering Feasibility Detail Design CAE Analysis Craftsmanship Surface Drawing Prototyping Testing 20

21 Part Development Capability-2 Part Appearance Design and Proposal 21

22 Part Development Capability-3 CAD/CAE Tools 22

Part Development Capability-4 Complete part development procedure, to

Quality Resume FMEA Trial & Countermeasure 內銷 QC 工程管理表 ( 管制計畫 )

生產 (Production) 工程項目管理特性管理方工附件檢查頻順工程名稱設備檢治具製程管制重點產品品質特性品質規範編號檢查方法 DATA

TEST 報告 1 次 / 年 1-2 配件檢驗 MB03007301A 襯條目視 DS03005351A 1 次 / 批量具海綿襯條依抽樣計

05mm HD07034021A 螺栓固定片 1-3 烘料烘箱烘料條件 100±5 *4H 儀表 1 次 / 批 (THD200EG) 2-1

23 Part Development Capability-4 Complete part development procedure, to meet client quality requirement. Quality Resume FMEA Trial & Countermeasure 內銷 QC 工程管理表 ( 管制計畫 ) 符號年月日變更理由承辦原型樣品 (Prototype) 製造部量產前 (Pre-launch) 制訂日期 :95 年 07 月 30 日生產 (Production) 工程項目管理特性管理方工附件檢查頻順工程名稱設備檢治具製程管制重點產品品質特性品質規範編號檢查方法 DATA 形式數量 1-1 原料 PC+ABS 原料塑膠原料物性原廠 TEST 報告 1 次 / 生產批材質檢驗試驗機之材質物性試驗標準書定期自主 TEST 報告 1 次 / 年 1-2 配件檢驗 MB A 襯條目視 DS A 1 次 / 批量具海綿襯條依抽樣計 *200mm FD A 外觀. 尺寸檢驗標準書驗收單劃工作說游標卡尺襯條明書 MPS41N01981A 精度海綿襯墊 0.05mm HD A 螺栓固定片 1-3 烘料烘箱烘料條件 100±5 *4H 儀表 1 次 / 批 (THD200EG) 2-1 成型 ( 蕊材 ) 射出成型機 (1800 噸 ) 成型作業標成型條件 / 巡檢成型條件儀表 1 次 / 批模具準書稽核表 BA2BKN 成型檢查 1. 無毛邊, 外傷, 流痕, 成型條件 / 巡檢 n=3pcs/4h 充填不足, 銀線, 縮檢查重點略目視稽核表水結合線等異常圖 ( 依首件 ) 成型製程全檢表全數 2. 灌口須切除平順成型日期班目視成品背面全數別卡號重量管制 1800 ± 20 g 磅秤 :KF-600 Xbar-R CHART 管制首 4 末 4 客戶車型 J200 車廠件號 AD 圖面版次 - 供應商 / 生產地東陽台南廠供應商承認東陽編號 BA2BKN01X03 產品名稱儀表板上段組立圖面日期供應商代號 G149 承辦人 PS:"*" 表示 MSA 量測分析之量儀 Control Plan 黃賢銘 Lab. Test PSW/ISIR 23

24 Part Development Capability-5 Self development capability on material, tooling, checking gauge and processing jigs. Material Development Tooling Design and Manufacture Laser Jig Design and Manufacture Production Equipment Design and Manufacture 24

25 Services from TYG Design Design and development team capability and number of people(design 35people / Development 43people / QA 25people)with new program development experiences. Development Able to send design and development personnel to client to conduct design assistance. CUSTOMER Production Logistics At development stage participate in feasibility study, provide manufacture information and client discussion. At surface concept stage produce CAD to confirm the LAYOUT. Quality Proceed 3D detail design and use structure analysis to decrease the design failure rate. Before tooling development, use CAE to find the Service best tooling settings in order to decrease possible product problems /28

26 Services from TYG(continued) With complete test equipments for 4 wheels, 2 Design wheels vehicle parts, to achieve client performance requirement to ensure high quality. Development Pass ISO/TS16949 certification, and qualified supplier for international motor companies such CUSTOMER Production Logistics as GM, FIAT etc. Implement ERP/FMS system, to satisfy client ordering requirement and quantities. Use Supplier Chain Management to upgrade Quality supplier ability level. Allocated personnel will process all requests Service and problems client raised, and correspond to it in a timely manner /28

27 Logistic Process Supplier Order Tong Yang Order Inspection Production Plan Warehouse Plating Warehouse Injection Powder Slush Forming cutting Painting Air bag Scoring package Warehouse - Instrument Panel Process - Bumper Process - Grille Process 27

28 Examples (Town & Country) Supplier Order Tong Yang Order Inspection Production Plan CMAI Warehouse Warehouse Injection Plating Painting package Warehouse - Bumper Process - Grille Process 28

29 Logistics Photo 29

30 Quality Assurance 30

31 Quality Assurance Procedure Development Trial Trial Verification Production Inspection NG OK SPC Production Control Engineering Review Control G8D Problem Solving Method Periodical Functional Test Major Control on Safety Items Export Quality Assurance Control Sub-Supplier Control NG OK Delivery Provide Service to Client MP MP GO OK PSW NG Initial Management Client Incoming Quality Delivery Information Problem Analysis Feedback Business Relationship Management 31

32 Quality Assurance Implement APQP(Advanced Product and Quality Planning) during development activities, utilize the development trial to verify the procedure, and to decrease possible problem occur during mass production. Perform production procedure review each day, to reduce defective rate. Perform full inspection on export parts, to ensure zero defects. Perform quality review meeting each day, to review the defect problems and solve the defect in a timely manner. Use G8D(Global 8D) problem solving method to avoid defect reoccurrence. Quality issues feedback from client are handled by allocated personnel for analysis and feedback. Perform periodic functional test to ensure part durability requirement. 32

33 Examples 33

34 Examples-Domestic (Taiwan) Automaker Models Honda CR-V Honda Civic Honda Accord Honda Fit Photo Parts Name Instrument Panel Front Bumper Rear Bumper Radiator Grille Garnish Instrument Panel Front Bumper Rear Bumper Radiator Grille Front Bumper Rear Bumper Garnish Instrument Panel Front Bumper Rear Bumper Radiator Grille Garnish Market Taiwan Taiwan Taiwan Taiwan 34

35 Examples-Domestic (Taiwan) Automaker Models Toyota Camry Ford Mondeo Ford Focus Mazda 5 Photo Parts Name Radiator Grille Side Skirt Front Bumper Rear Bumper Radiator Grille Rear Garnish Front Bumper Rear Bumper Garnish Rear Garnish Instrument Panel Front Bumper Rear Bumper Radiator Grille Garnish Market Taiwan Taiwan Taiwan Taiwan 35

36 Examples-Domestic (Taiwan) Automaker Models Nissan Teana Nissan Livina Mitsubishi Outlander Mitsubishi Colt Plus Photo Parts Name Instrument Panel pad Side Skirt Rear Garnish Rear Bumper Radiator Grille Rear Garnish Rear Bumper Rear Garnish Console Instrument Panel Front Bumper Rear Bumper Console Spoiler Market Taiwan Taiwan Taiwan Taiwan 36

Examples-Oversea Automaker Models Photo Parts

37 Examples-Oversea Automaker Models Photo Parts Name Market OEM OES Process Honda CR-V Front Bumper Rear Bumper Spoiler Japan China U.K. Thailand Injection Painting Honda Civic Front Protector Rear Protector U.K. Injection Painting Honda Accord Rear Bumper USA Canada Europe Injection Painting 37

38 Examples-Oversea Automaker Models Photo Parts Name Market OEM OES Process Nissan Frontier Radiator Grille Japan Injection Plating Painting Nissan X-Trail Radiator Grille Japan Injection Plating Nissan Tiida Instrument Panel Pad China Injection Foaming 38

Infiniti(Nissan) G35(Skyline) Splash Guard Japan USA Injection

39 Examples-Oversea Automaker Models Photo Parts Name Market OEM OES Process Nissan Bluebird Instrument Panel Pad China Injection Foaming Infiniti(Nissan) G35(Skyline) Splash Guard Japan USA Injection Painting Infiniti(Nissan) M35(Fuga) Splash Guard Japan USA Injection Painting 39

Parts ASEAN Japan Injection Plating Painting Ford

Australia Injection Plating Painting Ford Focus

40 Examples-Oversea Automaker Models Photo Parts Name Market OEM OES Process Mazda Tribute Garnish Aero Parts ASEAN Japan Injection Plating Painting Ford Escape Radiator Grille Garnish Aero Parts ASEAN Australia Injection Plating Painting Ford Focus Radiator Grille Garnish South Africa Philippines Injection Plating Painting 40

Japan USA Injection Painting Nissan Cube

41 Examples-Oversea Automaker Models Photo Parts Name Market OEM OES Process Chrysler Town & Country Radiator Grille USA Injection Plating Painting Nissan Skyline Spoiler Japan USA Injection Painting Nissan Cube Splash Guard Rear Protector Japan USA Injection Painting 41

42 Our Product Photo 42

43 Exterior Parts 43

44 Interior Parts 44

45 Thank You from Sam Lin At TYG ext

型號 SLK-1500 SLK-2000 SLK-3000 SLK-4000 最大輸入功率 1750W 2340W 3510W 4700W 最大輸入電壓 500VDC 500VDC 500VDC 500VDC

Input data 型號 SLK-1500 SLK-2000 SLK-3000 SLK-4000 設備外觀圖最大輸入功率 1750W 2340W 3510W 4700W 最大輸入電壓 500VDC 500VDC 500VDC 500VDC 最佳輸入電壓 (DC) 360V~400V 最大功率點追蹤範圍 150V to 500V ±5% 最低起動電壓 100V ±5% 工作電壓範圍 100±5%