TOOLS REQUIRED - 7/16" SOCKET - 7/8" WRENCH - 7/16" WRENCH - 9/16" SOCKET - 9/16" WRENCH - 3/4" SOCKET - 3/4" WRENCH - TORQUE WRENCH

Transcription

1 FLOE CANOPY ASSEMBLY INSTRUCTIONS FOR ALL LIFTS KIT P/N , , , , , , , , , , , , , , , , , , , , , , , , , , , TOOLS REQUIRED - 7/16" SOCKET - 7/8" WRENCH - 7/16" WRENCH - 9/16" SOCKET - 9/16" WRENCH - 3/4" SOCKET - 3/4" WRENCH - TORQUE WRENCH INSTRUCTION P/N ISSUED: 10/25/2017 SHEET 1 OF 16 c Floe International, Inc State Hwy. 65 McGregor, MN All rights reserved

2 8, 9 FT CANOPY ASSEMBLIES' PARTS LIST P/N , , , ITEM # X , Rail, Cntr -72" 22, Tube, Vinyl-2" 9, Canopy Hoop 8' , 36"Main Rail (A) , 36"Main Rail (B) AND 9 CANOPY RAILS PARTS LISTS 9 X 20 9 X , Rail, Cntr -72" 22, Tube, Vinyl-2" 9, Canopy Hoop 9' , 36"Main Rail (A) , 36"Main Rail (B) EXPLODED VIEW ON SHEET 3 24, Tube, Vinyl-2" 10, Canopy Hoop 9' , 60"Main Rail (A) , 60"Main Rail (B) X , Tube, Vinyl-2" 11, Canopy Hoop 9' , 84"Main Rail (A) , 84"Main Rail (B) SHEET 2 OF 16

3 8, 9 FT CANOPY ASSEMBLIES' PARTS P/N , , , SHEET 3 OF 16

4 10 FT CANOPY ASSEMBLIES' PARTS LIST P/N , , , , , , , ITEM # X N/A 10 X X X X X N/A N/A N/A N/A N/A N/A 6 N/A N/A , 132 3/8" Adj. Cntr Rail , Tube, Vinyl-2" 5, Canopy Hoop N/A 15 N/A , 144" Main Rail , 144" Main Rail , Tube, Vinyl-2" 6, Canopy Hoop , MAIN RAIL-5' (A) , MAIN RAIL-5' (B) , 108" Main Rail (A) 1, 108" Main Rail (B) 1, Rail, Cntr -72" 22, Tube, Vinyl-2" 9, Canopy Hoop , 36" Main Rail (A) , 36" Main Rail (B) , Tube, Vinyl-2" 10, Canopy Hoop , 60" Main Rail (A) , 60" Main Rail (B) , Tube, Vinyl-2" 11, Canopy Hoop , 84" Main Rail (A) , 84" Main Rail (B) , Tube, Vinyl-2" 12, Canopy Hoop , 108" Main Rail (A) 1, 108" Main Rail (B) 18 N/A N/A N/A N/A N/A N/A 19 N/A N/A N/A N/A N/A N/A 20 N/A N/A N/A N/A N/A CANOPY RAILS PARTS LISTS 10 X , Tube, Vinyl-2" 13, Canopy Hoop , 60" Main Rail (A) , 60" Main Rail (B) X , Tube, Vinyl-2" 14, Canopy Hoop , 84" Main Rail (A) , 84" Main Rail (B) EXPLODED VIEW ON SHEET 6 SHEET 4 OF 16

5 10.5 FT PONTOON CANOPY ASSEMBLIES' PARTS LIST P/N , , , , ITEM # X 24 Pontoon X 26 Pontoon N/A N/A PONTOON CANOPY RAILS PARTS LISTS 10.5 X 28 Pontoon X 30 Pontoon X 32 Pontoon , Rail, Cntr - 96" , Tube, Vinyl-2" 28, Tube, Vinyl-2" 30, Tube, Vinyl-2" 32, Tube, Vinyl-2" 34, Tube, Vinyl-2" , Canopy Hoop 12, Canopy Hoop 13, Canopy Hoop 14, Canopy Hoop 15, Canopy Hoop , 84" Main Rail (A) , 108" Main Rail (A) 1, 60" Main Rail (A) , 84" Main Rail (A) , 84" Main Rail (A) , 84" Main Rail (B) , 108" Main Rail (B) 1, 60" Main Rail (B) , 84" Main Rail (B) , 84" Main Rail (B) N/A N/A 19 N/A N/A 20 N/A EXPLODED VIEW ON SHEET 6 SHEET 5 OF 16

6 10 FT CANOPY ASSEMBLIES' PARTS P/N , , , , , , FT PONTOON CANOPY ASSEMBLIES' PARTS LIST P/N , , , , SHEET 6 OF 16

7 10.5 FT CANOPY ASSEMBLIES' PARTS LIST P/N , , , , ITEM # X , Rail, Cntr (96") 5 N/A , Tube, Vinyl-2" 1, 108"Main Rail (A) 1, 108"Main Rail (B) 16 N/A 17 N/A , Canopy Hoop, 10.5 X , Tube, Vinyl-2" 1, 60"Main Rail (A) , 60"Main Rail (B) , Canopy Hoop, 10.5 CANOPY RAILS PARTS LISTS 10.5 X , Tube, Vinyl-2" 1, 84"Main Rail (A) , 84"Main Rail (B) , Canopy Hoop, EXPLODED VIEW ON SHEET 8 SHEET 7 OF X , Tube, Vinyl-2" 1, 108"Main Rail (A) 1, 108"Main Rail (B) 15, Canopy Hoop, X , Tube, Vinyl-2" 1, 108"Main Rail (A) 1, 108"Main Rail (B) 1, 96"Main+splc(A) , 96"Main+splc(B) , Canopy Hoop,

8 10.5, 11.5 FT CANOPY ASSEMBLIES P/N , , , , , , , SHEET 8 OF 16

9 11.5 FT CANOPY ASSEMBLIES' PARTS LIST P/N , , , , , ITEM # X , Rail, Cntr - 96" 5 N/A , Tube, Vinyl-2" 1, 108"Main Rail (A) 1, 108"Main Rail (B) 16 N/A 17 N/A , Canopy Hoop X , Tube, Vinyl-2" 1, 60"Main Rail (A) , 60"Main Rail (B) , Canopy Hoop CANOPY RAILS PARTS LISTS 11.5 X , Tube, Vinyl-2" 1, 84"Main Rail (A) , 84"Main Rail (B) , Canopy Hoop X , Tube, Vinyl-2" 1, 108"Main Rail (A) 1, 108"Main Rail (B) 15, Canopy Hoop X , Tube, Vinyl-2" 1, 108"Main Rail (A) 1, 108"Main Rail (B) 1, 96"Main+splc(A) , 96"Main+splc(B) , Canopy Hoop X , 132"Adj. Cntr Rail , Tube, Vinyl-2" 1, 108"Main Rail (A) 1, 108"Main Rail (B) 1, 120"Main+splc(A) , 120"Main+splc(B) , Canopy Hoop EXPLODED VIEW ON SHEET 8 SHEET 9 OF 16

10 STEP 1 (SHOWN IN FIG. 1A - 1C) - INSTALL CANOPY LEG INSERTS - INSTALL ANGLES INSERT A CANOPY LEG IN EACH OF THE CORNER POSTS, ATTACH USING A 1/2 C 1-1/4" BOLT,FLAT WASHER AND NYLOCK NUT AS SHOWN IN FIG, 1B B A IMPORTANT! CANOPY LEG MUST BE INSERTED A MINIMUM OF 6" FIG. 1A DETAIL A FIG. 1B 1/2" SAE FLAT WASHER LIFT CORNER POST CANOPY INSERT 2-1/2 X 2" ANGLE 1/2 X 1-1/4" BOLT FOR LARGER LIFTS WITH THIS STYLE ANGLE, ATTACH TO LEG WITH 1/2 X 1 1/2" BOLTS DETAIL B FIG. 1C 1/2" NYLOCK NUT TORQUE TO 60 FT/LBS TOP VIEW OF CANOPY LEG MAKE SURE ANGLE IS AGAINST TOP OF LEG AND THE OVERHANG IS TO THE INSIDE OF LIFT SHEET 10 OF 16

11 STEP 2 (SHOWN IN FIG. 2A - 2B) - LAY OUT RAILS USING THE CHARTS ON SHEETS ASSEMBLE RAILS THE CHARTS SHOW ALL PARTS POSSIBLE. SOME SIZES DO NOT HAVE ALL THE PARTS SHOWN IN THE DIAGRAM. N/A ON THE PARTS LISTS INDICATES PARTS NOT USED ON THAT SIZE OF CANOPY. SLIDE 1/2 X 1-1/4" BOLT AND 1/2" ALUM. NUT INTO NUT TRACK BEFORE SLIDING RAILS TOGETHER, ONCE TOGETHER, TIGHTEN BOLT THROUGH HOLE IN RAIL, TORQUE TO 25 FT/LBS FIG. 2A INSTALL END CAPS TO ENDS OF RAILS BY SLIDING HOLE OVER BOLT THEN OVER RAIL SLIDE 1/2 X 1 1/4" (1/2 X 1 1/2" FOR LARGE LIFTS) BOLT WITH RAIL WASHER INTO THE LOWER TRACK ON RAILS FOR MOUNTING TO LIFT C INSTALL VINYL TUBES TO BOLTS DETAIL C FIG. 2B SHEET 11 OF 16

12 STEP 3 (FOR CANOPIES 26FT AND LONGER) - INSTALL CANOPY SUPPORT BRACKET ASSEMBLIES AS DIRRECTED IN SEPERATE CANOPY SUPPORT INSTRUCTIONS INCLUDED. D FIG. 3A SUGGESTED OVERHANG; STANDARD BOATS - 3 1/2' TO 5' LONGER PONTOONS - 4' TO 8' SEEM IN RAILS DETAIL D FIG. 3B EXAMPLE; LOCATION OF BOLTS WILL VARY DEPENDING ON OVERHANG AND SIZE SHEET 12 OF 16 FIG. 3C

13 STEP 4 (SHOWN IN FIG. 4A - 4D) - ATTACH RAILS TO LIFT THE MAIN RAILS MUST BE POSITIONED SO THE ADJUSTING SCREW IS ON THE INSIDE OF THE LIFT AND OVER THE BACK OF THE BOAT DETAIL E FIG. 4B PUSH UP G H E FIG. 4A SUGGESTED OVERHANG; STANDARD BOATS - 3 1/2' TO 5' LONGER PONTOONS - 4' TO 8' SLIDE THE 1/2 X 1 1/4" BOLTS AND RAIL WASHERS THAT WERE INSTALLED IN STEP 2 TO THEIR APPROXIMATE LOCATION. SET RAIL IN PLACE WITH BOLTS THROUGH HOLES IN ANGLES (NOTE: LARGE LIFTS USE 1/2 X 1 1/2" BOLTS) FASTEN USING 1/2" NYLOCK NUT ADJUST TO DESIRED LOCATION TORQUE NUT TO 60 FT/LBS DETAIL G FIG. 4C SHEET 13 OF 16 DETAIL H FIG. 4D

14 STEP 5 (SHOWN IN FIG. 5) - INSTALL CANOPY HOOPS SLIDE CANOPY END HOOP OVER THE FIRST SET OF STUDS ON THE MAIN RAIL SLIDE CANOPY END HOOP OVER FINAL SET OF STUDS SLIDE REGULAR HOOPS OVER THE STUDS STUDS WITH VINYL TUBES FIG. 5 SHEET 14 OF 16

15 STEP 6 (SHOWN IN FIG. 6A - 6D) - INSTALL CENTER RAILS ATTACH CENTER RAIL TO TOP OF FIRST HOOP WITH 1/4 X 1 3/4" CARRIAGE BOLTS I CENTER RAIL VINYL CAP 1/4" NUT J DETAIL I FIG 6B K ATTACH CENTER RAILS TO HOOPS WITH 1/4 X 1 1/2" CARRIAGE BOLTS FIG. 6A USE 1/4 X 1" CARRIAGE BOLT TO ATTACH CENTER RAILS AND SPLICE TOGETHER CANOPY ADJUSTMENT AND CENTER RAIL ADJUSTMENT ON SAME END 4" CENTER RAIL SPLICE 1/4 X 1" CARRIAGE BOLT DETAIL J FIG. 6C 1/4" NUT CENTER RAIL ADJUSTMENT CHANNEL 1/4 X 1/1/2" CARRIAGE BOLT 1/4 X 1 3/4" CARRIAGE BOLT USE ADJUSTING KNOB ON BOLT FOR ADJUSTMENT CHANNEL VINYL CAP SHEET 15 OF 16 DETAIL K FIG. 6D

16 STEP 7 (SHOWN IN FIG. 7A, 7B) - INSTALL CANOPY 1. UNROLL THE CANOPY FABRIC OVER THE HOOPS. MAKE SURE THE FABRIC IS STRAIGHT ON THE FRAME WITH EQUAL AMOUNTS OF OVERHANG ON EACH SIDE. THE FABRIC IS ATTACHED TO THE FRAME BY PULLING THE ELASTIC STRAPS UNDER THE MAIN RAILS AND ATTACHING THE PLASTIC CLIP TO THE MAIN RAIL. THE ELASTIC STRAP TENSION CAN BE ADJUSTED BY INCREASING OR DECREASING THE AMOUNT OF STRAPPING GOING THROUGH THE SLOTS ON THE CLIPS. 2. ATTACH THE FABRIC TO THE END HOOPS BY WRAPPING THE VELCRO AROUND THE END HOOP. PULL THE FABRIC TIGHT AND ALIGN THE FABRIC SEEM TO THE END HOOP WHEN ATTACHING FOR THE BEST APPEARANCE. 3. SEE THE BOAT LIFT OWNERS MANUAL FOR PROPER USE OF THE CANOPY RAIL ADJUSTMENT SYSTEM AND FOR FABRIC CARE AND CLEANING INSTRUCTIONS. SHEET 16 OF 16