MECHANICAL JACKS. mechanical

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1 124 MHNIL JKS

2 MHNIL JKS Introduction Multiple-toothed pawls provide greater contact with rack bar Double-lever sockets for changing handle angle Plated Springs Resist orrosion djustable Spring Links Replaceable Trunnion earings Ratchet Jack Shown Ductile iron housing for maximum strength SIMPLX MHNIL JKS PRODUT LIN OVRVIW Reversing Lever The Industry Standard With over a century of experience in designing and manufacturing jacks, Simplex is the undisputed market leader that has set the standard for high quality and reliability in the jack industry. The Widest Selection Only Simplex can offer a full range of Ratchet Jacks, Screw Jacks, Superjacks, Push/Pull Jacks and Mine Roof Supports to fit a broad range of applications and use. Unsurpassed Quality Simplex Jacks have proven to withstand the toughest application and use in today s market. ach Jack component is carefully inspected and assembled by highly skilled assemblers and tested to meet or exceed NSI 30.1 Safety Standards. Value and Service Simplex stands behind every jack we sell with a NO SMLL PRINT WRRNTY supported by our global network of Industrial Distributors and uthorized Service enters. 125

3 MHNIL JKS Proper Size Selection Methods Of Mechanical Force Ratchet Jacks Screw Jacks Ratcheting mechanism used to create leverage for movement. Mechanical advantage is gained by using a specialized cme threaded screw. Points To Review When Selecting Mechanical Jack Determine the Proper Jack for your pplication Ratchet jacks are designed for lifting and positioning up to 15 tons. For higher tonnage applications, you should consider using our Superjacks for lifting and sustaining up to 50 tons. For all sustaining load applications, consider the screw jack as a suitable solution up to 24 tons. Handle ffort Reference each table within this section to determine the amount of handle effort required for an application. ach model number specifies the amount of force required per ton. lso consult your local codes, safety standards or contracts that may specify maximum allowable handle effort per user. Proper jack sizing is required to maintain reasonable handle effort. Lift and of Jack The available clearance under the load often determines which jack should be used. For the greatest versatility, select a jack that has the longest available stroke, but still fits under the load. The ratchet jack toe can be used in very low clearance situations where other products are not suited. Travel Speed Ratchet jacks provide greatest travel per stroke, but accommodate lighter loads. Superjacks provide greater lifting capacity with less movement per stroke. Portability If ease of portability is a factor, consider lightweight Ratchet Jack models: RJ1022, RJ1538, or Superjack models: JJ1510, JJ2510, JJ2515, JJ3510D, JJ

4 MHNIL JKS Proper Size Selection Ratchet Jacks are ideal for mills and factory maintenance, oil fields, shipyards, farms, machinery riggers, construction contactors, mining operators, bridge and rail car repair and heavy-duty industrial maintenance. These are the most versatile, general-purpose jacks available. Rugged construction permits safe, efficient lifting, lowering, skidding, moving, sustaining and leveling with the important SIMPLX feature that provides full lift capacity on the toe or on the cap. Super Jacks are used for inspecting and renewing journal brasses, bridge, tank and structural steel erectors, presses, shipbuilding and all industries where powerful, all-position jacks are required. These jacks will hold the load indefinitely and offer heat treated, alloy steel forgings, bronze nuts, ball bearings, positive shoulder stops and high gear ratios. The ratchet mechanisms are fully enclosed to protect them from the elements. Screw Jacks are suitable for house movers, leveling, supporting, shop and factory maintenance, riggers, locomotive repairs, drillers and farm applications. Malleable housings are lighter and unbreakable. hardened, large chrome-moly ball floating cap centers the load automatically and reduces friction by 88%. The steel cap is constructed of corrugated, drop-forged steel with a self-leveling 9 degree float. Push-Pull Jacks are essential for any maintenance repair or production work in all types of shops and field applications. Loadbinder Jacks are used on the construction of bridges and concrete and steel engineering projects. Gravity type pawl is used on boats and barges. Trench races Roof Supports are designed for putting up cross timbers and steel beams, aligning steel mine cars, a temporary prop in connection with loading equipment, pulling up and removing slack in power cables and pulling and pushing conveyor lines and controlling the tail piece. 127

5 MHNIL JKS RJ Series - Ratchet Jacks THINK SFTY Please refer to pages 45 for a complete list of OMPLINT Our Jack design specifications meet or exceed NSI /SM 30.1 Safety Standards. RRYING HNDL arrying handles make the positioning and transporting of the 10, 15 and 20 ton ratchet jacks simple. s: RJ84, RJ85, RJ1017 RJ86 apacity Range... Stroke Range... Maximum Toe Range Tons In In. Multiple-tooth pawls for strength safety. Large base ensures a firm foundation. Drop-forged, alloy steel, heat-treated components. Plated springs to resist corrosion. Double-lever sockets for jacking in close quarters. The RJ1538 pole jack is designed for pole pulling applications. hain and I-eam are ordered separately. RJ1022 RJ22 RJ1538 Pole Jack RJ24 RJ2029 I1538 I-eam ase Jack Housing Material Support apacity H1538 lloy hain Lifting apacity Handle ffort per Ton Its large lifting and holding capacity and heavy-duty housing, makes the RJ Series Jacks universal tools on any jobsite. RJ84 32 RJ RJ86 32 RJ Steel RJ22 RJ24 RJ2029 RJ1022 RJ luminum

6 Multiple-toothed pawls provides greater contact with rack bar. MHNIL JKS RJ Series - Ratchet Jacks Double-lever sockets for changing handle angle. Plated springs resist corrosion. Replaceable trunnion bearings. djustable spring links. Reversing lever. ROMMNDD LVR RS Please refer to page 146 for additional details. Ductile iron housing for maximum strength. Ratchet Jack RJ84 Lever ar SL36 RJ85 SL36 RJ86 SL36 J I RJ1017 RJ22 RJ24 RJ2029 RJ1022 SL60 SL60 SL70 SL70 SL60 RJ1538 SL70 H D G F D F G H I J Minimum Maximum Stroke Toe Minimum Dimensions Toe Maximum ase Length ase Width Toe Length ap Length ap Width RJ RJ RJ RJ RJ RJ RJ RJ RJ

7 MHNIL JKS R Series - Reel Jacks THINK SFTY Please refer to pages 45 for a complete list of OMPLINT Our Jack design specifications meet or exceed NSI /SM 30.1 Safety Standards. RRYING HNDLS onvenient center mounted carrying handle makes this jack easy to position and move. LMINTD S Treated laminated hardwood base provides solid support along with durability. R321 Reel Jacks The large wooden bases and low handle efforts on these Reel Jacks enhance safety and reduce operator fatigue. apacity Range Tons Stroke Range In. Minimum Range In. Double-lever sockets for jacking in close quarters. Multiple-tooth pawls for strength safety. Drop-forged, alloy steel, heat-treated components. djustable spring links for added serviceability. Plated springs to resist corrosion. Precision machining throughout. Steel lever bars sold separately. R320 R320 apacity / Pair Side Hooks Top Hooks R321 R1029R R1029L 130 Handle ffort per Tons Stroke R1029R Dimensions Minimum Maximum Minimum

8 MHNIL JKS R Series - Reel Jacks R320 Two R321 Reel Jacks are used to support this cable spool for line feeding. ROMMNDD LVR RS Please refer to page 146 for additional details. K H Reel Jack Lever ar M N D F I J G O R320 R321 R1029R R1029L SL36 SL60 SL60 SL60 R321 R1029R R1029L K H K H M N I J J J G O M N D F I J G O Dimensions D F G H I J K M N O Maximum Minimum Maximum Length Width Length Width R R R1029R R1029L 131

9 MHNIL JKS PP Series - Push / Pull Jacks : PP610 THINK SFTY Please refer to pages 45 for a complete list of OMPLINT Our Jack design specifications meet or exceed NSI /SM 30.1 Safety Standards. ROMMNDD LVR RS Please refer to page 146 for additional details. : PP61015 Push/Pull Jack PP610 PP61015 Lever ar SL24 SL24 entered apacity Tons Lbs. Screw In. Used for pushing, pulling, holding and more. Ideal for weld shops. nd nuts are designed to permit the use of chains with eye hooks. Suitable for adjusting forms, dampers, fixtures and flues. Incorporates M 2G lass, right and left hand. Simplex PP610 is used to separate these I-eams for proper bridge repair operation and maintenance. I J H F D G Dimensions D F G H I J Minimum Maximum Minimum Maximum Length Length Length Length Length Length PP PP entered apacity Hook/Toe Offset Load apacity Travel Handle ffort per ton Screw PP PP

10 MHNIL JKS JJ Series - Super Jacks THINK SFTY Please refer to pages 45 for a complete list of OMPLINT Our Jack design specifications meet or exceed NSI /SM 30.1 Safety Standards. RVRSL RTHT Raise or lower the load precisely with the reversal ratchet socket with quick spin handle. ROMMNDD LVR RS Please refer to page 146 for additional details. s: JJ2515, JJ2510 Super Jack Lever ar apacity Range Tons Stroke Range In. JJ2510 JJ3510D JJ5010 SL36 SL36 SL56 Minimum In. JJ1510 SL36 Ratcheting screw jack design. Holds the load indefinitely, and will not creep down. JJ2510 JJ2515 JJ3510D JJ5010 SL36 SL36 SL36 SL56 Positive shoulder stop for safety. vailable with aluminum or ductile iron housing. F all bearings for smooth operation and low handle effort. D Jack Housing Material apacity Dimensions D F Minimum Maximum Stroke ase Socket ap Handle ffort Per Ton JJ JJ3510D Steel JJ JJ JJ JJ2515 luminum JJ3510D JJ

11 MHNIL JKS SJ Series - Screw Jacks THINK SFTY Please refer to pages 45 for a complete list of OMPLINT Our Jack design specifications meet or exceed NSI /SM 30.1 Safety Standards. ROMMNDD LVR RS Please refer to page 146 for additional details. * Lever ars Sold Separately Screw Jack Lever ar SJ156 SL24 Mechanical Screw Jack Family Shown SJ158 SJ1512 SL24 SL24 SJ208 SL35 apacity Range Tons Stroke Range In. Minimum In. Ductile and malleable bodies for added strength. Positive welded stop for safety. Supports loads indefinitely, and will not creep down. SJ2010 SJ2012 SJ258 SJ2512 SJ2518 D SL35 SL35 SL42 SL42 SL42 < +/- 9 tilt saddle arry handle for ease of transport. Four holes for easy positioning of lever bar. 9 tilt saddle assists in centering load point. Sustaining apacity D losed Stroke Dimensions ase ap Handle ffort Per Ton SJ SJ SJ SJ SJ SJ SJ SJ SJ

12 MHNIL JKS S Series - Screw ap ssemblies THINK SFTY Please refer to pages 45 for a complete list of ROMMNDD LVR RS Please refer to page 146 for additional details. * Lever ars Sold Separately Screw ap Lever ar S156 SL24 S158 SL24 The shoulder nut is placed into piping, fixtures or other fixed forms supplied by the user. S1512 S208 SL24 SL35 S2010 SL35 SN15 S156 Shown S2012 S258 SL35 SL42 S2512 SL42 Sustaining apacity Tons S2518 SL42 Thread Pitch Range in. Range Lbs. Holds the load indefinitely without creep down. The shoulder nut is placed into piping or other fixed form, and the screw cap assembly is threaded through it. D D F S156 Sustaining apacity Dimensions D F Modified cme Thread - Pitch (Thread) Width Width S S S S S S S S Shoulder Nuts SN SN SN

13 MHNIL JKS 44 Series - Tank Jacks OMPLINT Our Jack design specifications meet or exceed NSI /SM 30.1 Safety Standards. Order Number ase Dia. "" ase Min. Max Tank Jack Family Shown apacity Tons Stroke... 2 In. Minimum In. Supports and levels verticle, bottom, or side opening filter and storage tanks. Rated capacity for all models is 15,000 lbs. Screw operation provides infinite adjustment for exact tank leveling and gravity flow. H D D H Use the installation data charts, with accompanying drawings, to determine the size and number of jacks your application will require. Tank Dia. (ft-in) Pipe Dia. D H For Side Pipe onnections Quantity Required Tank Dia. (ft-in) Pipe Dia. D H Quantity Required Under 12 Ft. Over 12 Ft. Under 12 Ft. Over 12 Ft. For ottom Pipe onnections

14 MHNIL JKS SR Series - Loadbinder Jack THINK SFTY Please refer to pages 45 for a complete list of OMPLINT Our Jack design specifications meet or exceed NSI /SM 30.1 Safety Standards. The Loadbinder Jack was used to secure a tractor for transporting. The heavy duty construction makes this jack useful for many applications. SR20 SR30 Shown apacity Tons Travel Range In. arrel Range In Lbs. 20 ton capacity models are used for connecting river barges, pulling forms and steel plates. Ideal for bridge construction and steel engineering projects. quipped with spring activated pawl and 26 in. integrated handle. an be used in push or pull applications. Left Side View I Right Side View G F D H Travel Length Screw Dimensions D F G H I ye to ye arrel Radius Length Minimum Maximum Left / Right Screw Length Left / Right Screw ye Thickness Ratchet Socket Length Inner Left / Right Screw ye Pipe arrel Outside SR SR SR SR

15 MHNIL JKS PJ Series - Planer Jacks THINK SFTY Please refer to pages 45 for a complete list of OMPLINT Our Jack design specifications meet or exceed NSI /SM 30.1 Safety Standards. The notched base and swivel socket cap makes the versatile Planer Jack the perfect choice for repair maintenance. s: PJ1P, PJ2P PJ4P Sustaining apacity Operable Rise Tons Lbs. 1-4 In. Side locking screw keeps the jack extended and prevents lowering due to vibration. Screw operation provides countless adjustments for exact leveling. Ideal jack for leveling plane beds, millers and machinery. all and socket cap swivels to center load forces. Notched base fastens easily to machine beds. D notched for fastening F < 25 saddle tilt PJ1P Sustaining apacity Operable Rise 2 1 Dimensions D F Minimum Maximum cross Flats ap cross Points Hex cross Flats PJ2P PJ3P PJ4P

16 MHNIL JKS S Series - Spreader Jack THINK SFTY Please refer to pages 45 for a complete list of OMPLINT Our Jack design specifications meet or exceed NSI /SM 30.1 Safety Standards. LOD P Steel serrated load cap prevents the load from possible slippage. : S3 Sustaining apacity... 3 Tons Operable Rise... 1 In Lbs. Perfect for close quarters and tight spaces. Supports 3 tons and has a 1 in. stroke for adjustments. losed height of 3 in. Serrated cap rotates and prevents load slippage. F D The S3, with its low profile and small footprint was the perfect solution to level the bed of this milling machine. 1.5 The spreader jack can easily be extended by fitting a 1 in. diameter pipe in the cap well and a.5 in. diameter pipe in the housing well. Sustaining apacity Operable Rise D F Minimum Maximum Dimensions S ase Well ap Width ap 139

17 MHNIL JKS RS Series - Roof Support THINK SFTY Please refer to pages 45 for a complete list of RRYING HNDL Integrated welded handle for ease of transport and positioning. s: 09618, RS139S78114 Stroke In. Minimum In. Maximum In. The 9225 family is a ratcheting style roof support rated at 4 tons sustaining capacity. The 139 family is a screw extension type roof support rated at 5 tons sustaining capacity. luminum alloy housing and base makes this unit lightweight and portable (9225 Family). Holds the load indefinitely without creep down. Type Head For all standard work. Dimension between flanges: 8.13 S Type Head 36 square inches in support area. Head Styles F Type Head For use with electrical wiring. Dimension between flanges: This RS Series Roof Support was used to support a horizontal I- eam while weld work was being done on the verticle I-eam

18 MHNIL JKS RS Series - Roof Support S Style Head D F Style Head ase D Order Number Stroke Dimensions D Minimum Maximum ase Head Length Head Width omplete Unit Ratchet Lever Series Family F S F S F S F S F S F S omplete Unit Screw xtension Series Family F S F S F S RS139S F S RS139S

19 MHNIL JKS RS Series - Roof Support ase Head ssembly THINK SFTY Please refer to pages 45 for a complete list of OMPLINT Our Jack design specifications meet or exceed NSI /SM 30.1 Safety Standards. ase ssembly Head St y les Head ssembly Stroke... Sustaining apacity... Maximum xtended In Tons In. S Type Head 36 square inches in support area. FS Type Head For support with wooden or rubber cap pieces. Maximum pipe length recommendations are based upon the following conditions: Fully extended assemblies loaded to maximum rated capacity. Head and base securely fixed to prevent lateral movement. round base (ordered separately) is available to fit the 2 pipe. ll models incorporate a lever nut handle. The 8 ton models are available with either FS or S style heads. The 16 ton model is available with FS style head only. The 9225, page 141, RS Series Roof Support is perfect for added safety and support for a wide range of mining applications

20 MHNIL JKS RS Series - Roof Support ase Head ssembly Optional Pipe Specifications Simplex head assemblies are designed for roof support in mines and other areas where ceiling heights vary greatly. Use your own pipe to custom build a support for nearly any application. The 8 ton MS-9 models use 2 schedule 40 pipe with a minimum yield strength of 35,000 psi. The 16 ton MS-17 model requires 2 schedule 80 pipe with a minimum yield strength of 48,000 psi / 16 ton model. FS Type Head S Type Head Dimensions Minimum Pipe Length Minimum losed MS9L-FS 20 1/2 27 MS9L-S 20 5/8 25 1/2 MS17L-FS 21 3/4 28 3/4 Order Number Domestic Head Style Sustaining apacity Stroke *Maximum Pipe Length Maximum xtended Dimension etween Flanges MS9L-FS FS MS9L-S S MS17L-FS FS ase M

21 MHNIL JKS S Series - Trench races 25 utt nd 35 utt nd THINK SFTY Please refer to pages 45 for a complete list of OMPLINT Our Jack design specifications meet or exceed NSI /SM 30.1 Safety Standards. Simplex S Series Trench races are used to shore up the walls of this trench for the repair work of underground water pipes. S12 Screw nd S18 Screw nd Screw utt nds Sold Separately djustable Range In. Pipe Size In. Lever Length in. Provides an efficient, economical protection against cave-ins and costly re-digging in construction maintenance. all socket joints tilt for added safety on angular mounting. Holes on each end facilitates mounting to wood members. K L Note: ustomer Supplied DN Nominal 1.5 in. or 2 in. pipe. I H G F Dimensions assume the use of both screw butt ends together as an assembly. J D (Screw nd) djust Range Pipe Size Dimensions D F G H I J K L Minimum Pipe Length Width Length Lever Width Lever O.D. Lever Length Lever Lever Nut Screw O.D. S S S I.D. utt nd ollar (utt nd) Screw nds to be used with utt nd 25 S12 / S S

22 MHNIL JKS S Series - Trench races Simplex Trench races provide efficient, economical protection against cave-ins and costly redigging in construction and utility maintenance. races extend by turning the lever nut handle. The ball socket joints tilt for added safety on angular mounting. Holes on each end facilitate mounting to wood members. Simplex trench braces are designed for use with standard schedule 40 pipe. Screw end models S-12, S-16 and butt end model -25 use 1 1/2 diameter pipe. S-18 and butt end -35 use 2 diameter pipe. Pipe should be cut to length based on the chart below and drawing in Fig. 1. utt nd Screw nd Schedule /2 or 2 Pipe (Fig. 1) ll Trench race s Quick Reference Timber / Trench race quivalency Tables* The following charts are based on OSH Timber/Trench race harts* which do not consider transverse loading conditions. Trench Depth (ft) 5 to 10 Horizontal Spacing (ft) up to 6 up to 8 Width of Trench (ft) up to 4 up to 6 up to 8 S12 S16 S12 S16 S12 S16 S12 S16 ross race Wales Uprights Vertical Spacing (ft) Size Soil Type - P a = 25 x H + 72 psf (2ft. Surcharge) Vertical Spacing (ft) Max. llowable Horizontal Spacing (ft) S x S x 6 up to 10 S18 S18 S x x up to 12 S18 S x x to 15 Trench Depth (ft) 5 to 10 up to 6 S12 S16 S12 S16 S x up to 8 S18 S x x Horizontal Spacing (ft) ross race Soil Type - P a = 45 x H + 72 psf (2ft. Surcharge) Vertical Spacing (ft) Wales Uprights Max. llowable Horizontal Spacing (ft) Width of Trench (ft) Vertical Size Spacing up to 4 up to 6 (ft) 3 up to 6 S-18 S x x 6 145

23 SSORIS Lever ars ccessories STL LVR RS SSORIS Description Length (lb) SL24 Round Lever ar SL35 Round Lever ar SL36 Round Lever ar SL42 Round Lever ar SL56 Round (Tapered) Lever ar SL60* hisel Point Lever ar SL70 hisel Point Lever ar I1538 I - eam ase H1538 Heavy Duty hain * Note: The SL60 lever bars can be interchangeable with the SL70 model, resulting in lower handle efforts

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