Side Mount Tanks Front Mount Tanks

Transcription

1 Side Mount Tanks Front Mount Tanks Operator s & Parts Manual R2 Printed In The USA Specifications & Design Subject To Change Without Notice!

2 Warranty Information A Message To The Owner And Operator This equipment was carefully designed and manufactured to give you dependable service. To insure efficient operation of this equipment, please read this operator s manual carefully. Check each item and acquaint yourself with the adjustments required to maintain optimum performance and operation. Remember, this equipment s performance depends on how you operate and care for it! At the end of each season, thoroughly clean and inspect your equipment. Preventive maintenance saves time and pays dividends. Your nearest Wylie Spray Center has original equipment parts which assure proper fit and best performance. Record your equipment s model and serial numbers and the date you purchased this equipment in the space below. Have this information available when you order parts or attachments. Model Number: Serial Number: Date Purchased: Limited Warranty This is a limited warranty. It covers products manufactured by WYLIE Mfg. Co. The Warrantor is WYLIE Mfg. Co., 702 E. 40th St., Lubbock, TX USA. The duration of the warranty for WYLIE manufactured equipment and products (excluding polyethylene tanks) is for one year from date of delivery to the carrier. The Warrantor warrants to the Buyer that the product(s) sold hereunder are free from defects to material and workmanship, under normal use and service, in the hands of the original buyer. If goods are defective, the defective goods will be replaced with identical goods. If identical goods are not available, the Buyer may elect to receive a refund of the purchase price for the defective goods, or the Buyer may order similar goods. The damage for defective goods shall not exceed the purchase price of the defective goods. No allowance shall be made for labor or expense or repairing goods without prior approval in writing by the Warrantor. The Buyer s remedy under this warranty does not include incidental or consequential damages. For products not manufactured by the Warrantor, the Warrantor warrants these products to the extent of the warranties of their respective manufactures. There are no warranties which extend beyond this limited warranty, including the implied warranty of merchantability. Dealers or representatives shall not make any representation in regard to particular goods except as authorized by the Warrantor through a written warranty accompanying those particular goods. Disclaimer of Warranty WYLIE Mfg. Co., and its divisions, Wylie Spray Centers, in each location, requires as a condition of sale and coverage by its LIMITED WARRANTY that all equipment sold by it be used in accordance with the instructions and specifications of the Warrantor. This requirement is in addition to the LIMITED WARRANTY. Polyethylene and fiberglass tanks These tanks are warranted for the storage and transport of water, herbicide solutions (on farm), liquid fertilizer and liquid feed. Such tanks should not be used for the storage of any bulk herbicide (undiluted). Any such use will render this warranty void. In addition, the Warrantor makes no warranty with regard to bulkhead tank fittings used in connection with tanks containing bulk herbicides and the use of any such fittings sold by the Warrantor or any WYLIE dealer in connection with tanks containing bulk herbicides is improper. Chemical Incompatibility The Warrantor does not make any recommendations or warranties regarding chemical compatibility. WYLIE shall not be liable for any damages due to chemical incompatibility, and any Buyer or user should rely solely on written information furnished by the chemical manufacturer regarding chemical compatibility. No employee of WYLIE Mfg. Co., or its representatives, agents or dealers, is authorized to vary the terms of this limited warranty.

3 Owner Registration Wylie Manufacturing Company 702 E. 40th St. Lubbock, TX Ph Side Mount Tanks / Front Mount Tanks Date of Purchase Model Numbers Type of Tank System: Check all that apply Side Tank 1 Serial No. Side Tank 2 Serial No. Side Mount Frame Serial No. Front Tank Serial No. Front Mount Frame Serial No. Wylie Invoice Number Owner s Name Address Case IH New Holland Side Mount Front Mount John Deere 400 Gal. 300 Gal. 250 Gal. 200 Gal. 300 Gal. City State Zip Phone Dealer Owner s Signature Must be returned within 10 days to validate the warranty. -- Or Register Online -- Go to:

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5 Table of Contents Table Of Contents Safety Issues Safety Decals & Placement... 4 Introduction... 5 Case IH Side Mount Inspection & Setup John Deere Side Mount Inspection & Setup Side Mount Pump and Plumbing Setup Side Mount Operation Case IH Front Mount Inspection & Setup Case IH Front Mount Pump and Plumbing Setup John Deere Front Mount Inspection & Setup John Deere Front Mount Pump and Plumbing Setup New Holland Front Mount Inspection & Setup New Holland Front Mount Pump and Plumbing Setup Other Configurations and Options Front Mount Tank Operation Maintenance Troubleshooting Guidelines Repair Parts /400 Gal. Hi-Side Side Mount Tanks -- Case IH (Syle B & C) /250 Gal. Wedge Style Side Mount Tank -- Case IH (Style B & C) /250 Gal. Wedge Style Side Mount Tank -- Case IH (Style A) /400 Gal. Hi-Side Side Mount Tanks -- John Deere /250 Gal. Wedge Style Side Mount Tank --John Deere /250 Gal. Side Mount Tank Plumbing /400 Gal. Side Mount Tank Plumbing Gal. Frame Mounted Front Mount Tank -- Case IH and John Deere Gal. Frame Mounted Front Mount Tank -- John Deere 7620/30, 7920/ Gal. Quick Attach Front Mount Tank -- Case IH (Large and Small Frame) Gal. Quick Attach Front Mount Tank -- John Deere Gal. Frame Mounted Front Mount Tank -- New Holland TS Front Mount Suction Plumbing...45 Front Mount Pump Plumbing...46 Auxiliary Bar

6 Safety Issues Safety Precautions Be alert when you see the above symbol in the manual. It warns of a hazard which might lead to injury. It means: Attention! Become alert! Your safety is Involved! Three (3) words (Danger, Warning, and Caution) are associated with this symbol. DANGER Indicates a hazardous situation, which, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations. WARNING Indicates a hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation, which, if not avoided, may result in minor or moderate injury. NOTICE Indicates information considered important, but not hazard-related (e.g., messages relating to property damage). SAFETY INSTRUCTIONS - Indicates a type of safety sign where specific safety-related instructions or procedures are described. Before Use Do not operate sprayer until this manual has been read and understood! Thoroughly read and understand all instructions before operating this sprayer. If you have questions, please contact Wylie Manufacturing, 702 E. 40th St., Lubbock, TX 79404, (888) You can also contact your nearest Wylie Spray Center. Place a Slow Moving Vehicle emblem on the rear of the unit prior to driving on open roads. Always wear safety goggles, chemical resistant apron and rubber gloves when handling chemicals. Read and understand the chemical manufacturer s safety guidelines on handling, mixing and application. During Use Do not allow anyone to ride on sprayer during operation. Falling can cause injury. Ensure the tractor has sufficient weights to prevent tipping when spray tank is full. Reduce speed when crossing uneven or rough terrain. Always support the sprayer on parking stands and turn off tractor engine before making adjustments or repairs. 2

7 Safety Issues After Use Inspect sprayer for wear or damage. Ensure that all fasteners and fittings are tight. Flush tank and pump with fresh water. Dispose of flush water using appropriate means. Carry out maintenance and/or lubrication procedures as outlined in this manual. Always Keep hands, feet and clothing away from moving parts. Wear protective clothing and gloves when working with the hydraulic system. Escaping hydraulic fluid under pressure can penetrate skin causing serious injury: Do Not use hands to check for leaks in hydraulic system, use cardboard or paper. Stop tractor engine and relieve pressure before connecting or disconnecting lines. Tighten all connections prior to starting engine or pressurizing line. If any fluid is injected into the skin, obtain medical treatment immediately to avoid gangrene. Operator s Instructions Securely fasten seat belt if tractor is equipped with a Roll Over Protection System (ROPS). When possible, avoid operating the tractor near ditches, embankments and holes. Reduce speed when turning, crossing slopes and on rough, slick or muddy surfaces. Be aware of where you are going at all times; especially at row ends, roads and around trees. Do not permit others to ride. Operate tractor smoothly no jerky turns, starts and stops. Hitch only to the drawbar and hitch points recommended by the tractor manufacturer. When tractor is idle, engage brakes and park lock securely. Tighten lug bolts before transporting and after the first five miles. Limit transport speed to 25 mph. 3

8 Safety Issues Safety Decals & Placement Side Mount/Front Mount Tanks Decal #V9012 (Case Front Mounts) 4

9 Introduction 400 Gal. Hi-Side Case IH Mounting 250 Gal. Wedge Style Case IH Mounting 300 Gal. Quick Attach Front Mount Case IH Mounting 300 Gal. Frame Front Mont John Deere Mounting Introduction The Wylie Side Mount and Front Mount Tank Systems are the result of years of testing and field proven experience. They are built of the finest materials and expert workmanship to provide you with years of reliable service. The side mount systems are available in gallon sizes ( gallon total capacity), with mountings for Case IH and John Deere tractors. The 300 gallon front mount tanks are available in Quick Attach or Frame Mount for Case IH and John Deere tractors (limited tractor model compatibility). A 200 gallon front frame mount is available for the New Holland TS6.120 Hi-Clearance tractor. This manual explains where and how to mount your tank system for safe and proper operation. Thoroughly read and understand the contents of this manual before operating your applicator. If you have questions or do not understand particular items, contact your nearest Wylie Spray Center or call Wylie Manufacturing at (888) Please keep this manual handy to answer questions you may have as they arise. Pay Particular Attention To All Safety Suggestions Their purpose is to assure safe operation of the sprayer and prevent injury or damage to yourself or the unit. 5

10 CIH Side Mount Setup Case IH Side Mount Inspection & Setup Case IH Side Mount Frame Bolt Patterns If your tractor is a Case IH Magnum large frame (see below for details) with front axle suspension, it may be equipped with hydraulic tubing that covers the side mount tank mounting holes for the Wylie 300/400 Hi- Side Side Mount Tanks. If so, it is strongly recommended to have the side mount tanks installed by an authorized Case IH dealer. Over the last several years Case IH tractors have been equipped with 3 basic bolt pattern styles which we designate as A, B, or C. The B and C style Case IH Magnum tractors can be further identified as: 1. Large frame Magnum tractors defined by the vents on top of the hood (utilizes C style side mount frames). Vents on Top > of Hood Side Mount Holes > < Hydraulic Tubes Figure A1 Hydraulic Tubing Covering Mount Holes on Large Frame Magnum Tractor with Front Axle Suspension (Right Side of Tractor) If the owner/operator desires to mount the Wylie side mount tanks on the above noted tractors, it is necessary to contact Wylie engineering department for full instruction details ( ). Figure A2 Large Frame Magnum with Vents on Top of Hood 2. Small frame Magnum tractors defined by the vents on the side of the hood (utilizes B style side mount frames). Vents on Side > of Hood Figure A3 Small Frame Magnum with Vents on Side of Hood Style C -- Magnum Series (Large Frame) Side mount frames bolt to the transmission case. There are three sets of holes. The side mount frame bolts to all three sets of holes. The 10 and 16 spacing distinguishes the Style C pattern from other bolt patterns. 6

11 7 CIH Side Mount Setup

12 CIH Side Mount Setup Style A -- Magnum 7000 & 8000 Series ( ) The side mount frame mounts to the formed channel frame rails. The holes are on 6¾ and 18½ centers. Only available for 200 Gal. and 250 Gal. wedge style tanks Figure A4 Magnum Series -- Left Side Bolt Pattern Style C (large frame) 10 Figure A7 Magnum 7000 & 8000 Series -- Frame with Pattern Style A Case IH Side Mount Installation Instructions 16 Bolt patterns will differ, but the basic procedure for installing the side mount tanks are very similar. Figure A5 Magnum Series -- Right Side Bolt Pattern Style C (large frame) Style B -- MX, MX Magnum & Magnum Series (Small Frame) Side mount frames bolt to the transmission case. The Style B bolt pattern have bolt centers of 13¼ and 8¼. The 13¼ spacing is used for the side mount frame plates. On some models the muffler shroud may have to be removed to access the bolt holes. Side Mount frame members are heavy. Take special care to use appropriate lifts and straps to handle the frame members. Failure to do so can cause bodily injury. Secure a lifting strap or chain around the right hand frame. (Some frame members have a sling loop to make lifting the pieces easier.) (See Fig. A8) < Lifting Chain < Sling Loop 13¼ 8¼ < Frame Member Figure A6 MX Series -- Right Side Bolt Pattern Style B (small frame) 8 Figure A8 Lifting Frame Members

13 CIH Side Mount Setup SLING LOOP Figure A9 300 AND 400 GALLON CASE IH HI-SIDE FRAME PIECES Align the holes and start the bolts in the holes. Do not fully tighten until all the frame pieces are assembled. Uniformly tighten all of the frame bolts to 400 ft-lbs of torque. Repeat the process with the left hand frame member. Lift the belly brace into position and secure with bolts. RH Frame > LH Frame > Belly Brace > < Frame Member Figure A11 Installed Belly Brace < Belly Brace Figure A10 Frame Member Loosely Bolted 9

14 CIH Side Mount Setup The tanks and tubes can be mounted separately or as an assembly, as the installer prefers. Cinch up the left hand Saddle Tube with a lift strap and lift it into position. Secure with bolts. Repeat the process on the right hand side. Fork > < Fork Slot < Stabilizing Tube < Saddle Tube Figure A14 Lifting Saddle Through Fork Slots (300/400 Gal. Tank) < 400 Gal. Tank < Saddle Mount < Saddle Tube Figure A12 Installed Saddle Tube (300/400 Gal. Hi-Side ) Figure A15 Installed Saddle (300/400 Gal. Tank) Mount the wedge style saddles on the saddle tube with the angled side of the saddle toward the front of the tractor. Saddle Tube > < Angled Side Saddle Tube > Figure A13 Installed Saddle Tube (200/250 Gal. Wedge Style Tank) The 300/400 Gal. saddles are equipped with fork slots. Lift the tank and saddle into position and secure with bolts. Figure A16 Installed Saddle (200/250 Gal. Wedge Style Tank) 10

15 JD Side Mount Setup John Deere Side Mount Inspection & Setup John Deere 7000 and 8000 series tractors can be fitted with the Wylie Side Mount Tanks. The 7000 series tractors can carry the 200 or 250 gallon wedge style tanks. The 8000 series tractors can carry all sizes of side mount tanks, from gallon tanks. John Deere Side Mount Installation Instructions Bolt patterns will differ, but the basic procedure for installing the side mount tanks are very similar. Side Mount frame members are heavy. Take special care to use appropriate lifts and straps to handle the frame members. Failure to do so can cause bodily injury. Figure A17 John Deere 8000 Series Tractor with 400 Gal. Side Mount Tanks Note: When mounting 300/400 Hi-Side Tanks on John Deere Powershift tractors, spacers are required between the tractor frame and the side mount frames. Two stud bolts (without heads) are provided to assist in hanging the spacers. Use the stud bolts to hold the spacers while orienting the side mount frames. Once the frame is positioned and bolted, replace the studs with regular bolts. W /400 JD8XXX(R) - IVT Transmission W /400 JD8XXX(R) - PS Transmission Figure A AND 400 GALLON JOHN DEERE HI-SIDE FRAME PIECES 11

16 JD Side Mount Setup Secure a lifting strap or chain around the left hand frame. (Some frame members have a sling loop to make lifting the pieces easier.) Note: The 200/250 Wedge Style Tanks on John Deere IVT Transmission tractors require spacers between the tractor frame and the side mount frames. Saddle Tube > Align the holes and start the bolts in the holes. Do not fully tighten until all the frame pieces are assembled. Repeat the process with the right hand frame member. Lift the belly brace into position and secure with bolts. < Frame Member < Frame Member Figure A21 Saddle Tube on 400 Gal. Side Mount Wedge Style Tank Saddle > < Belly Brace Saddle Tube > Figure A Gal. Side Mount Frame on John Deere 8000 Series Tractor Uniformly tighten all of the frame bolts to 400 ft-lbs of torque. The tanks and tubes can be mounted separately or as an assembly, as the installer prefers. < Frame Member < Frame Member Figure A22 Saddle Tube on 250 Gal. Side Mount The 300/400 Gal. saddles are equipped with fork slots. Lift the tank and saddle into position and secure with bolts. Belly Brace > Figure A Gal. Side Mount Frame Member on John Deere Tractor Fork > < Fork Slot < Stabilizing Tube Cinch up a lift strap around the left hand Saddle Tube and lift it into position. Secure with bolts. Repeat the process on the right hand side. 12 Figure A23 Lifting Saddle Through Fork Slots (300/400 Gal. Tank)

17 Side Mount Plumbing < 400 Gal. Tank < Saddle Mount < Angled Side < Saddle Tube Figure A24 Installed Saddle (300/400 Gal. Tank) When mounting the tank saddles for the 200/250 gallon tanks, place the tank saddles at the end of the saddle tube for maximum visibility. Make sure that the angle is toward the front of the tractor. Figure A25 Installed Saddle & Tank (200/250 Gal. Tank) Side Mount Pump and Plumbing Setup Pump Placement Hydraulic drive pumps such as the Ace 204 or Ace 206 pumps can be mounted in a variety of locations. An important general guideline is that the pump should be on a level near or below the bottom of the tanks in order to maintain a flooded suction. Discharge to Implement > Saddle Tube > Discharge at Top > < Discharge to Agitators < Suction From Tanks The pump should be mounted so that the discharge port of the pump is at the top of the mounted position to allow air to rise out of the pump. < Ace Pump Figure A27 Side Mount Pump Mounted in Place of Drawbar (3 Point Implement) Discharge to > Agitators Discharge at Top > Ace Pump > < Suction From Tanks Discharge to Implement > Figure A26 Side Mount Pump Mounted on Implement Tongue Plumbing Guidelines The side mount tanks can be plumbed in a variety of ways. The frames are equipped with brackets to manage the routing of hoses and anchoring of ball valves. The tanks should be plumbed together with equal hose lengths so that the fluid level will fill or empty uniformly between the tanks. The hoses from the Tee to the tanks should be the same length even if the Tee is on one side of the tractor. A line strainer is included in the plumbing kit. The line strainer should be plumbed between the tank tee and the pump. Below are several pictures to illustrate various plumbing options. 13

18 Side Mount Plumbing < Agitator Valve < Ball Valve < Suction Hose < Fill Valve Figure A28 Tank Plumbing Figure A31 Fill Valve (200/250 Gal. Tanks) < Hose to Right Tank < Hose to Left Tank < Fill Valve < Hose to Right Tank < To Strainer and Pump Figure A32 Tank Plumbing (300/400 Gal. Tanks) < Hose to Left Tank Figure A29 Fill Valve (300/400 Gal. Tanks) Hose to Pump > Hose to > Right Tank Belly Brace > < Hose to Left Tank Figure A33 Hose Junction at Belly Brace (200/250 Gal. Tanks) Fill Valve > < Pump Mounted On Saddle Tube < Return Line to Agitators < Ball Valve & Coupler Hose to Tanks > Ball Valve and Coupler > Figure A30 Fill Valve (200/250 Gal. Tanks) 14 Figure A34 Hoses to Pump Mounted on Implement

19 Side Mount Operation Add several gallons of water to the tanks to check for leaks before adding any chemicals. Open the valves and allow water to flow to the pump. Check for any leaks. Leaks on the suction side of the pump will cause the pump to cavitate. Tighten any fittings as needed to stop leaks. Side Mount Tank Operation Open agitator valves on both tanks to maintain chemical suspension. Always wear protective clothing, i.e. apron, face shield, gloves and respirator, when handling any chemicals. Failure to do so will risk chemical exposure to your body resulting in sickness, injury or possibly death. Open Agitator > Valve Open Tank Valve > The 200, 250 and 300 Gal. tanks can be filled with water based (8.3 lb/gal) or fertilizer (11.5 lb/gal.) solutions. The 400 Gal. tanks should only be filled with water based (8.3 lb/gal) chemicals. Attach the fill hose from the nurse trailer to the fill valve. Open the valves below the tanks. Start the nurse trailer pump, then open the fill hose valve. When the tanks are full, close the fill hose valve, then turn the nurse trailer pump Off. Close the fill valve before disconnecting the quick coupler. Figure B2 Open Agitator Valves The 300/400 Gal. frames are angled to facilitate changing of the air filters on the John Deere tractors. John Deere Air Filter > Open Fill Valve > < Quick Coupler Open Fill > Hose Valve Figure B3 Changing John Deere Air Filters Figure B1 Filling 300/400 Side Mount Tanks 15

20 CIH Front Mount Setup Case IH Front Mount Tank Inspection and Setup Case IH Quick Attach Front Mount Installation Later model Case IH Magnum tractors can be divided into two general groups (in relation to the front mount tanks). There are the: The tractor weights must be removed to allow the Quick Attach frame to be mounted. 1. Large frame Magnum tractors defined by the vents on top of the hood. Vents on Top > of Hood Weight Bracket > Figure C3 Case IH Magnum Tractor With Weights Removed Figure C1 Large Frame Magnum with Vents on Top of Hood 2. Small frame Magnum tractors defined by the vents on the side of the hood. Front Mount frame members are heavy. Take special care to use appropriate lifts and straps to handle the frame members. Failure to do so can cause bodily injury. Use a forklift or hoist to lift the Quick Attach frame. Vents on Side > of Hood Quick Attach Frame > Figure C2 Small Frame Magnum with Vents on Side of Hood The weight brackets are different for the Large and Small frame tractors. The installation instructions are generally the same for both versions except for some variation in the mounting hardware. Most of the pictures in this section of the manual are of the Large frame tractors. The plumbing is identical for both versions. Figure C4 Moving Front Mount Quick Attach with Forklift 16

21 CIH Front Mount Setup As the Quick Attach frame is lowered, it will rotate into place. Center the frame on the tractor weight bracket. Quick Attach Frame > < Quick Attach Frame < Weight Bracket ( Large Frame) < Bolt Pad < Side Bar Brace < Weight Bracket Figure C7 Side Brace Bar ( Large Frame) Figure C5 Positioning Quick Attach Frame on Weight Bracket Align the center hole of the Quick Attach frame with the center hole in the weight bracket. Insert the spacer and drop the 1 x9 bolt through the Quick Attach frame, spacer and weight bracket. Secure with nut and washer. Small Frame Mounting Hardware Hook the J-bolt on the weight bracket frame and insert threaded end through the Quick Attach frame. Secure with the lock nut and washer. Repeat on the other side. Weight Bracket > ( Small Frame) J-Bolt > < Quick Attach Frame < 1 x9 Bolt < Spacer Quick Attach Frame > < Weight Bracket Figure C6 Positioning Quick Attach Frame on Weight Bracket Figure C8 J-Bolt Mounting ( Small Frame) (Viewed From Below) Large Frame Mounting Hardware Insert the side brace bar through the weight bracket frame. Secure the side brace bar with the ¾ x 3 bolt in the Quick Attach frame. Slide the bolt pad over the threaded portion of the side brace bar and position in the weight bracket frame. Secure with a 1 locknut and washer. Repeat on opposite side. 17

22 CIH Front Mount Setup Set the tank in the saddle with the fillwell toward the front, and secure with the tank bands. Moderately tighten the bands. Tighten the bands fully when the tank is filled and has settled into the saddle. With the tank removed, raise the frame into position. Front Mount > Frame < Tractor Frame < Fork Lift Tractor Plate > Tighten Bands > After Filling Tank Figure C11 Lifting Front Mount Frame Into Position Bolt the front mount frame to the tractor frame in the same mounting plate that held the weight bracket. Figure C9 300 Gal. Tank in Saddle Case IH Front Frame Mount Installation Front Mount frame members are heavy. Take special care to use appropriate lifts and straps to handle the frame members. Failure to do so can cause bodily injury. Remove the weights from the tractor weight bracket and the weight bracket from the tractor. If the tractor is equipped with a tool box, it may have to be removed as well. < Fork Lift Front Mount > Frame < Tractor Frame Figure C12 Front Mount Frame Bolted To Tractor Attach the undercarriage of the front mount frame to the tractor with the supplied frame angles. The frame angles mount in the bolt holes holding a tractor plate. This plate is a weight bearing plate. Do not remove bolts from this plate on both sides of the tractor simultaneously. Remove one side, install the frame angle and secure to the front mount frame. Repeat on the other side. < Tractor Frame Lifting Strap > < Tractor Plate Frame Angle > Weight Bracket > Tool Box > Removed Front Mount > Frame Figure C10 Case IH Weight Bracket Ready for Removal 18 Figure C13 Front Mount Undercarriage Secured With Frame Angle

23 CIH Front Mount Setup Up to eight tractor weights can be added to the front mount frame. Secure the tractor weights with the large circular washer. The weights can be additionally tied together with a bolt, if desired. < Tractor Weights < ¾ x 9 Bolt Case IH Front Mount Pump and Plumbing The front mount tanks, Quick Attach or Frame Mount, usually are used in connection with an Ace 204 or 206 hydraulic pump. Pump mount brackets are provided for the front mount units. Quick Attach Pump Mounting Bolt the pump mount bracket to the left side of the Quick Attach frame. < Circular Washer Pump Mount Bracket > Figure C14 Tractor Weights on Front Mount Frame Set the tank saddle on the front mount frame and secure with 3/8 x 1½ bolts. Ace Pump > Weight Bracket > < Tank Saddle Figure C17 Ace Pump Mounting on Quick Attach Frame When mounting the pump, make sure that the discharge port is at the top of the pump to allow air to purge from the pump. Attach the suction and discharge plumbing. Figure C15 Installed Tank Saddle Set the tank in the saddle with the fillwell toward the front, and secure with the tank bands. Moderately tighten the bands. Tighten the bands fully when the tank is filled and has settled into the saddle. Hose to Agitator > Ace Pump w/discharge > at Top < Discharge to Control/Implement Tighten Bands > After Filling Tank < Suction Hose < Hydraulic Hoses Figure C18 Quick Attach Pump Plumbing Figure C16 Installed 300 Gallon Tank 19

24 CIH Front Mount Setup Frame Mount Pump Mounting The Ace 204 or 206 pump bolts to the pump mount located in the middle of the Frame Mount frame. When mounting the pump, make sure that the discharge port is at the top of the pump to allow air to purge from the pump. Attach the suction and discharge plumbing. < Agitator in Tank < Agitator Valve Tank Valve > Line Strainer > Hose to Agitator > Ace Pump w/discharge > at Top Suction Hose > < Discharge to Control/Implement < Pump Mount Suction Hose to Pump > Figure C20 Typical Tank Plumbing for Front Mount Tanks A quick-fill valve/coupling can be installed in a variety of ways. One of the most common mountings is in the end of the front mount tank. With a 2 bulkhead fitting installed in the tank, screw a stubby ball valve with coupler into the fitting. Figure C19 Case IH Front Frame Mount Pump Mounting & Plumbing Front Mount Tank Plumbing Mount the valve and strainer as well as the agitator valve in the bottom of the tank. Connect the suction hose from the strainer to the inlet pump port. Quick Fill Valve > Figure C21 Installed Quick-Fill Valve 20

25 JD Front Mount Setup John Deere Front Mount Tank Inspection and Setup Wylie Front Mount Tanks for John Deere tractors are available in Quick Attach or Frame Mount. Installation instructions for each are detailed below. Front Mount frame members are heavy. Take special care to use appropriate lifts and straps to handle the frame members. Failure to do so can cause bodily injury. < Weight Bracket < Quick Attach Frame John Deere Quick Attach Front Mount Installation The tractor weights must be removed to allow the Quick Attach frame to be mounted. Many weight brackets are equipped with a 1 pin. If the weight bracket does not include the pin, insert the 1 x9 bolt that is included in the bolt kit. Figure C24 Quick Attach Frame on John Deere Weight Bracket Insert the frame lock beneath the weight bracket and around the 1 pin or bolt. (Orient the frame lock with the channel brackets on the bottom.) < 1 Pin Weight Bracket > Frame Lock > < 1 Pin < Channel Bracket on Bottom Figure C22 Pin on John Deere Weight Bracket With the tank removed, lift the front mount frame with a forklift or hoist. Center it on the tractor weight bracket. Quick Attach Frame > Figure C25 Installing Quick Attach Frame Lock Tighten the frame lock with the nuts. If the 1 bolt is used, install the square washer on the 1 bolt between the channel brackets. Forklift > < Weight Bracket < Quick Attach Frame Frame Lock > Frame Lock > < 1 Pin Square Washer > < 1 Bolt Figure C23 Placing Quick Attach Frame on John Deere Weight Bracket Figure C26 Installed Quick Attach Frame Lock (viewed from below) 21

26 JD Front Mount Setup Install the 300 gallon tank with the fillwell toward the front. Add the tank bands. Secure but do not tighten the tank bands until the tank has been filled with fluid. This allows the tank to naturally settle into the saddle. Using a forklift or hoist, lift the tank frame into place. < Fillwell to Front Frame Brace > Tank Frame > Figure C27 Installed Tank on Quick Attach Frame John Deere Frame Mounted Front Mount Tank Assembly Installation The tractor weights and weight bracket must be removed to allow the Frame Mounted Front Mount to be installed. Figure C30 Positioning Tank Frame Bolt the tank frame to the tractor frame and align with the frame braces. Tighten all mounting bolts. < Lifting Strap < Weight Bracket Figure C28 Remove Weights and Weight Bracket Figure C31 Bolting Tank Frame to Tractor Frame Install the frame braces on the tractor frame. Do not tighten the bolts until the tank frame is installed. < 16x70 mm Bolts Frame Brace > < 20x60 mm Bolts Frame Brace > Angle In > Tank Frame > Figure C29 Installed Frame Brace Figure C32 Completed Installation of Tank Frame 22

27 JD Front Mount Setup Some of the Wylie Front Mount Tank Systems are equipped with an integral weight bracket. The front mount system for the John Deere 8XXXR series tractors (W K) can hold up to eight tractor weights. Add the desired number of tractor weights. Secure with the circular washer and the lock bolt. Install the tank saddle on the tank frame. John Deere Front Mount Pump and Plumbing Hydraulic drive pumps such as the Ace 204 or Ace 206 pumps can be mounted in a variety of locations. An important general guideline is that the pump should be on a level near or below the bottom of the tank in order to maintain a flooded suction. The pump should be mounted so that the discharge port of the pump is at the top of the mounted position to allow air to rise out of the pump. Tank Saddle > Hose to Agitator > Ace Pump w/discharge at Top > < Discharge to Control/Implement Tractor Weights > Tank Frame > Lock Bolt > Circular Washer > Figure C33 Tank Saddle and Weights on Tank Frame Suction Hose > < Hydraulic Hoses Figure C35 Typical Pump Plumbing on John Deere Quick Attach Tank (viewed from below) Install the 300 gallon tank with the fillwell toward the front. Add the tank bands. Secure but do not tighten the tank bands until the tank has been filled with fluid. This allows the tank to naturally settle into the saddle. Tank > Hose to Agitator > < Discharge to Control/Implement < Hydraulic Hoses < Ace Pump w/discharge at Top < Fillwell to Front Suction Hose > Tractor Frame > Tank Saddle > Figure C36 Typical Pump Plumbing on John Deere Frame Mount Tank (viewed from above) Figure C34 Installed 300 Gallon Tank 23

28 NH Front Mount Setup Mount the valve and strainer as well as the agitator valve in the bottom of the tank. Connect the suction hose from the strainer to the inlet pump port. A quick-fill valve/coupling can be installed in a variety of ways. One of the most common mountings is in the end of the front mount tank. With a 2 bulkhead fitting installed in the tank, screw a stubby ball valve with coupler into the fitting. < Agitator in Tank < Agitator Valve Tank Valve > Line Strainer > Quick Fill Valve > Suction Hose to Pump > Figure C37 Typical Tank Plumbing for Front Mount Tanks Figure C38 Installed Quick-Fill Valve New Holland TS6.120 Front Mount Tank Inspection and Setup Wylie Front Mount Tanks for the New Holland TS6.120 Hi- Clearance tractors are available in Frame Mount. Installation instructions are detailed below. Weight Bracket Bolt Holes > < Frame Mount Bolts Front Mount frame members are heavy. Take special care to use appropriate lifts and straps to handle the frame members. Failure to do so can cause bodily injury. New Holland Frame Front Mount Installation Remove the tractor weights and weight bracket before beginning the front mount installation. Lift the front mount frame into position and secure with the two ½ x1½ frame bolts on each side. Make sure the weight bracket mount holes on the front align with the tractor bolt holes. < Frame Figure C39 Mounting New Holland Front Mount Frame Lift the weight bracket into position and secure with the four mount bolts. Mounting Bolts > Weight Bracket > 24 Figure C40 Mounting New Holland Front Mount Frame

29 NH Front Mount Setup Insert the lock pin and secure with the spring tab. Install the weight lock bracket and secure with a carter pin in the bottom of the lock pin. < Discharge Port Rotated To Horizontal Lock Pin > < Spring Tab Ace Pump > < Suction Port < Weight Lock Bracket < Mount Angle Figure C41 Installing Weight Lock Bracket Figure C43 Ace Pump Installed Set the tank saddle in the frame and secure with four bolts. Hang the tractor weights on the weight bracket and secure with the lock bolt and the lock bracket. < Tank Saddle Tractor Weights > < Frame Lock Bolt > < Weight Lock Bracket Figure C44 Tank Saddle Installed Set the tank in the saddle and secure with the tank bands. Do not tighten the bands until the tank has been filled, allowing the tank to fully settle into the saddle. Figure C42 Tractor Weights Locked In Place If an Ace hydraulic pump will be used with this tank, the pump should be installed before the saddle. The pump volute may need to be rotated 90º as shown in Figure C43. The discharge port must be at the top of the pump when in the mounted position to allow air to vent from the pump housing. Bolt the pump to the mount angle. Figure C44 Tank Saddle Installed 25

30 NH Front Mount Plumbing New Holland TS6.120 Front Mount Pump and Plumbing Install the suction plumbing from the tank to the pump and from the agitator to the pump. The pump hydraulic hoses are not included in the kit. Determine the proper hose length for your application. Attach the hydraulic hoses to the pump ports and tractor ports. Tractor Weights > Tank Valve > < Agitator in Tank < Agitator Valve Line Strainer > Discharge > Plumbing Ace Pump > < Pump Hydraulic Ports Suction Hose to Pump > Figure C44 Typical Suction Plumbing for Front Mount Tanks Install the discharge plumbing from the pump to the controller/implement. Attach the agitator line to the discharge plumbing. Figure C46 Hydraulic Hose Pump Ports The front mount frame requires a restriction of the turning radius of the TS6.120 tractor with the 320/90R46 tires. Two donut spacers (included) totalling 2¾ must be installed on each steering cylinder to prevent the front tires from contacting the front mount frame when turning. Donut Spacers < Discharge Port < Steering Cylinder Line To > Control/Implement < Agitator Line Front Axle > Figure C45 Typical Discharge Plumbing for Front Mount Tanks Figure C47 Donut Spacers on Steering Cylinder 26

31 Front Mount Options Other Configurations and Options Side Mount and Front Mount Tanks It is possible to combine side mount and front mount tanks for maximum capacity. Because of the different levels of the tanks, it is necessary to use an auxiliary pump to transfer fluid from one set of tanks to the other, i.e front mount to side mounts or side mounts to front mount. Front Mount Options An optional Auxiliary Bar is available to stabilize toolbars. The side mount and front mount systems can be used for different chemicals/fertilizer in the side tanks and front mount tank. This would require separate pumps and distribution systems. Auxiliary Bar > Figure C49 Auxiliary Bar The Auxiliary Bar bolts to the bottom or top of the front mount frame, depending on the model. < Front Mount Frame Figure C48 Front and Side Mount Tanks < Auxiliary Bar Figure C50 Auxiliary Bar Mounting 27

32 Front Mount Operation Add several gallons of water to the tanks to check for leaks before adding any chemicals. Open the valves and allow water to flow to the pump. Check for any leaks. Leaks on the suction side of the pump will cause the pump to cavitate. Tighten any fittings as needed to stop leaks. Front Mount Tank Operation Always wear protective clothing, i.e. apron, face shield, gloves and respirator, when handling any chemicals. Failure to do so will risk chemical exposure to your body resulting in sickness, injury or possibly death. Attach the fill hose from the nurse trailer to the E-Z Fill Valve. Open the E-Z Fill Valve. Start the nurse trailer pump, then open the fill valve. When the tanks are full, close the E-Z Fill Valve, then turn the nurse trailer pump Off. Close the fill valve, remove the fill hose and replace the quick couple cap. Figure D2 Quick Attach Frames Rated For Not More Than 2,500 lb Make sure that the main valve is open before starting the pump. Open the agitator valve to maintain chemical suspension. < Open Agitator Valve Open E-Z Fill Valve > Open Fill Valve > < Open Main Valve < Fill Hose From Nurse Trailer Figure D1 Filling Front Mount Tank Figure D3 Open Agitator Valve The Quick Attach front mount tanks should not be filled with more than 2,500 lb of material. The Quick Attach tanks are rated to be filled with water based products (8.3 lb/gal). Do not fill the tank with heavier fertilizer. The Frame Mount tanks can be filled with water based chemicals or 12 lb/gal fertilizer. 28

33 Maintenance Maintenance Clearing Debris From System Occasionally, it may become necessary to clear debris from the system. A primary strainer is located beneath the spray tank. Strainer Screen > Strainer O-Ring > Strainer Cap > Wear chemical resistant rubber gloves, apron and face protection when cleaning the system. Failure to do so can cause sickness or death. Read safety information provided by chemical manufacturer for proper handling procedures. Close all ball valves. Remove the supply line strainer s cap and take out wire mesh screen. Take care that the strainer O-ring stays in place on the cap. Clean and replace the screen and cap. Open the ball valve. Figure E1 Cleaning Line Strainer Preparing The Sprayer For Storage (1) Flush the tank, pump and lines with clean water. (2) Remove cap from the main tank fill valve and open ball valve to drain the spray tank. (3) Remove the strainer base and screen from the supply line strainer. Remove pump plug to drain pump housing. (4) For further protection, pump environmentally safe antifreeze or winter grade windshield washing fluid into the lines. 29

34 Troubleshooting Troubleshooting Guidelines Problem Cause Solution Pump Will Not Operate Pump will not move solution Pump output is very low; erratic (1) Hydraulic lines not attached (2) Tractor hydraulic lever not engaged (3) Hydraulic lines in wrong ports (4) Malfunctioning hydraulic motor (5) Tractor hydraulic flow adjusted too low (1) Spray tank empty (2) Tank source valve closed (3) Plugged supply line strainer (4) Malfunctioning pump (5) Pump is air locked (1) Spray tank low; air getting in pump (2) Tank source valve partially closed (3) Plugged supply line strainer (4) Collapsed suction hose (5) Air leak in suction system (6) Malfunctioning pump (7) Not enough volume from pump to supply agitators and boom (1) Insert hydraulic lines in tractor circuit (2) Engage lever (see tractor instructions) (3) Change hydraulic line locations (4) See pump owner s manual or contact Wylie Spray Center (5) Adjust tractor flow higher (1) Fill tank (2) Open ball valve (3) Clean strainer screen and inspect cap O-ring (4) See pump owner s manual or contact Wylie Spray Center (5) Open drain cocks to bleed air and check for air leaks between tank and pump (1) Fill tank; bleed air by removing top pump plug (2) Open ball valve (3) Clean strainer screen and inspect cap O-ring (4) Replace suction hose (5) Tighten fittings and clamps; Check for cracked or cut components; Apply thread sealant to pipe threads. (6) See pump owner s manual or contact Wylie Spray Center (7) Close agitators slightly or replace with larger pump Chemical solution separates in tank (1) Chemical solution is not being agitated (1) Open agitator valve under tank 30