Liquids Handling Control and Safety Systems. scully

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1 Liquids Handling Control and Safety Systems scully

Scully Signal Company Scully Signal Company has been manufacturing innovative liquid detection and delivery systems since 1936.

2 Scully Signal Company Scully Signal Company has been manufacturing innovative liquid detection and delivery systems since Scully is the inventor and leading supplier of fuel oil delivery systems, automatic self-checking tank truck and terminal overfill prevention systems, retained product monitors, and vehicle grounding and identification systems. Scully also provides quality storage tank liquid level monitoring systems, self-locking couplings and automated fleet fueling systems. Scully supplies many industries with its Dynacheck automatic and continuous self-checking overfill prevention systems. They are used on loading stations, refueler vehicles, tank trucks, storage tanks of all types and sizes, rail cars, and in many other applications. All Scully systems have rugged, modular construction and are built to exacting standards with thorough attention to safety details. They are approved by major testing laboratories in the United States, Canada, Europe and Australia. Scully has also met the rigorous quality standards established by the International Standards Organization (ISO) and the Sira Certification Service (SCS). Scully has been certified to ISO 9001, which is a model for quality assurance for companies involved in the design and development, production, installation and servicing of a product or service. Scully is the leading manufacturer with over sixty years experience in designing equipment for liquid handling operations. By choosing a Scully system, you are assured of protection for your operation with the highest degree of reliability and safety. R E G ISO 9001 scully I S T E R E D C O M P A N Y

scully Tank Gauges MagneLink Ventalarm, Twis-Lok and Econ-o-Gage Swing Arm Float Gauges Ventalarm Gauge combines the famous Ventalarm Signal with a gauge in one unit Twis-Lok gauges feature two-piece

tanks Feature easy to read level indicators Made from non-rusting materials Leak proof construction Econ-o-Gage, Whistler, Ventalarm Gauge, Ventalarm Signal and Snorkel Gauge Scully Snorkel Gauges

3 scully Tank Gauges MagneLink Ventalarm, Twis-Lok and Econ-o-Gage Swing Arm Float Gauges Ventalarm Gauge combines the famous Ventalarm Signal with a gauge in one unit Twis-Lok gauges feature two-piece construction for easy installation Unique magnetic feature for use with the IntelliTank electronic automatic reorder system Units fit 1 1 /2" and 2" tank holes Large variety of sizes to fit most tanks Feature easy to read level indicators Made from non-rusting materials Leak proof construction Econ-o-Gage, Whistler, Ventalarm Gauge, Ventalarm Signal and Snorkel Gauge Scully Snorkel Gauges Take clean, dry fuel from 1" below the surface End ice and sludge clogged fuel lines Provide a return line opening Are ideal for mobile homes and other low burner firing rates Feature a two piece assembly making installation easier One unit fits both 1 1 /2" and 2" tank holes Golden Gallon Gauge Measurement readings are available in gallons and inches Perfect for use in a variety of liquids, including lube and waste oil Large easy-to-read numbers allow you to check level readings from a distance Installs easily in existing 1 1 /2" and 2" openings Custom lengths are available to fit tanks up to 108" in depth Features a super-strong kevlar string and a unique polypropylene double float for durable operation in various types of liquid products Golden Gallon Gauge - continuous level gauge for indoor and outdoor tanks 12

Tank Fill Alarms Ventalarm Signal whistling fill device for new installations The original failsafe audible alarm, whistles while filling - stops when full Available in 1 1 /4", 1 1 /2" or

NFPA 31 regarding vent requirements for fuel storage tanks For standard 275 gallon tanks Whistler whistling fill device for retrofit installations Vent pipe whistle alarm Available in 1",1

4 Tank Fill Alarms Ventalarm Signal whistling fill device for new installations The original failsafe audible alarm, whistles while filling - stops when full Available in 1 1 /4", 1 1 /2" or 2" tank holes for 1 1 /4", 1 1 /2" or 2" vent pipes Used for aboveground and below ground tanks Version for a 90 pipe elbow available Meets the latest national venting code regulations, NFPA 31 regarding vent requirements for fuel storage tanks For standard 275 gallon tanks Whistler whistling fill device for retrofit installations Vent pipe whistle alarm Available in 1",1 1 /4", 1 1 /2" and 2" sizes Economical unit installs easily with a special tool. No pipe cutting required Whistle stops when the tank is full 2"x 2" Ventalarm Signal Whistler tank fill signal 11

5 Sixty Years of Inventions and Innovations CONTENTS Terminal Overfill Prevention Controllers Vehicle ID and Grounding Systems Tank Truck Overfill Prevention Systems Top Loading Overfill Prevention Systems Aviation Fueling Safety Systems Storage Tank Liquid Level Detection Systems Electronic Automatic Reorder Systems Automated Fleet Fueling Systems Cam and Groove Couplings Nozzles and Delivery Equipment Tank Fill Alarms and Gauges

Terminal Overfill Prevention Controllers For bottom and top loading applications Intellitrol Terminal Overfill Prevention, Grounding and Vehicle Identification System Overfill prevention Vehicle

Features animated on-screen icons of each control unit at the loading lane Shows real time details of status and operation Sculcon Junction Box Provides easy connection of a loading rack s overfill

6 Terminal Overfill Prevention Controllers For bottom and top loading applications Intellitrol Terminal Overfill Prevention, Grounding and Vehicle Identification System Overfill prevention Vehicle ground verification Vehicle identification Complete diagnostic information and remote communication Intelliview, Terminal Overfill Prevention, Grounding and Vehicle ID Control Software Microsoft Windows based program Provides remote monitoring and control of Scully s Intellitrol and V.I.P. Features animated on-screen icons of each control unit at the loading lane Shows real time details of status and operation Sculcon Junction Box Provides easy connection of a loading rack s overfill monitoring and static grounding system to the vehicle mounted sensing systems Various plug styles available for all industry standard sensors Intellitrol overfill prevention, vehicle grounding and identification system ST-35 Multiple Point Overfill Prevention Controller Models available to monitor from 1-12 compartment tank vehicles Dynacheck self-checking circuitry Automatic shutdown Intrinsically safe operation Worldwide approvals Intelliview terminal overfill prevention, grounding and vehicle ID control software ST-35 multiple point overfill prevention controller 1

Nozzles and Delivery Equipment Ball Valve Delivery Nozzles With Built-In Swivel Original Scully ball valve design and deadbolt locking handle High quality aluminum body with a hard chrome plated

7 Nozzles and Delivery Equipment Ball Valve Delivery Nozzles With Built-In Swivel Original Scully ball valve design and deadbolt locking handle High quality aluminum body with a hard chrome plated brass ball valve Feature leak-proof filling with Nitrile and Viton seals for no-drip operation Used for deliveries up to 100 G.P.M. with Sculflow nozzles and 200 G.P.M. with Super nozzles Prevents closing shock to prolong truck equipment life Models available for use with fuel oils, lube oils, chemicals and diesel Backed by factory repair and service with immediate turnaround Sculflow delivery nozzle Sculmatic Mark IV Flow Control Flow switch and check valve combined in one unit Pumping rate is controlled from the nozzle for high pumping speeds Eliminates damaging surge and shock pressure Ventafil Portable Combination Fill Device and Spill Alarm Three-in-one unit works in conjunction with the Scully delivery nozzle Aluminum construction for durability Driver only carries one piece to the tank site Built-in vents prevent foam and won t disturb sludge on the tank bottom Fits 1 1 /2" and 2" tank openings Available in 9", 36" and 50" lengths Unifil tightfill connections for fast leak-proof deliveries Unifil Tightfill Connections Provide one single hook-up for 2", 1 1 /2", and 1 1 /4" male or female fill pipes Simple 1-2 connection. Scully nozzle with Unifil connector removes the Unifil cap and with a quick connection interfaces to the Unifil adaptor Eliminate blow backs, leaks and spills for dependable deliveries Maximize pumping rates Ventafil portable combination fill device and spill alarm 10

Cam and Groove Couplings Scul-Lock and Scul-Tite Cam and Groove Couplings 100% made in

require a manual disconnect Meet API standards and ASTMF 1122-87 and MIL-C-27487

stainless steel, aluminum, monel, hastalloy and other copper bearing alloys Scul-Lock

8 Cam and Groove Couplings Scul-Lock and Scul-Tite Cam and Groove Couplings 100% made in the USA of the highest quality materials Scul-Lock couplings lock automatically and require a manual disconnect Meet API standards and ASTMF and MIL-C specifications Competitively priced Standard and special sizes available Available in stainless steel, aluminum, monel, hastalloy and other copper bearing alloys Scul-Lock and Scul-Tite Cam and Groove Couplings Scul-Lock Coupling Adaptors scully Scul-Lock pressure rated dust cap 9

Vehicle ID and Grounding Systems ST-15 Single Point Overfill Prevention Controller Monitors one compartment tank vehicles Dynacheck self-checking circuitry Automatic Shutdown

conjunction with overfill prevention systems or as an independent system Automatic shutdown if a proper static ground is not present.

Vehicle Identification System Enhanced efficiency and safety for liquid level terminal loading through truck to terminal communications Communicates a unique vehicle identification

Terminal can prevent loading of unauthorized vehicles without manual documentation review or inspection Groundhog ground verification system V.I.P.

9 Vehicle ID and Grounding Systems ST-15 Single Point Overfill Prevention Controller Monitors one compartment tank vehicles Dynacheck self-checking circuitry Automatic Shutdown Intrinsically safe operation Groundhog Self Proving Ground Verification Proof positive that the vehicle is properly grounded for static discharge during loading operations Can be used in conjunction with overfill prevention systems or as an independent system Automatic shutdown if a proper static ground is not present. Manual checks are not required Sculcon junction box and ST-15 single point overfill prevention controller V.I.P. Vehicle Identification System Enhanced efficiency and safety for liquid level terminal loading through truck to terminal communications Communicates a unique vehicle identification number to the terminal PC Terminal can prevent loading of unauthorized vehicles without manual documentation review or inspection Groundhog ground verification system V.I.P. Vehicle Identification System ST-45 Vapor Sensing System Senses vapor moving through the recovery line Automatic shutdown if a proper vapor flow is not detected The truck to rack vapor hose cannot be accidentally left unconnected Meets enhanced safety and pollution control standards Marine Barge Shore High Level Alarm Controller (not shown) Meets United States Coast Guard specifications for facilities practicing vapor recovery Shore based tie-in to barge compartments Audible and visual alerts ST-45 Vapor Sensing System 2

OVERFILL 8 7 6 5 4 3 2 1 RETAINED DYNACHECK PERMIT RACK IN RACK OUT AUX. IN TO OPTIC SO

Same - Sensor Fault Slower - Open Circuit Tank Truck Overfill Prevention Systems For bottom and top loading applications IntelliCheck Onboard Overfill Prevention and Retained Product Monitoring

10 OVERFILL RETAINED DYNACHECK PERMIT RACK IN RACK OUT AUX. IN TO OPTIC SOCKET TO THERM SOCKET I.S. OUTPUT RELAY CONTACTS Intelligent Liquid Detection & Diagnostic System Sensor Diagnostics (Compare Flash Speed to Dynacheck Indicator) Off - Dry Sensor Steady On - Wet Sensor Faster - Short Circuit Same - Sensor Fault Slower - Open Circuit Tank Truck Overfill Prevention Systems For bottom and top loading applications IntelliCheck Onboard Overfill Prevention and Retained Product Monitoring System Intelligent diagnostics and Dynacheck automatic self-checking circuitry Monitors up to eight compartments Uses existing Scully 5-wire optic or 2-wire optic overfill prevention sensors Prohibits inadvertent or deliberate bypass of overfill sensors Monitors the presence of retained product Warns against product mixing Confirms deliveries Keeps the driver off the top of the truck Compatible with all Scully rack overfill prevention controls Sensors Feature Dynacheck automatic and continuous self-checking circuitry Use proven 2-wire or 5-wire optic sensing technology Point level sensing for storage tanks, tank trucks, railcars and other applications Function within a wide range of ambient temperatures Field adjustable for a variety of sensing levels Solid state construction with no moving parts IntelliCheck overfill prevention and retained product control unit and sensors Sockets Provide durable connection from the truck to the rack Designed for use with Scully 2-wire or 5-wire sensors and Scully on-board overfill prevention systems Easy gripping vinyl caps Stainless steel contact pins Rugged construction to withstand the rigors of road travel MulteCept socket scully Scully Signal Company Wilmington, MA U.S.A. Intelli Check Optic and thermistor sockets 3

Automated Fleet Fueling Systems For mobile and land based applications cully o ile ontroller Sensor Diagnostics (Compare Flash

Slower - Short Circuit - Sensor Fault - Open Circuit SAFFS Scully Automated Fleet Fueling System Automatic, hassle-free fuel

Eliminates problems with key, card and bar code systems Assures accurate and reliable information Reduces fuel and maintenance

11 Automated Fleet Fueling Systems For mobile and land based applications cully o ile ontroller Sensor Diagnostics (Compare Flash Speed to Dynacheck Indicator) Off - Dry Sensor Steady On - Wet Sensor cully utom ted leet ueling ystem ontroller Faster Same Slower - Short Circuit - Sensor Fault - Open Circuit SAFFS Scully Automated Fleet Fueling System Automatic, hassle-free fuel management system Placing the nozzle into the vehicle fuel tank inlet activates the entire system Prevents unauthorized fueling Eliminates problems with key, card and bar code systems Assures accurate and reliable information Reduces fuel and maintenance costs Provides optional driver identification and authorization SAFFTRAK management software keeps track of each transaction for accurate reporting 2.53 (64,3) components receiver coil vehicle d t computer odometer tr nsducers nd vehicle tr nsmitter coils lly SIGNAL COMPANY WILMINGTON, MA. U.S.A. ø.31 (7,9), 4 HOLES ostic System vehicle d t computer progr mmer vehicle uthorizer nd vehicle uthorizer 8

scully Electronic Automatic Reorder Systems IntelliTank Electronic Automatic Remote Reorder Systems Eliminate degree day guesswork and frustration For fuel oil,

38 an electronic (9,6) automatic remote reorder signal from a customer s tank to the fuel dealer s PC Notify a designated computer in the fuel dealer s office

available exclusively for use with the IntelliTank system Allow you to maximize profits while minimizing your number of deliveries 9.25 (234,9) 8.

12 scully Electronic Automatic Reorder Systems IntelliTank Electronic Automatic Remote Reorder Systems Eliminate degree day guesswork and frustration For fuel oil, lube oil, LPG, chemicals and gasoline Sends vital information via.38 an electronic (9,6) automatic remote reorder signal from a customer s tank to the fuel dealer s PC Notify a designated computer in the fuel dealer s office when the tank reaches approximately 1 /2 and 1 /4 fuel levels Transmitter cover features a molded location for your company label Scully MagneLink gauges are available exclusively for use with the IntelliTank system Allow you to maximize profits while minimizing your number of deliveries 9.25 (234,9) 8.50 (215,9) ntelli nk system components tr nsmitter nd receiver c rd (166,9) 5.00 (127,0) ntelli nk tr nsmitter tt ched to gne ink wis- ok g uge ptic sensor for underground t nks nk Intelligent Liquid system inst ll tion is simple Detection & Diagnost.92 (23,4) 7

Top Loading Overfill Prevention Systems For chemical and petroleum applications ST-15 Single Point Overfill Prevention Controller Monitors one compartment tank vehicles Dynacheck

more Signal for the immediate shutdown or sound an audible alarm when the vehicle is fully loaded Adjustable sensing depth Use proven thermistor or optic technology Store easily at

discharge during loading operations Can be used in conjunction with overfill prevention systems or as an independent system Automatic shutdown if a proper static ground is not

13 Top Loading Overfill Prevention Systems For chemical and petroleum applications ST-15 Single Point Overfill Prevention Controller Monitors one compartment tank vehicles Dynacheck self-checking circuitry Automatic shutdown Intrinsically safe operation Portable Liquid Level Sensors Overfill prevention for the top loading of railcars, chemical tank trucks and more Signal for the immediate shutdown or sound an audible alarm when the vehicle is fully loaded Adjustable sensing depth Use proven thermistor or optic technology Store easily at the rack location - - roundhog nd - - overfill prevention controller Groundhog Self Proving Ground Verification Proof positive that the vehicle is properly grounded for static discharge during loading operations Can be used in conjunction with overfill prevention systems or as an independent system Automatic shutdown if a proper static ground is not present. Manual checks are not required roundhog nd - - for ground verific tion nd overfill prevention t r ilc r lo ding st tions ort le liquid level sensors for top lo ding ddition l models v il le 4

Aviation Fueling Safety Systems Overfill Prevention System For Aviation Refuelers/Defuelers Designed to suit commercial, Army, Navy and Air Force refuelers

Dynacheck automatic and continuous self-testing circuitry for maximum safety During defueling, overfill protection is still provided even without connection

requires it vi tion refueler on- o rd control system components Groundhog Self Proving Ground Verification Proof positive that the vehicle is properly

Automatic shutdown if a proper static ground is not present.

14 Aviation Fueling Safety Systems Overfill Prevention System For Aviation Refuelers/Defuelers Designed to suit commercial, Army, Navy and Air Force refuelers Compatible with overfill controls installed on commercial and military fill stands Entire system can be easily installed from the outside of the tank Dynacheck automatic and continuous self-testing circuitry for maximum safety During defueling, overfill protection is still provided even without connection to fill stand controls Overfill alert options include: visual, audible and/or automatic shutdown Deadman switch available for applications where the customer requires it vi tion refueler on- o rd control system components Groundhog Self Proving Ground Verification Proof positive that the vehicle is properly grounded for static discharge during loading and offloading operations Can be used in conjunction with overfill prevention systems or as an independent system Automatic shutdown if a proper static ground is not present. Manual checks are not required Intelligent monitoring prevents inadvertent or deliberate bypass cully vi tion fill st nd overfill prevention nd grounding controllers he e dm n witch is held while the driver is refueling efueler with cully on- o rd controlled shutdown system 5

Storage Tank Liquid Level Detection Systems Level Detection Systems for Storage Tanks Spill

circuitry for safe operation Systems available to monitor from 1 to 12 sensing points Custom sensing

sensors for level detection cully stor ge t nk systems use high reli ility thermistor or optic sensors

15 Storage Tank Liquid Level Detection Systems Level Detection Systems for Storage Tanks Spill prevention, high level alert and reorder sensing Dynacheck automatic and continuous self-checking circuitry for safe operation Systems available to monitor from 1 to 12 sensing points Custom sensing configurations available for your tank applications Employ Scully s field-proven thermistor or optic sensors for level detection cully stor ge t nk systems use high reli ility thermistor or optic sensors - - single point high level l rm system for stor ge t nks - - multiple point high level l rm system for stor ge t nks 6

For more information on Scully Systems contact: Printed in USA GA 2077 11/97 Worldwide Headquarters Scully Signal Company 70 Industrial Way Wilmington, MA

16 For more information on Scully Systems contact: Printed in USA GA /97 Worldwide Headquarters Scully Signal Company 70 Industrial Way Wilmington, MA USA Tel: or (617) Fax: (617) scully R E G ISO 9001 scully I S T E R E D C O M P A N Y

Innovative Delivery Efficiency Equipment

Innovative Delivery Efficiency Equipment Complete System Catalog www.scully.com 80 Years of Safe, Innovative Oil Delivery Systems Scully s first product, the Ventalarm Signal was invented by Francis P.