GREASE CONTROL GUNS GREASE CONTROL GUNS Grease control gun Grease control gun with rigid stem and 3 jaw connector ( ).

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1 MEASURE AND CONTROL GREASE CONTROL GUNS AND ACCESSORIES GREASE METERS OIL CONTROL GUNS AND ACCESSORIES OIL METERS OIL METER ACCESSORIES FLUID CONTROL GUNS FLUID METERS HIGH FLOW IN LINE METERS ADVANCED MONITORING SYSTEM CONTROL MASTER OIL MONITORING SYSTEM PULSE METERS AND FLOW CONTROL UNITS

2 GREASE CONTROL GUNS GREASE CONTROL GUNS Grease control guns Steel and aluminum high pressure control gun with ergonomic grip. Maximum working pressure: 500 bar (7140 psi). Inlet thread: 1/4 BSP (F), outlet thread: 1/8 BSP (F) Grease control gun Grease control gun with rigid stem and 3 jaw connector (121 0) Grease control gun Grease control gun with rigid stem and 3 jaw connector (121 0) and Z swivel ( ) Grease control gun Grease control gun with double steel braid reinforced rubber hose (140 0) and 3 jaw connector (121 0) Grease control gun Grease control gun with double steel braid reinforced rubber hose (140 0) and 3 jaw connector (121 0) and Z swivel ( ) / GREASE CONTROL GUN SWIVELS To handle grease hoses easily even at high pressure. For best results, use a straight swivel between the pump and distribution hose and a Z swivel between the hose and grease control gun. Maximum working pressure: 500 bar (7140 psi) Straight grease swivel. 1/4 BSP (MF) L grease swivel. 1/4 BSP (MF) Z grease swivel. 1/4 BSP (MF) / GREASE CONTROL GUN OUTLETS Rigid stem with 3 jaw hydraulic grease conector ( ) Rigid stem with 3 jaw hydraulic grease connector (121 1) Double steel braid reinforced grease hose, 460 mm Rigid stem / CONNECTION ADAPTERS For assembly of hoses, pumps and grease control handles. Working pressure: 500 bar (7140 psi) PART N.º TYPE CONNECTION THREADS Steel, 60º cones 1/4 BSP (MM) Steel, 60º cone and tapered thread 1/4 NPT (M) - 1/4 BSP (M) Steel, 60º cones 1/2 BSP (M) - 1/4 BSP (M) Steel, tapered threads 1/4 NPT (MM) Steel 1/4 BSP (MF) Steel 1/2 BSP (M) - 1/4 BSP (F) Steel 3/8 BSP (M) - 1/4 BSP (M) Steel 1/8 BSP (M) - 1/8 BSP (M) 40 Product specifications are subject to change without prior notice. 06/

3 GREASE METERS IN LINE GREASE METER In line grease meter High pressure oval gear meter with digital display. Batch display in grams (up to 9999 gr) and permanent totaliser in kilograms (up to Kg). Batch display reset button. The meter can be easily calibrated in the field for maximum accuracy. Works with two 1.5 V AAA alkaline batteries. Maximum pressure: 500 bar (7140 psi). Maximum flow range: up to 2 Kg/min (4.4 lb/min). Precision: ± 3,0 %. Inlet outlet connections: 1/8 BSP (F). Includes one 1/8 BSP (MM) connector HOSE END METERS FOR GREASE Hose end meter for accurate high pressure greasing. Grease control gun fitted with high pressure in-line meter High pressure hose end meter for grease Includes double steel braid reinforced rubber hose with hydraulic grease connector and Z swivel High pressure hose end meter for grease Includes Z swivel. Without accessories. 06/ Product specifications are subject to change without prior notice. 41

4 OIL CONTROL GUNS AND ACCESSORIES OIL CONTROL GUNS Aluminum body oil control gun with ergonomic design. NBR valve with progressive operation for comfortable operation even using 10:1 pumps. All guns include a ball bearing inlet swivel. Maximum working pressure: 1 bar (1500 psi). Maximum delivery: 25 l/min (6.6 gpm). Fluid inlet thread: 1/2 BSP (F). MODELS PART N.º APPLICATION OUTLET TYPE NON DRIP NOZZLE INCLUDED INCLUDED None None Gear oil 110º rigid swiveling ( ) Manual ATF (transmission fluid) Straight flexible ( ) Manual All type of lubricants Flexible with 90º stem, Semi automatic swiveling ( ) Motor oil 60º rigid ( ) Semi automatic HIGH DELIVERY OIL CONTROL GUN High delivery oil control gun High delivery oil control gun manufactured in aluminum. With double valve mechanism that allows small flow deliveries when the trigger is partially pressed and full flow delivery when the trigger is totally pressed. Lockable trigger and ball bearing inlet swivel. The handle includes a 60º angled rigid outlet with semiautomatic non drip nozzle Maximum working pressure: 1 bar (1500 psi). Maximum delivery: up to 45 l/min (11.7 gpm). Fluid inlet thread: 3/4 BSP (F) OIL BAR Oil bar Oil dispensing bar for up to four products. Standard unit is supplied with one outlet and a one line meter can be mounted for metered delivery Additional outlet valve for oil bars OIL GUN ACCESSORIES PART N.º APPLICATION OUTLET TYPE NON DRIP NOZZLE INCLUDED Outlets for oil guns Gear oil 110º rigid swiveling Manual ATF (transmission fluid) Straight flexible Manual All types of lubricants Flexible with 90º stem, swiveling Semi automatic All types of lubricants Flexible with 90º stem, swiveling Manual Motor oil 60º rigid Semi automatic Outlet for high delivery oil gun Lubricants 60º rigid Semi automatic Non drip nozzles Semiautomatic non drip nozzle Manual non drip nozzle Semiautomatic non drip nozzle. For use with high delivery oil control gun º angled adaptor. For use with manual operated non drip nozzles. Swivels /4 BSP (F) oil inlet swivel. For use with high delivery oil control gun /2 BSP (F) oil inlet swivel. For use with standard oil control guns Oil filter. To be placed between a hose and 1/2 swivel. 42 Product specifications are subject to change without prior notice. 06/

5 OIL METERS OIL METERS Oil in-line meter-liters Oval gear meter with digital display. For use with lubricants up to SAE 140. Meter is powered by two easily replaceable AAA 1.5 V alkaline batteries. The meter has two separate displays in liters, a resettable 4 digit batch display and a permanent totaliser. Meters are factory calibrated but for maximum accuracy they can easily be calibrated in the field. Maximum working pressure: 1 bar (1500 psi). Oil flow range: 5 to 20 l/min (1.3 to 5.25 gpm). Fluid inlet and outlet threads: 1/2 BSP (F) Oil in-line meter-quarts Similar as model has partial reading in quarts and totaliser in gallons Protective rubber shroud for oil in-line meters HOSE END METERS Oval gear hose end meter with digital display for measured delivery of lubricants up to SAE 140. Meter is powered by two easily replaceable AAA 1.5 V alkaline batteries. The meter has two separate displays in liters, a resettable 4 digit batch display and a permanent totaliser. Meters are factory calibrated but for maximum accuracy they can easily be calibrated in the field. The meter is flange coupled to a durable but lightweight oil control gun that incorporates a rugged ball bearing inlet swivel with an inlet filter. All hose end meters are supplied with a protective rubber shroud. Maximum working pressure: 1 bar (1500 psi). Oil flow range: 5 to 20 l/min (1.3 to 5.25 gpm). Fluid inlet thread: 1/2 BSP (F). Models PART NO APPLICATION OUTLET TYPE INCLUDED NON DRIP NOZZLE INCLUDED UNITS None None Liters Gear oil 110º rigid swiveling Manual Liters ( ) ATF Straight flexible Manual Liters ( ) All type of Flex. w/90º stem, Semi automatic Liters lubricants swiveling ( ) Motor oil 60º rigid ( ) Semi automatic Liters All type of Flex. w/90º stem, Semi automatic Quarts / gallons lubricants swiveling ( ) HIGH DELIVERY HOSE END METER High delivery hose end meter-liters Oval gear hose end meter with digital display for measured delivery of lubricants up to SAE 140. Meter is powered by two easily replaceable AAA 1.5 V alkaline batteries. The meter has two separate displays in liters, a resettable 4-digit batch display and a permanent totaliser. Meters are factory calibrated but for maximum accuracy they can easily be calibrated in the field. The meter is coupled to a high delivery oil control gun that incorporates a rugged ball bearing inlet swivel with an inlet filter and 60º rigid outlet with semi automatic non drip nozzle. All hose end meters are supplied with a protective rubber shroud. Maximum working pressure: 1 bar (1500 psi). Maximum flow range: up to 25 l/min (6.5 gpm). Fluid inlet thread: 3/4 BSP (F) High delivery hose end meter-quarts Similar as model has partial reading in quarts and totaliser in gallons. 06/ Product specifications are subject to change without prior notice. 43

6 OIL METERS AND ACCESSORIES PRESET METERS Preset oval gear hose end meter with digital display for measured delivery of service fluids. The delivery volume preset allows hands-off dispensing; saving time and money as the handle shuts off automatically once the preset volume is dispensed. Meter may be used as a preset or a manual meter. Equipped with a resettable totaliser and a permanent totaliser. Meter can count in liters, quarts, gallons or pints. The gun trigger has a safety lock that prevents accidental operation of the trigger and it can be locked in the open position. Meter works with one 9V alkaline battery, type 6LR61. Flow range from 1,5 to 15 l/min (0.4 to 3.9 gpm). Maximum working pressure: 50 bar (715 psi). Accuracy ± 1 %. Inlet thread: 1/2 BSP (F), outlet thread: 1/2 BSP (M). Ball bearing swivel with filter included Preset meter Includes a flexible outlet with a swivelling 90º stem, swiveling, and a semiautomatic non drip nozzle Preset meter Includes a 60º rigid outlet, and a semiautomatic non drip nozzle. HOSE END METER SUBJECT FOR APPROVAL Hose end meter subject for approval Oval gear hose end meter with digital display subject for approval by Weight and Measures authorities. Equipped with a resettable totaliser and a permanent totaliser. Complete with flex outlet with 90º stem and automatic non drip nozzle and inlet swivel with filter. Meter can be used with lubricants and antifreeze (glycol). HOSE END METERS ACCESSORIES Hose end meter outlets PART NO APPLICATION OUTLET TYPE NON DRIP NOZZLE INCLUDED Outlets for hose end meter Gear oil 110º rigid swiveling Manual ATF (transmission fluid) Straight flexible Manual All types of lubricants Flexible with swiveling 90º stem Semi automatic All types of lubricants Flexible with swiveling 90º stem Manual Motor oil 60º rigid Semi automatic Outlet for high delivery hose end meter and Lubricants, high delivery 60º rigid Semi automatic Outlets for preset meters All types of lubricants Flexible with 90º stem, swiveling Manual Motor oil 60º rigid Semi automatic Outlet for hose end meters subject for approval All types of lubricants Flexible with 90º stem Automatic Non drip nozzles Semiautomatic non drip nozzle Manual non drip nozzle Semiautomatic non drip nozzle. For use with and high delivery hose end meters Automatic non dripo nozzle º angled adaptor. For use with manual operated non drip nozzles. Swivels /4 BSP (F) oil inlet swivel. For use with and 365 6xx high delivery hose end meters /2 BSP (F) oil inlet swivel. For use with standard hose end meters /2 BSP (F) oil inlet swivel. For use with preset meters and meters subject for Weight and Measures approval Oil filter. To be placed between a hose and 1/2 swivel. 44 Product specifications are subject to change without prior notice. 06/

7 FLUID CONTROL GUNS AND METERS HIGH FLOW IN LINE METERS FLUID CONTROL GUNS Fluid control gun Control gun with composite body and stainless steel valve mechanism for use with fluids like windshield washer, glycol solution and other water based fluids. Includes inlet swivel and flexible outlet with 90º stem. Maximum working pressure: 40 bar (570 p.s.i.). Maximum flow: 15 l/min (4 gpm). Inlet threads 1/2" BSP (F) HOSE END METER FOR FLUIDS Hose end meter for fluids Oval gear hose end meter with digital display for measured delivery of fluids such as windshield washer, glycol solution and other water based fluids. Meter is powered by two easily replaceable AAA 1.5 V alkaline batteries. The meter has two separate displays in liters, a resettable 4 digit batch display and a permanent totaliser. Meters are factory calibrated but for maximum accuracy they can easily be calibrated in the field. The meter is coupled to a fluid control gun Maximum working pressure: 40 bar (570 p.s.i.). Flow range: 5 to 15l /min (1.3 to 4 gpm). Fluid inlet thread: 1/2 BSP (F) / HIGH FLOW IN LINE METERS Oval gear in line meters with digital display. The meter has two separate displays in liters, a resettable 4 digit batch display and a 6 digit permanent totaliser. Meters are factory calibrated but for maximum accuracy they can easily be calibrated in the field. Meters are compatible with lubricants up to SAE 240, diesel, glycol solutions and other water based fluids High flow in line meter - 50 l/min Works with two AAA alkaline batteries. Maximum working pressure: 70 bar (1000 psi) Maximum working temperature: 60º C (140º F) Flow range: minimum flow rate 5.5 l/min ( 1.45 gpm); maximum flow rate 50 l/min (13.2 gpm) Accuracy: +/- 0.5 % Pressure drop: 0.5 bar (7 psi) Inlet and outlet threads: 1/2" BSP (F) High flow in line meter l/min Works with two AAA alkaline batteries. Maximum working pressure: 30 bar (430 psi) Maximum working temperature: 60º C (140º F) Flow range: minimum flow rate 9.5 l/min ( 2.5 gpm); maximum flow rate 100 l/min (26.4 gpm) Accuracy: +/- 0.5 % Pressure drop: 0.5 bar (7 psi) Inlet and outlet threads: 1" BSP (F) 06/ Product specifications are subject to change without prior notice. 45

8 ADVANCED MONITORING SYSTEM SAMOA s Advanced Monitoring System (AMS) is designed to allow the workshop owner to totally control his stocks of lubricants and other fluids. The system will help to increase the efficiency of the oil change process, to avoid out of stock situations and provide full visibility on all lubricant dispenses. It is a tool to increase the profitability of the workshop. Our experience in the implementation of fluid monitoring systems, with several thousand installations all over the world, has helped us to design the most secure and easy to install system. It adapts to any size of installation using a minimum number of components - only two components are required. The widely used industrial network technology selected, the CAN bus, which was originally developed to manage all the functions of a car using one single cable, allows the AMS system to offer unique simplicity of installation, high reliability and speed communication. The AMS is designed to satisfy the needs of: a- The user, who will be guided during the delivery transaction by a rolling menu and who will also have access to innovative functions like automatic identification by coded key, multi-fluid delivery and top up option on request b- The supervisor, who will have access to a wide choice of parameters that will allow him to set up the system management criteria to best meet his specific needs. Through easy to use rolling menus, he will be able to modify operator authorizations, to adjust tank levels and to access a wide range of statistics. c- The installer, who will easily be able to install and set up the unit. Directly connected to the main electricity supply (115 / 230 V) the AMS keypad has an internal 24 V DC power supply that provides the electrical power for 1 to 8 outlets. The number of AMS keypads in a system depends on the layout of the workshop and it is not limited. The AMS keypad can manage up to 110 outlets each equipped with an INTELLIGENT FLOW CONTROL UNIT. 46 Product specifications are subject to change without prior notice. 06/

9 ADVANCED MONITORING SYSTEM - MAIN COMPONENTS ACCESS KEYPADS To be mounted in the workshop to provide technicians with remote access to outlets or reels. Access keypads include a coded key reader for user identification. A bar code reader or a magnetic card reader can be connected as an option to the access keypad for user identification, job order or job description registration. The access keypad also includes a slot for housing the application software memory module ( one software memory module is required for each installation). Sturdy metal casing for durability, 25 key alphanumeric keyboard and 2 x 16 digit bas lighted LCD display AMS Access keypad with ticket printer Includes a thermal ticket printer that prints a report after each transaction that includes the following data: - Date and time of the transaction. - Job order number. - Product supplied. - Volume supplied. - Hose reel / outlet used. - User I.D. / name - Vehicle registration number (optional). - Vehicle odometer (optional). - Remaining inventory of the fluid supplied after the transaction. Additionally, a warning message is diplayed when the fluid inventory reaches the warning level previously assigned by the supervisor AMS Access keypad without ticket printer Application software memory module Inserted in its slot in the access keypad, includes the system operating software. One memory module must be used with every system INTELLIGENT FLOW CONTROL UNIT (IFCU). Controls all parameters related with the distribution of fluids and integrates as one single component all the following elements: - A well dimensioned filter accessible for cleaning. - A double channel pulse transmitter for increased precise reliable counting. - A solenoid valve to control the fluid line. - A microprocessor CPU for the fluid outlet management. - A 3-digit large character back-lit display that shows the volume dispensed during the transaction and the outlet number when the outlet is not in use. In many applications, it can replace the need for a hose end meter. - Three LED lights that show the IFCU status. The IFCU connection to the fluid distribution line is done through 1/2 threaded ports. Its connection to the electronic network is done through 2 standard electrical connectors (network IN / network OUT). A further interface allows the connection of level alarms or a volumetric ultrasonic sensor Intelligent Flow Control Unit with CAN controller 100 PPL Connection threads: 1/2 BSP (F) Intelligent Flow Control Unit with CAN controller 100 PPL Includes electrical connectors and two 90º connector for connection to the fluid distribution line. Connection threads: 1/2 BSP (F) Set of electrical connectors. 06/ Product specifications are subject to change without prior notice. 47

10 ADVANCED MONITORING SYSTEM - PERIPHERICAL COMPONENTS AND ACCESSORIES NETWORK PROTOCOL CONVERTER AND SOFTWARE (NTPC) The CAN network uses different communication systems to the one available on PCs. The network protocol converter allows reliable communication with a PC through a RS232 serial port connector. The PC software delivered with the NTPC is user-friendly and it takes full advantage of the flexibility and the wide possibilities of the AMS. This software supports both daily operations and statistical analysis, to develop sales and increase profit. The software runs on a PC, in a WINDOWS environment and uses an ACCESS database INTELLIGENT FLUID DISPENSER MANAGER (IFDM) The IFDM manages the flow control units whenever the system requires a special pulse meter or solenoid valve (type of fluid, flow rate, pressure, etc.). It has the same electronic management functions as the IFCU. It connects to the CAN network through 2 standard electrical connectors (Network IN / Network OUT). A complementary plug allows the connection of level alarm as well as a volumetric ultra sonic sensor REMOTE DISPLAY UNIT (RDU) High visibility 3-digit back-lit display, identical to the one of the IFCU. It displays in real time the delivery details of any transaction in a remote location. It is particularly useful when a hose reel is mounted onto a frame, which can be used from both sides. One RDU can display the delivery of any IFCU present on the network ACCESSORIES Additional power supply box Each access keypad has a power supply box that provides energy to the system for opening and closing up to eight solenoid valves. One additional power net box is required when one single keypad needs to control more than eight hose reels External RS-422/RS-232 Converter A4 80 Columns printer Thermal ticket printer. Ticket printer for installation inside the access keypad Identification coded keys (set of 5) Cable for CAN bus. For use in most occasions Cable for CAN bus. For connection of very distant elements or when the number of elements in a system is very large Pressure relief valve for PM2 pumps (See page 17) Pressure relief valve for PM4 pumps (See page 17) 48 Product specifications are subject to change without prior notice. 06/

11 CONTROL MASTER OIL MONITORING SYSTEM CONTROL MASTER OIL MONITORING SYSTEM Modular fluid monitoring and security system for small to medium size applications. It can be used to cover applications from a single access point keypad control system through to a multi-dispense point, multi-access, PC linked system. 1. Flow control unit (max. 6 per input/output box). 2. Input/output box with remote display. 3. Access keypad. 4. Network protocol converter NTPC. FCU cable CAN bus without power transmission CAN bus with power transmission SYSTEM COMPONENTS Acces keypad Alphanumerical keypad to be mounted in the workshop allowing technician remote access to outlets / reels using numerical ID authorisation. It also allows Input / output control unit Provides control to up to 6 outlets and communication between different keypads. Several Input / Output Control Units can be used in a system whenever there are more than six outlets in the system. Includes power supply unit. Voltage input: V Network protocol converter and software (NTPC) The network protocol converter allows reliable communication with a PC, through a RS232 serial port connector. The PC software delivered with the NTPC is user-friendly and it takes full advantage of the flexibility and the wide possibilities of the fluid monitoring System. This software supports both daily operations and statistical analysis, to help develop sales and increase profit. The software runs on a PC, in a WINDOWS environment and uses an ACCESS database. 06/ Product specifications are subject to change without prior notice. 49

12 / PULSE METERS AND FLOW CONTROL UNITS PULSE METERS In line pulse meter Line meter with 328 pulses per litre pulse transmitter output. For connection to Control Master oil monitoring system or to the Advanced Monitoring System when using the Intelligent Fluid Dispenser Manager ( ). Meter does not have display or function buttons. Equipped with connection terminal and reel open indication light. For use with lubricants and antifreeze (glycol) mixed with water. Inlet-Outlet: 1/2 BSP (M) with 60º cone seal. Minimum flow: 1.5 l/min (0.4 g.p.m.). Maximum flow: 15 l/min (4 g.p.m.). Maximum working pressure: 50 bar (715 psi) In line pulse meter for windscreen fluids Line meter with 328 pulses per litre pulse transmitter output. For connection to Control Master oil monitoring system or to the Advanced Monitoring System when using the Intelligent Fluid Dispenser Manager ( ). Meter does not have display or function buttons. Manufactured in Stainless steel and Viton packings. Equipped with connection terminal and inlet strainer. For use windscreen washing fluids and detergents mixed with water. Inlet-Outlet: 1/2 BSP (M) with 60º cone seal. Minimum flow: 1.5 l/min (0.4 g.p.m.). Maximum flow: 30 l/min (8 g.p.m.). Maximum working pressure: 15 bar (215 psi) / SOLENOID VALVE Solenoid valve 24 V DC solenoid valve for oil, glycol and wind screen fluids. Connection threads: 1/2 BSP (F). Maximum working pressure: 50 Bar (715 psi). Fluid control units. Line meter with 328 pulses per litre and solenoid valve assembly. The line meter monitors the fluid flow and sends electronic pulses to the Input/Output unit. The solenoid valve opens and closes the hose reel selected. Meter and valve are constructed and tested to guarantee accurate and safe function Fluid control unit for oil and antifreeze Includes line meter and solenoid valve xxx. Unit also includes Y strainer at the fluid inlet. Connection threads: 1/2 BSP (MM) with 60º cone seal Fluid control unit for windscreen washer and detergents. Includes line meter and solenoid valve xxx. Unit also includes Y strainer at the fluid inlet. Connection threads: 1/2 BSP (MM) with 60º cone seal. 50 Product specifications are subject to change without prior notice. 06/

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