2011 Alternative Fueling Infrastructure Catalog
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1 2011 Alternative Fueling Infrastructure Catalog Atlanta GA (800) Kansas City MO (800) Dallas TX (800) SINCE 1937 Fayetteville NC (800) Houston TX (800) Little Rock AR Orlando FL Richmond VA (800) (800) (800) Indianapolis IN (800) St. Louis MO (800)
2 Propane Electronic Dispensers A visionary company since inception in 1993, CleanFUEL USA is recognized by fleet managers, fuel equipment manufacturers and distributors throughout the world for building safe and reliable equipment that satisfies environmental regulations and U.S. dependence on foreign oil. From fuel and refueling infrastructure to station equipment, engine systems and fleet management programs, CleanFUEL USA provides the Total Alternative Fuel Solution with superior economic and environmental advantages. With over 17 years of industry experience and over 500 CFT dispensers in use worldwide, CFT Pro dispensers are proven to perform. Whether your application includes private fleet fueling center, public retail gas station or simply a bottle filling reseller, CFT dispensers can meet the demands of today s propane users and new high performance engine systems. Each propane dispenser design on the following pages can be paired with each of the skid tank configurations we offer. As an example, a PRO6100 dispenser can be mated to a 1000 gallon vertical tank. Once this has been done, it becomes a PDS (propane dispenser skid) package. It will be complete and ready to install at the site. There are various combinations that can be put together from the catalog but the base PDS package is a 1000-gallon horizontal propane tank with a PRO6100LTWH dispenser. CleanFUEL USA produces a simple yet sophisticated electronic fleet LPG autogas dispenser which is both accurate and reliable. It features easy installation and user friendly operation. The dispenser provides standard pulse output allowing it to communicate with most fuel management and magnetic card reading systems. Meter calibration is fully electronic using the onboard computer and keypad. The computer and keypad can also provide password protection and an electronic audit trail. The CleanFUEL USA PRO series LPG autogas dispensers provide quick and trouble free transactions so users can easily fuel and operate their vehicles reliably for day in, day out business operations.
3 PRO2100 (single hose, single display) Propane Dispensers CFT Pro dispensers can fill all ASME and DOT tanks. Attractive cabinet design Option for Stainless Steel Cabinet Option for Galvanized with vinyl wrap Option for Powder Painted in company colors Gas Pump style nozzle boot Convenient On-Off Button switch, light when on Small profile, easy mount base Liquatech LPM 102 meter standard Option for LC MA-4 & Tuthill Systems Option for pump and motor included CFT Electronic Dispensing Computer 3 display, full retail, with total sale, price per gallon and gallons pumped Electronic keypad with 5 programmable price levels, selectable by operator Shift log in & log out with passcode for operator Dispenser lock down with pass code, no need for pad locks Integrated pump control Fuel management system integration standard Gilbarco 2 wire protocol embedded for Retail gas station integration Electronic automatic temperature compensation Electronic calibration Improved Hydraulics Inlet & return ball valve for service isolation Reduced potential leaks with mono-block inlet & outlet (CFT Exclusive) Solenoid flow control for accuracy & positive shutoff
4 PRO6100 (single hose, single display) PRO6200 (dual hose, dual display) Propane Dispensers CFT Pro dispensers can fill all ASME and DOT tanks. Standard meter has 3-18 gallons per minute flow rate Explosion-proof junction box for safe electrical connections Simple maintenance Liquid inlet & vapor outlet gauges for diagnostics 110 vac/60hz OR 220vac/50 Hz power supply * Optional Hose-end Safety Nozzles for dispensing propane in the safest manner possible. Separate display for functions & programming 16-key alpha-numeric keypad 5-level secured access programming Communicates to most fuel management systems and uses Gilbarco 2-wire communication protocol White powder-coated cabinet standard * Custom Vinyl Wrap optional Computerized volume/price calculator Self diagnostics for troubleshooting Lexan display panel Optional stainless steel cabinet available Easy-to-read back-lit LCD displays PRO 6100 shown with optional vinyl wrap
5 PRO7100 (single hose, single display) PRO7200 (dual hose, dual display) Propane Dispensers CFT Pro dispensers can fill all ASME and DOT tanks. Standard meter has 3-18 gallons per minute flow rate Explosion-proof junction box for safe electrical connections Simple maintenance Liquid inlet & vapor outlet gauges for diagnostics 110 vac/60hz OR 220vac/50 Hz power supply * Optional Hose-end Safety Nozzles for dispensing propane in the safest manner possible. Separate display for functions & programming 16-key alpha-numeric keypad 5-level secured access programming Communicates to most fuel management systems and uses Gilbarco 2-wire communication protocol White powder-coated cabinet standard * Custom Vinyl Wrap optional Computerized volume/price calculator Self diagnostics for troubleshooting Lexan display panel Optional stainless steel cabinet available Easy-to-read back-lit LCD displays PRO 7200 shown with optional vinyl wrap
6 Gilbarco Encore S Retail Style Propane Dispensers CFT Pro dispensers can fill all ASME and DOT tanks. Standard features: Gilbarco Encore S platform electronics CRIND and pump interface with Passport, G-SITE and most third party POS systems Capable of stand alone operation Automatic temperature compensation (ATC) for propane Flow rate meter (2-40 gallons per minute) Rego breakaway hose - 8 standard GG20 Gasguard nozzle for LPG autogas Available options: Mono CRIND Card Reader in Dispenser (PCI complaint) Extended hose Tripod safety mounting system Standard and customized graphics packages Extended Warranty Pending NTEP and UL approval
7 Skid Packages
8 LPG Autogas Tankless Skid Package Features: Pre-Assembled & tested, fully integrated design. Ready to install existing customer tanks (tank must meet minimum requirements) with just hook up the electricity, connect to tank and go! Requires minimal additional materials, just mount tank, connect vapor return, bypass return and pump supply, and it is ready for service! - Can control Pneumatic internal valves in ALL tank openings, liquid feed to pump, bypass & vapor return. Minimum requirement of 1-1/4 bottom liquid opening for internal valve installation - Welded 3 channel frame, adjustable for expansion, heavy vinyl coating for long life durability - Corken DLF-075 pump with single or 3 phase motor 18 gpm rating. - Pre installed B166-CAU bypass an inlet flange set. - All piping pre assembled with flexible isolation in & out of pump with protective coating and paint. Kit includes flex hoses, vapor valves with excess flows, and other hardware for bypass and vapor - Ball valves for easy maintenance at all service points. - Inlet & outlet gauges for pump diagnostics - Pre wired with explosion proof junction box, large for accessories. Access room for card reader - Optional base plate 2000, 3000, 6000 or 7000 series LPG dispensers with card reader interface - Optional Tripod safety system (not available with tool box option on Pro dispenser) - Designed to accommodate 2000, 3000, 6000 or 7000 series LPG dispensers with card reader interface - Designed to accommodate Tripod Safety System (Optional kit)
9 1,000 or 2,000 Gallon Horizontal or Vertical LPG Autogas Skid Package Features: Pre-Assembled and tested, fully integrated design. Ready to install with minimal installation work requirements, just hook up with electricity, fill with LPG and go! or 2000 gal horizontal tank on saddles, with 3 bottom openings, 1-1/4, powdercoated with side mounted valving for easy fill, gauge read and access. Fully welded 6 x1/4 channel frame, with dispenser pad or 2000 gal Vertical Tank with re-inforced legs, with 3 bottom openings, powder-coated with side mounted valving for easy fill, gauge read and access. Fully welded 6 x1/4 channel frame, with dispenser pad. - Pneumatic internal valves in ALL bottom outlets, liquid feed to pump, bypass liquid return, vapor return to tank. - Corken DLF-075 pump with single or 3 phase motor 18 gpm rating. - All piping pre assembled with flexible isolation in & out of pump with protective coating and paint. - Ball valves for easy maintenance at all service points. - Strainer with service drain, conveniently located for easy access. - Inlet & outlet gauges for pump diagnostics - Pre wired with explosion proof junction box, large for accessories. Access room for card reader , 3000, 6000 or 7000 series LPG dispensers with card reader interface
10 LPG Autogas Mini Skid Package Features: Pre-Assembled & tested, fully integrated system. Ready to install with minimal installation work requirements at the site. - Can control Pneumatic internal valves in ALL tank openings, liquid feed to pump, bypass & vapor return. - Welded 3 channel frame, adjustable for expansion, heavy vinyl coating for long life durability - Corken DLF-075 pump with single or 3 phase motor 18 gpm rating. - Pre installed B166-CAU bypass an inlet flange set. - All piping pre assembled with flexible isolation in & out of pump with protective coating and paint. - Ball valves for easy maintenance at all service points. - Inlet & outlet gauges for pump diagnostics - Pre wired with explosion proof junction box, large for accessories. Access room for card reader - Optional base plate 2000, 3000, 6000 or 7000 series LPG dispensers with card reader interface - Optional Tripod safety system (not available with tool box option on Pro dispenser)
11 Skid Accessories ECP Electrical Control Panel - Fully integrates LPG station dispenser, pump control valves, EPO & fuel management systems - Configurable for single or three phase / 480 vac Three phase - 120/240 vac single phase VFD Phase Convertor - For use with 3 phase motors up to 7.5HP where only single phase electrical service is available - 208/480 vac - Can be installed upstream or downstream of ECP - Must be installed protected from environment
12 Nozzle and Adapter Options CleanFUEL USA utilizes Gasguard Nozzles. Gasguard nozzles have been developed to meet the needs of the L.P. Gas Industry. Many years of development have positioned the Gasguard Nozzle at the forefront of Safety, Reliability, Performance and Innovation. Gasguard Nozzles couple to the most common international connection systems. These include Standard Acme Connectors, Italian Dish and Dutch Bayonet. GasGuard specializes in autogas filling nozzles as well as bulk filling nozzles. ME390S/210C, POL Adapter (for use with Autogas nozzles) ME516S-210C, QCC Adapter (for use with Autogas nozzles) ST-L422, Min Bleed POL Cylinder fill nozzle ST-L423, Min Bleed QCC Cylinder Fill Nozzle
13 LPG Flow Meter Options LiquaTech LPM102 (CFT# ) TracBearing chamber for enhanced accuracy gpm (11 68 lpm) flow rate +/- 0.40% accuracy NCWM approved for LPG Float type vapor eliminator valve Piston & o-ring type differential valve Liquid Controls MA4 (CFT# ) Rotary meter SCAMP enabled for enhanced accuracy Linearized for accuracy across full flow range 1 35 gpm (5 120 lpm) flow rate +/- 0.25% accuracy NCWM approved for LPG Float type vapor eliminator valve Piston & diaphragm type differential valve Long life & low maintenance Liquid Controls MA4 (CFT# ) Dual Meter Same features as above Single central vapor eliminator Separate differential control for both meters For dual hose dispensers
14 Pull Away Safety Devices CFUSA proudly offers pull-away devices from Marshall Excelsior, REGO and Squibb Taylor, in a variety of configurations for use with each application type MEC 861S-6, ¾ NPT Direct Pull Separation, Bracket mount installation Integral dust boot, minimal maintenance MEC 860S-6, ¾ NPT Direct Pull Separation, Lanyard mount installation Integral dust boot, minimal maintenance REGO A2141L (CFT# 06A2141-L) Direct pull separation, lanyard mount installation Requires monthly maintenance & lubrication Re-useable design REGO A2141L (CFT# 06A2141) Direct pull separation, Bracket mount installation Requires monthly maintenance & lubrication Re-useable design Squibb Taylor Tripod TP-0 (CFT# 06TRIPOD) 360 degree separation with rigid installation Adjustable separation force, depending on application Minimal maintenance, Re-useable, highly durable design
15 TRIPOD Safety System The tripod knock-over protection sets the standard for dispenser safety in retail operation. This unique system provides the maximum protection in the event of a dispenser knock-over caused by a vehicle impact or severe weather. The system safely separates with minimal loss of fuel when the dispenser is tilted in any direction, for 360 degrees. With minimal re-installation time if the dispenser is not damaged, the station can be back and running shortly. The Tripod system comes in both single hose and dual hose configurations. The kit is complete with all required fittings, hoses, brackets and connectors. Custom applications may require modifications. The system is highly recommended for high traffic retail stations for minimizing liability in the case of an accident. Single Hose Kit (Fits 3100,6100, 7100) Single Hose Kit (Fits 2100 w/o tool box) Dual Hose Kit (Fits 3200,6200, 7200) Use with LiquaTech single hose meter Use with LC single or dual hose meter Use with LiquaTech single hose meter Use with LiquaTech dual hose with 2 meters
16 Production & Quality Control ASSEMBLY CFT uses modern assembly practices, with a 60 hose per month capacity for production on a conveyor assembly line. Quality control and assembly documentation follow every dispenser from the customer order to the shipping dock. CFT dispensers are assembled with the highest quality components. Stainless steel cabinets with powder-coat paint, Proven technologies like Liquid Controls, LiquaTech, REGO, FISHER, PARKER, AEROQUIP, ASCO, and more. QUALITY CONTROL Every CFT dispenser is subjected to meticulous inspections. Each dispenser goes through a 21 point QC test with full electronics test, computer burn in, computer function, EX-Proof inspection, pressure test, hydraulic function test, base pre calibration, nitrogen purge and more. All dispensers are packaged for shipping with custom designed materials to prevent damage in transit and to eliminate transport corrosion. MOC UPFITS CFT provides the highest quality, fully integrated LPG & E85 upfits for Dresser Wayne and Gilbarco dispensers. Companies like Shell, Exxon- Mobil, Flying J, Conoco and other major oil companies appreciate the quality, reliability and seamless integration that CFT up-fits provide into their existing fuel stations and point of sale systems. Testing & Certification CFT maintains the highest standards of quality and accuracy. With full durability and accuracy testing facilities for both E85 & LPG, CFT works closely with NCWM, and international Metrology authorities. CFT s unique and proprietary computer controls provide un-matched accuracy. CFT dispensers provide the station owner with the best accuracy and lowest maintenance cost in the industry.
17 Dispenser Certifications PRO-G-3000-Gilbarco Encore, Retail Fore-Court High Hose Complete Dispenser - Complete Dispenser - Complete Dispenser - UL 495 Compliant NFPA 58 Compliant Meter- NCWM Certificate NCWM Certified UL Listed PRO-2000 Compact Commercial / Industrial & Fleet Series Complete Dispenser UL 495 Compliant NFPA 58 Compliant Meter- NCWM Certificate PRO-C-6000 Low Hose Commercial / Retail Series Complete Dispenser - Complete Dispenser - UL 495 Compliant NFPA 58 Compliant Meter- NCWM Certificate NCWM Certified, Russia GOST-R & Metrology, Indian CCOE PRO-C-7000 High Hose Retail Series Complete Dispenser - Complete Dispenser - UL 495 Compliant NFPA 58 Compliant Meter- NCWM Certificate NCWM Certified, Russia GOST-R & Metrology, Indian CCOE PRO-C-8000 Euro-Flag Series Complete Dispenser - Complete Dispenser - UL 495 Compliant NFPA 58 Compliant Meter- NCWM Certificate NCWM Certified, Russia GOST-R & Metrology, Indian CCOE
18 LPG Dispenser Order Worksheet QUOTE #: Customer Name: Customer Contact Name: Ship To Address: Custumer PO Number: Order Date: Requested Ship Date: Bill To Address: Customer Phone Number: Customer Fax Number: Customer Dispenser Part Number P A B C D E F G H I Block Enter Description $ List Price QTY $ Total A P Product Type Designator P = Propane Autogas B C Enter Frame Series & Hose Configuration Designators (enter first character in "B" block, second character in "C" block) 21 = 2000 Series, Fleet & Cylinder, Single hose only, (Stainless Steel Only) $8, = 6000 Series, Low Hose, Commercial, Single Hose $9, = 6000 Series, Low Hose, Commercial, Dual Hose $16, = 7000 Series, High Hose, Retail, Single Hose 72 = 7000 Series, High Hose, Retail, Dual Hose $11, $18, = 8000 Series, Euro-Flag, Retail, Single Hose $10, = 8000 Series, Euro-Flag, Retail, Dual Hose $15, D Enter Language Designator 0 = English Gallons Standard 1 = Spanish Litres No Charge 2 = Spanish Galones No Charge 3 = English Gallons - Volume Only No Charge 4 = Russian Litres No Charge 5 = English Litres No Charge E Enter Cabinet Option Designator 0 = Standard Standard 5 = Integrated Locking Storage box (2100 ONLY- cannot use with Tripod kit) $ F Enter Meter Type Designator (2100 = LiquaTech only) T = Liquatech LPM 102, Trac-Bearing Chamber, 3/4" Standard C = Liquid Controls, MA4, 3/4" (Entry QTY of 1 for single hose) $1, C = Liquid Controls, MA4, 3/4" (Entry QTY of 1 for dual hose) $2, G Enter Tripod Configuration Designator 0 = No tripod safety knock over system Standard 1 = With tripod system (LiquaTech Single & Liquid Controls Single & Dual) $1, = With tripod system Dual Hose (For LiquaTech meters) $1, H Enter Cabinet Finish Designator W = White Powder Coat (Not available on 2100) Standard S = Stainless Steel (Standard on 2100) Call for Price I Enter Preset Option - Solenoid / Voltage Designator 0 = Full Flow volts ac / 60 Hz Standard 1 = PreSet volts ac / 60 Hz (Entry QTY of 1 for single hose, 2 for dual) $ = Full Flow -220 volts ac / 50 Hz No Charge 3 = PreSet -220 volts ac / 50 Hz (Entry QTY of 1 for single hose, 2 for dual) $ Part Number Dispenser Options Nozzle Type Options (enter QTY of 1 for single, 2 for dual, or mixed) D07: Gasguard GG1E, standard LPG nozzle (replaces LG1E) $ D07: Gasguard GG20, long reach LPG nozzle (replaces LG20) $ D07: Elaflex ZVG2, Italian Quick Connect (replaces LG/GG50) $ Automatic Temperature Compensation (ATC) D46: KIT ATC, LiquaTech meter (Enter QTY of 1 for single hose, 2 for dual) $ ATC, Liquid Controls meter (standard equipment) Standard In-Line Filter Options D09: R CFT - 3/4" Spin On Paper element $ D09: R BlueMoon - FST-63, 1" in / out, disposable assembly $ D02: R BlueMoon - FST-634, 1" in / out, serviceable element $1, Vinyl Wrap / Graphics Options Vinyl Wrap, Solid Color, Specify Color Call for Price Vinyl Wrap, Custom Graphic, Customer Specification Call for Price NOTES: Subtotal Less Discount Final Price Prices subject to change without notice. Fuel and material surcharges may apply. Contact your distribution representative for discount. ver
19 Customer Name: Ship To Address: Bill To Address: LPG Skid Mounted Station System Order Worksheet QUOTE #: Customer Contact Name: Custumer PO Number: Order Date: Requested Ship Date: Customer Phone Number: Customer Fax Number: Customer System Part Number SKD A B C D E F G H I Block Enter Description $ List Price QTY $ Total A Enter Tank WG Capacity Designator 0 = Mini-Skid System (no frame for customer tank) Base Package 1 = 1000 gallons wc Base Package 2 = 2000 gallons wc Base Package T = Tankless skid system (complete with frame for customer tank) Base Package B Enter Tank Orientation Designator 0 = Mini-Skid System (can be used with horizontal or vertical tanks) Configuration H = Horizontal tank configuration Configuration V = Vertical tank configuration Configuration C Enter Tank Specification Designator 0 = None ( Mini-Skid ) $8, = 1000 gal, 41" dia, Horizontal, Hemispheric Heads $25, = 1000 gal, 46" dia, Horizontal, Eliptical Heads $27, = 2000 gal, 46" dia, Horizontal, Eliptical Heads $33, = 2000 gal, 46" dia, Vertical, Eliptical Heads $42, = Tankless Skid, for 1000 gal tank w/ 1-1/4" liq opening, with 1 internal valve $12, = Tankless Skid, for 2000 gal tank w/ 1-1/4" liq opening, with 1 internal valve $13, = Expansion skid, 2000 gal tank, no pumping system, w/ connection kit for pump skid $24, D Enter Dispenser Model Series Designator 0 = None ( Mini-Skid or Tankless Skid) Configuration 2 = 2100 Series Dispenser (Sold seperately, Use Dispenser order worksheet) Configuration 3 = 3000 Series Dispenser (Sold seperately, Use Dispenser order worksheet) Configuration 6 = 6000 Series Dispenser (Sold seperately, Use Dispenser order worksheet) Configuration 7 = 7000 Series Dispenser (Sold seperately, Use Dispenser order worksheet) Configuration 8 = 8000 Series Dispenser (Sold seperately, Use Dispenser order worksheet) Configuration E Enter Dispenser Hose Number Designator 1 = Single Hose (Section D dispenser installed with base & mounting hardware) Included 2 = Dual Hose (Section D dispenser installed with base & mounting hardware) Included F Enter Tripod Configuration Designator 0 = No tripod safety knock over system Standard 1 = With tripod system (LiquaTech Single & Liquid Controls Single & Dual) $1, = With tripod system Dual Hose (For LiquaTech meters) $1, G Enter Tank Internal Valve configuration Designator 0 = No Internal valves (Mini-Skid Only) 1 = 1 Internal valve with actuator, for liquid opening to supply pump -$1, = 3 Internal valves with actuators, for liquid, vapor return & bypass Standard 4 = 1 Internal valve, 1-1/4" for liquid, 3/4" for vapor, (Tankless skid ONLY) Standard H Enter Pump Selection Designator 1 = Corken DLF 150, for Autogas fueling 3 & 4 hoses (7.5 hp, 3 phase) $ = Blackmer LGL 154, for Autogas fueling 1 hose (5.0 hp, single phase) Coming soon 5 = Corken DLF 050, for Autogas fueling 1 hose (5.0 hp, single phase) Coming soon 6 = Blackmer LGL 156, for Autogas fueling 1& 2 hoses (5.0 hp, single phase) Coming soon 7 = Corken DLF 075, for Autogas fueling 1 & 2 hoses (7.5 hp, 3 phase) Standard 8 = Blackmer LGL 158, for Autogas fueling 3 & 4 hoses (7.5 hp, 3 phase) Standard I Enter Pump Motor Designator 5 = 5 hp, Single Phase, 115 or 230 vac, 60 Hz Included 7 = 7.5 hp, 3 Phase, 208 / 480 vac, 60 Hz Included Part Number Skid System Options D10: Electrical Control Panel, 3 Phase $3, D10: Electrical Control Panel, Single Phase (Use with VFD phase convertor installation) $3, D R 15 Hp TECO VFD, Single Phase to 3 phase Convertor (Use with single phase panel) $3, Pole Mounted LED Station area lamp, motion detected, 2 level illumination Coming soon Canopy, Dispensing area, 12' x 12', skid mounted Coming soon 2 year extended warranty, on site service (3 years total protection) $5, D44: KIT Nitrogen Tank Bracket with regulator & tubing kit $1, NOTES: Subtotal Less Discount System Price Installation & Additional work Installation of system at CARTS Taylor station Installation of vapor service for boiler in wash rack building Sub Total: (Total Price inclusive of all sheets) Total Project Price rev Prices subject to change without notice. Fuel and material surcharges may apply. Contact your distribution representative for discount.
20 Your TOTAL ALTERNATIVE FUEL SOLUTION Atlanta GA (800) Kansas City MO (800) Dallas TX (800) SINCE 1937 Fayetteville NC (800) Houston TX (800) Little Rock AR Orlando FL Richmond VA (800) (800) (800) Indianapolis IN (800) St. Louis MO (800)
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