quattroclean - Smarter, more environmentally friendly and more cost-effective to clean

Transcription

1 quattroclean - Smarter, more environmentally friendly and more cost-effective to clean

2 quattroclean technology CO 2 Jet assembly and principal functionality of the acp-nozzle system Core-jet CO 2 - snow Jacketed jet compressed air or N bar approx. 500 m/sec by acp

3 quattroclean technology acp advanced clean production GmbH quattroclean technology (patented two component acp-nozzle )

4 quattroclean technology Process Features Cleaning process: Very gentle non-aggressive (patented) CO₂ snow-jet process Perfect for sensitive and finely-structured surfaces Wide range of utilization: Suitable for most materials Cleaning performance: Perfect results through the acp CO₂ supersonic quattroclean TM technology Cleaning agent: Environmentally neutral and non-toxic Residue-free, solvent free Dry process: Due to the physical characteristics of CO₂

5 quattroclean technology Production Features Simple to use through the direct supply of liquid CO₂ Unlimited and continuous supply Low media consumption through application specific adjustments Dual media component, composite gas technology Designed for automation (including: Industry 4.0) Controllable/repeatable media supply, short duty cycle Low footprint required for the process, and a lean process Adaptable to in-line, stand-alone, or one-piece-flow solutions Reliability Very low-cost scheduled maintenance low risk components Custom can service own equipment (optional)

6 quattroclean technology Application areas The quattroclean process replaces traditional wet-chemical cleaning solutions and is already used worldwide from manual to fully automatic cleaning in serial production for various cleaning tasks. For example in Automotive industry Micro - and precision engineering Electronics assembly and engineering Electric mobility Lightweight construction Medical technology Additive manufacturing

7 Modular acp Nozzle System acp nozzle concept and system acp nozzle acp nozzle arrays acp nozzle beam unit by acp

8 Modular acp Nozzle System Adjustable cleaning beam units consisting of arrays composed by acp-nozzles ideal and high efficient design adjustments easy possible very easy system adaption for parts and surfaces to be cleaned cost efficient single nozzel array control possible no set-up time low consumption

9 quattroclean products Standard products of acp advanced clean production GmbH JetWorker Portable Intregrated CO2 bottle R&D Buy or rent JetStation (Laboratory) Glove box Mini-environment Stainless Steel R&D Manual production JetStation (Production) Door or Conveyor Automated production Mini-environment Stainless Steel JetModule Fully automated inline process module For system integration Multi-nozzle applications Process monitoring Min Maintenance

10 quattroclean technology Applications, example Cleaning of Bondpads flux residues Before cleaning After cleaning with CO2 snow

11 quattroclean technology Applications, example Cleaning of smoke residues after treatment with laser Before cleaning After cleaning with CO2 snow

12 Automated cleaning solution precision engineering Application example: partial inline cleaning before laser welding Cleaning of cooling emusion or oil: aim: poreless welding by acp

13 Automated cleaning solution precision engineering Application example: dry machining of plastic PEEK Feed rate x 2 and no deburring aim: lower production costs by acp

14 Automated cleaning solution precision engineering Application example: dry machining of aluminium Try workpiece and less deburring aim: lower production costs by acp

15 Automated cleaning solution precision engineering Application example: elimination of sensitively particle from assembly proces Before deburring and cleaning After deburring and cleaning with quattroclean by acp

16 Automated cleaning solution Electronics assembly Products with complex geometry, to clean inside and outside Particles and filmy residues result from: -Assembly processes -Machining or metall forming Example: electromechanical products

17 Automated CO 2 Cleaning Examples Removing of particels after coating process by acp

18 Automated CO 2 Cleaning Examples Cleaning of interior plastic parts before painting by acp

19 after before CO 2 Cleaning Technology Cleaning effect by acp CO 2 cleaning technology on plastic bumper topside headlamp area cooler area

20 Automated CO 2 Cleaning in Painting Lines Cleaning of exterior plastic parts prior painting 6 axis painting robots Dry, residue free cleaning of plastics in automotive painting. Integrated into standard painting robots (ABB, B+M Surface Systems, Fanuc, Yaskawa, Dürr, Kuka). Uses same robot trajectories as for painting. by acp Dual media nozzles, bring CO 2 and CDA to the point of use, therefore no internal mixing or issues with condensation. This is unique to acp s technology Courtesy of BMW by acp by acp

21 Automated CO 2 Cleaning in Painting Lines Cleaning of exterior plastic parts prior painting by acp

22 Automated CO 2 Cleaning in Painting Lines Cleaning of exterior plastic before painting 6 axis painting robots by acp Uniform, homogeneous CO 2 beam provided by a controllable array of precise and repeatable nozzles. by acp This is unique to acp s technology

23 Automated CO 2 Cleaning in Painting Lines Application Example: REHAU, Viechtach State of the art 60 million anhydrous painting plant in Viechtach Industry: Automotive Example: Plastic components (Rehau)

24 Automated CO 2 Cleaning Examples Cleaning of interior plastic parts before painting by acp

25 CO2 snow-jet versus water or solvent Powerwash Systems Benefits of CO 2 versus Powerwash CO2 keeps the parts to be cleaned dry and free from any liquid CO2 can focus on specific areas to be cleaned (no need to clean the whole part) CO2 requires no drying process after cleaning CO2 fully automated and handled as a spray process No need for cleaning and flushing baths Uses standard painting robots Throughput approx. 10 times higher (synchronized with painting line speed) Run the same robot trajectories as for painting CO2 allows for more flexibility on the design of parts (no water drains required) CO2 requires identical equipment as for painting (conveyors, booths, ADAC, robotics etc) CO2 requires much less H&S than water of chemical based equipment

26 CO2 snow-jet versus water or solvent Powerwash Systems Benefits of CO 2 versus Powerwash Powerwash Savings CO2 Cleaning System Foot print 800 m² > 80% Foot print 140 m² Drying process > 80% No drying required Throughput time > 80% Per part savings Running costs > 50% Energy savings Investment costs > 40% Savings to a PW plant Cycle time xx % Savings depending on production setup Waste disposal xx % No waste disposal Water & Chemical xx % No water or chemicals

27 CO 2 snow-jet versus water or solvent Powerwash Systems Environmental benefits of CO 2 snow-jet cleaning versus Powerwash CO 2 is environmentally neutral (CO 2 is recaptured gas) CO 2 is NOT toxic (the air we breath contains 0.05% CO 2 ) CO 2 has no secondary waste or residues to remove High savings in energy (no drying required) No chlorinated or non-chlorinated surfactants No disposal of toxic or environmentally dangerous waste required No additional high rated safety precautions required

28 Summary of Benefits Added Values Minimal media consumption due to nozzle design and adjustment of parameters Perfectly suited to automation (including Industry 4.0) Low footprint, Low Installation Costs, Low Running Costs, Low Maintenance Very short cycle times (short duty cycle) due to the patented acp-nozzle system Attractive ROI (compared to manual wiping or powerwash) Safe and environmentally friendly due to dry, solvent-free and residue-free cleaning process Approximately > 40% total cost savings in comparison to conventional technologies

29 Worldwide acp References

30 Thank you very much for your kind attention! Dipl.-Ing. Karl-Heinz Menauer Senior Manager Sales and Technology acp - advanced clean production GmbH Berblingerstr Ditzingen Germany Tel +49-(0)7156/ Fax +49-(0)7156/ Mobil +49-(0)151/ Mail: Web: menauer@acp-micron.com