Technical Data. Specifications & Capacities. Telescopic Boom Truck Crane 60.0 metric ton

Transcription

1 1 Technical Data Specifications & Capacities Telescopic Boom Truck Crane 60.0 metric ton CAUTION: This material is supplied for reference use only. Operator must refer to in---cab Crane Rating Manual and Operator s Manual to determine allowable crane lifting capacities and assembly and operating procedures.

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3 Table Of Contents Boom, Attachments, and Upper Structure... 1 Boom... 1 Boom Head... 1 Boom Elevation... 1 Auxiliary Lifting Sheave --- Optional... 1 Hook Blocks and Balls --- Optional... 1 Fly --- Optional... 1 Fly Inserts --- Optional... 1 Operator s Cab and Controls... 1 Swing... 2 Electrical... 2 Load Hoist System... 3 Load Hoist Performance M Main and Optional Auxiliary Winches... 3 Hydraulic System... 3 Counterweight... 3 Carrier... 4 General... 4 Outriggers... 4 Steering and Axles... 4 Suspension... 4 Tires and Wheels... 4 Brakes... 4 Electrical... 4 Engine... 4 Transmission... 4 Carrier Speeds and Gradeability... 5 Fuel Tank... 5 Hydraulic System... 5 Pump Drive... 5 Axle Loads... 6 General Dimensions... 7 Working Range Diagram... 8 Boom Extend Modes... 9 Main Boom Lift Capacity Charts -- Standard Fully Extended Outriggers Rotation On Tires --- Stationary --- Boom Centered Over Front Between Tire Tracks On Tires --- Pick & Carry (Creep) --- Boom Centered Over Front On Tires --- Stationary Rotation Fly Attachment Lift Capacity Charts -- Optional Fully Extended Outriggers Rotation m Main Boom Length Fly Offset m Main Boom Length Fly Offset m Main Boom Length Fly Offset m Main Boom Length Fly Offset... 14

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5 1 Boom, Attachments, and Upper Structure J Boom Design --- Four section, formed construction of extra high tensile steel consisting of one base section and three telescoping sections. The first telescoping section extends independently by means of one double---acting, single stage hydraulic cylinder with integrated holding valves. The second and third telescoping sections extend proportionally by means of one double---acting, single stage cylinder with integrated holding valves and cables. Boom S m ( ft) four section full power boom S Two mode boom extension: A --- max mode provides superior capacities by extending the first telescoping section to 19.4m (63 ft 8 in). Standard mode synchronizes all the telescoping sections proportionally to 35.0m (115 ft). Controlled from the operator s cab. S Mechanical boom angle indicator S Maximum tip height for A ---max mode is 22.4m (73 ft 6 in) and standard mode is 37.7m (123 ft 9 in). Boom Head S Four 419mm (16.5 in) root diameter nylon sheaves to handle up to eight parts of line S Easilyremovablewireropeguards S Rope dead end lugs on each side of the boom head S Boom head is designed for quick---reeve of the hook block Boom Elevation S One double acting hydraulic cylinder with integral holding valve S Boom elevation: ---3 to 78 Auxiliary Lifting Sheave --- Optional S Single 419mm (16.5 in) root diameter nylon sheave S Easilyremovablewireropeguards S Does not affect erection of the fly or use of the main head sheaves Hook Blocks and Balls --- Optional S 22.7mt (25 ton) 1 sheave quick---reeve hook block with safety latch S 45mt (50 ton) 3 sheave quick---reeve hook block with safety latch S 70mt (77 ton) 5 sheave quick---reeve hook block with safety latch S 8mt (8.8 ton) swivel hook ball with safety latch Fly --- Optional S 10.7m (35 ft) one piece lattice fly, stowable, offsettable to 2, 15, 30, and45. Maximum tip height is 48.2m (158 ft). S m ( ft) two piece bi---fold lattice fly, stowable, offsettable to 2, 15, 30, and45. Maximum tip height is 55.0m (180 ft 5 in). Fly Inserts --- Optional S One 4.9m (16 ft) lattice insert, equipped with two 419mm (16.5 in) root diameter nylon sheaves, to be mounted between the boom head and fly options. Maximum tip height is 59.7m (196 ft). S Two 4.9m (16 ft) lattice inserts, one equipped with two 419mm (16.5 in) root diameter nylon sheaves, to be mounted between the boom head and fly options. Maximum tip height is 64.5m (211 ft 7 in). J Operator s Cab and Controls Environmental Cab --- Fully enclosed, one person cab of galvaneal steel structure with acoustical insulation Equipped with: S Tinted and tempered glass windows S Extra---large fixed front window with windshield wiper and washer S Emergency exit roof window with windshield wiper S Sliding left side door with large fixed window S Sliding rear and right side windows for ventilation S Six way adjustable, cushioned seat with seat belt and storage compartment S Diesel fired warm---water heater with air ducts for front windshield defroster and cab floor S Defroster fan for the front window S Bubble level S Circulating fan S Adjustable sun visor S Dome light S Cup holder S Fire extinguisher located on outside rear cab wall S Left side viewing mirror S Two position travel swing lock S First aid kit Air Conditioning --- Optional --- Integral with cab heating system utilizing the same ventilation outlets Engine Dependent Heater --- Optional --- Flameless, warm---water system that does not have a separate fuel tank

6 J9CE Steering Column --- Pedestal type with tilt and telescope functions for operator comfort. Column includes the following controls and indicators: Left and right levers include: S Horn button S Turn signal switch S Driving light switch S Transmission direction switch Panel mounted switches for: S Travel park brake S Steer mode selector S 2/4 wheel drive/range selector S Transmission gear selector S Hazard flasher Panel mounted indicator/warning lights for: S Transmission temperature S Engine oil pressure S Travel park brake S Service brake S Turn signals S Rear wheel offset S Emergency steer Armrest Controls --- Two dual axis hydraulic joystick controllers or optional single axis hydraulic controllers for: S Swing S Boom hoist S Main rear winch S Auxiliary front winch --- optional S Drum rotation indication S Drum rotation indicator activation switch S Winch high/low speed and disable switch(es) S Third wrap calibration switches S Telescopic override switches S Warning horn button S Swing park brake S Override key switch Outrigger Controls --- Hand held control box with umbilical cord gives the operator the freedom to view operation while setting the outriggers. Foot Controls S Boom telescope S Swing brake S Engine throttle S Service brake Right Front Console --- Controls and indicators for: S Engine ignition S Check engine, stop S Engine throttle lock engine, and wait to S Function disable start indicators S Front windshield wiper S Console dimmer switch and washer S Bubble level S Cab floodlights S 12 volt power connection S Heating controls S Air conditioning --- optional S Emergency travel brake S Boom floodlight --- optional switch S Rotating beacon/strobe S Emergency stop switch light --- optional S Thirdwrapandfirstlayer indicator Cab Instrumentation --- Ergonomically positioned, analog instrumentation for crane operation including: S Engine coolant temperature with warning indicator S Hydraulic oil temperature with warning indicator S Fuel level with warning indicator S Tachometer S Transmission temperature with warning indicator S Voltmeter with warning indicator Rated Capacity Limiter --- Microguard graphic audio --- visual warning system integrated into the dash with anti--- two block and function limiter. Operating data available includes: S Crane configuration S Boom length and angle S Boom head height S Allowed load and % of allowed load S Boom angle S of load S Actual load S Operator settable alarms (include): S Maximum and minimum boom angles S Maximum tip height S Maximum boom length S Swing left/right positions S Operator defined area (imaginary plane) Internal RCL Light Bar --- Optional --- Visually informs the operator when crane is approaching maximum load capacity with a series of green, yellow, and red lights. External RCL Light Bar --- Optional --- Visually informs the ground crew when crane is approaching maximum load capacity with a series of green, yellow, and red lights. J Swing Motor/Planetary --- Bi ---directional hydraulic swing motor mounted to a planetary reducer for 360 continuous smooth swing at 2.0 rpm Swing Park Brake , electric over hydraulic, (spring applied/hydraulic released) multi---disc brake mounted on the speed reducer. Operated by a switch from the operator s cab. Swing Brake , foot operated, hydraulic applied disc brake mounted to the speed reducer Swing Lock --- Two---position swing lock (boom over front or rear) operated from the operator s cab J Electrical Swing Alarm --- Audio warning device signals when the upper is swinging. Lights S Two working lights on front of the cab S One rotating amber beacon on top of the cab --- optional S One amber strobe beacon on top of the cab --- optional S Boom floodlight --- optional

7 3 J Load Hoist System Load Hoist Performance Main (Rear) and Auxiliary (Front) Winches mm (3/4 in) Rope Maximum Line Pull Normal Line Speed High Line Speed Layer Total Layer kn lb m/min ft/min m/min ft/min m ft m ft , , , , , Maximum Diameter Wire Rope Application Type Permissible Load mm in kn lb Standard 19 3/4 6x19 IWRC --- right regular lay (Type DB) ,740 Main (Rear) Optional 19 3/4 18x19 rotation resistant --- right regular lay (Type RB) ,960 Winch Optional 19 3/4 36x7 rotation resistant --- right regular lay (Type ZB) ,619 Auxiliary (Front) Winch Standard 19 3/4 6x19 IWRC --- right regular lay (Type DB) ,740 Optional 19 3/4 18x19 rotation resistant --- right regular lay (Type RB) ,960 Optional 19 3/4 36x7 rotation resistant --- right regular lay (Type ZB) ,619 2M Main and Optional Auxiliary Winches S Axial piston, full and half displacement (2---speed) motors driven through planetary reduction unit for positive control under all load conditions S Grooved lagging S Power up/down mode of operation S Drum rotation indicator(s) S Drum diameter: 330mm (13 in) S Rope length: S Front: 152.4m (500 ft) S Rear: 182.9m (600 ft) S Maximum rope storage: 200.3m (657 ft) S Terminator style socket and wedge S Hoist drum cable followers J Hydraulic System Counterbalance Valves --- All hoist motors, boom extend cylinders, and boom hoist cylinders are equipped with counterbalance valves to provide load lowering and prevents accidental load drop when hydraulic power is suddenly reduced. J Counterweight Total of 5 443kg (12,000 lb) of counterweight pinned to the upper structure frame with capacities for the 5 443kg (12,000 lb) configuration

8 J9CE Carrier J General S 3.23m (10 ft 7 in) wide S 4.45m (14 ft 7 in) wheelbase (centerline of first axle to centerline of second axle) Frame --- Box---type, torsion resistant, welded construction made of high tensile steel. Equipped with front and rear towing and tie---down lugs, tow connections, and access ladders. J Outriggers Boxes --- Two double box, front and rear welded to carrier frame Beams and Jacks --- Four single stage beams with Confined Area Lifting Capacities (CALCt) provide selectable outrigger extensions of full, intermediate, and retracted. Hydraulically controlled from the operator s cab with integral check valves. Pontoons --- Four lightweight, quick release, 597 x 597mm (23.5 x 23.5 in), steel pontoons with contact area of 2 968cm 2 (460 in 2 ) can be stored for road travel in storage racks on the carrier. Main Jack Reaction kg (90,500 lb) forceand 1 358kPa (197 psi) ground bearing pressure J Steering and Axles Steering --- Four independent modes consisting of two wheel front, two wheel rear, four wheel, and crab. Each mode is controlled from the steering wheel and is selected byaswitchintheoperator scab. Drive ---Twomodes:4x2and4x4foroffhighwaytravel Axle Steered, non---driven for 4 x 2 and steered, driven for 4 x 4 Axle Steered, driven J Suspension Front --- Rigid mount to the carrier frame Rear ---Therearaxleissuspendedontheoscillationcylinders with motion of the axle controlled by a four bar linkage system. The oscillation cylinders lockout when the upper structure rotates 2.5 past centerline. S Hydro ---gas rear suspension --- optional J Tires and Wheels Front and Rear --- Four (single) 26.5 x ply rating, earthmover type tires on steel disc wheels S Spare tires and wheels --- optional J Brakes Service --- Full hydraulic, dual circuit, disc type brakes on all wheel ends Parking/Emergency --- Spring applied type, acting on front axle J Electrical Two batteries provide 12 volt starting and operation Lights S Front lighting includes two main headlights and two parking/directional indicators. S Side lighting includes two parking/directional indicators per side. S Rear lighting includes two parking/directional indicators, two parking/brake lights, and two reversing lights. S Other equipment includes hazard/warning system, cab light, instrument panel light, and signal horn. J Engine Specification CAT C6.6 Emissions compliance EU Stage IIIA (1) Numbers of Cylinders 6 Cycle 4 Bore and Stroke: mm (inch) 105 x 127 (4.13 x 5.00) Piston Displacement: L (in 3 ) 6.6 (403) Max. Brake Horsepower: kw (hp) Peak Torque: Nm (ft lb) ,000 rpm 986 1,400 rpm Alternator: volts --- amps Crankcase Capacity: L (qt) 17.4 (18.4) S Mechanically driven fan and thermostatically controlled radiator (1) Complies with EU Stage IIIA standards effective January J Transmission Powershift --- Three speed with high/low range for 5 forward and 5 reverse gears. Front axle disconnect for two or four wheel drive. Front axle disconnects in high range.

9 J Carrier Speeds and Gradeability Spicer Speed Gradeability stall) Gear Ratio km/h mph %Grade 5th Forward & Reverse 4th 2WD/Hi rd Forward & nd Reverse st 4WD/Low Based on a gross vehicle weight of kg (88,000 lb). Crane operating angle must not exceed 35 (77% grade). J Fuel Tank One 283.9L (75 gallon) capacity tank J Hydraulic System All functions are hydraulically powered allowing positive precise control with independent or simultaneous operation of all functions. Main Pumps S One two section fixed displacement gear pump for the front/rear winches and boom hoist circuits. S One two section fixed displacement gear pump for the swing/telescope, power steering/outrigger/telescope, service brake, and oscillation circuits. S Combined pump capacity of 522.4Lpm (138 gpm) Hydraulic Reservoir L (153 gal) capacity equipped with sight level gauge. Diffusers built in for deaeration. Filtration --- One 10 micron, full flow line filter in the control circuit. All oil is filtered prior to return to reservoir. Accessible for easy filter replacement. J Pump Drive All pumps are mounted on the transmission and mechanically driven by the diesel engine. S Front/rear winches and boom hoist pumps can be disconnected with a manual pump disconnect to aid in cold weather starting --- optional. 5

10 J9CE Axle Loads Gross Vehicle Upper Facing Front Upper Facing Rear Base crane with full tank of fuel Weight ( 1 ) Front Axles Rear Axles Front Axles Rear Axles kg lb kg lb kg lb kg lb kg lb , , , , ,990 Pintle hook, front Pintle hook, rear Rear steer indicator Hydro---gas suspension Pump disconnect Operator in cab Auxiliary winch with 152.4m (500 ft) wire rope Hoist drum follower --- auxiliary Substitute type DB rope with type RB rope --- main winch Substitute type DB rope with type RB rope --- auxiliary winch Substitute 152.4m (500 ft) wire rope with 182.9m (600 ft) auxiliary Remove 182.9m (600 ft) wirerope from rear (main) winch Remove 152.4m (500 ft) wirerope from front (auxiliary) winch Air conditioning Floodlight to front of boom base section Fly mounting brackets to boom base section for fly options m (35 ft) offsettable fly --- stowed 722 1, , , m ( ft) offsettable fly --- stowed , , , ,279 Auxiliary lifting sheave mt (77 ton) sheave hook block at bumper 635 1, , ,136 45mt (50 ton) sheave hook block at bumper 466 1, , , mt (25 ton) sheave hook block at bumper , ,132 8mt (8.8 ton) hook ball at bumper mt (77 ton) sheave hook block at boom head 635 1, , , , ,712 45mt (50 ton) sheave hook block at boom head 466 1, , , , , mt (25 ton) sheave hook block at boom head , , , ,967 8mt (8.8 ton) hook ball at boom head , ,426 Tire Maximum Allowable Axle 40.2km/h (25 mph) 26.5 x kg (51,040 lb) ( 1 ) Adjust gross vehicle weight and axle loading according to component weight. Note: All weights are ±3%.

11 7 General Dimensions CofRotation L 11.6m (38 0 ) 2.1m (7 0 ) 3.8m ( m ( m ( m ( m (5 8.5 ) m (1 0 ) 2.0m ( ) m (12 2 ) 0.8m (2 7.5 ) 13.9m ( ) 0.4m (1 3 ) 2.3m (7 8 ) 3.7m (12 0 ) 4.1m ( ) 2.1m (6 11 ) 3.7m (12 0 ) 4.1m ( ) CofRotation L 3.1m (10 2 ) Turning --- Front Wheel (4x2) Steering Metric English Wall to wall over carrier 13.2m 43 2 Wall to wall over boom attachment 16.3m 53 4 Curb to curb 12.6m 41 6 Centerline of tire 12.2m 40 1 Turning --- All Wheel (4x4) Steering Metric English Wall to wall over carrier 8.1m 26 6 Wall to wall over boom attachment 11.6m 38 1 Curb to curb 7.6m Centerline of tire 7.2m m (23 ) Tail Swing Metric English With counterweight 4.2m Without counterweight N/A N/A 0.3m (13.25 ) 0.2m (9.75 ) 2.5m (8 2.5 ) 2.9m ( ) 3.2m ( ) 5.4m ( ) 7.3m (24 0 ) Not To Scale

12 J9CE Working Range Diagram Height In Meters (Feet) Above Ground 67.1 (220) 64.0 (210) 61.0 (200) 3.0m 57.9 (10 ) (190) 54.9 (180) 51.8 (170) 48.8 (160) 45.7 (150) 42.7 (140) 39.6 (130) 36.6 (120) 33.5 (110) 30.5 (100) 27.4 (90) 24.4 (80) 21.3 (70) 18.3 (60) 15.2 (50) 12.2 (40) 9.1 (30) 6.1 (20) 3.0 (10) (210) 2.6m (8.5 ) 57.9 (190) 51.8 (170) 45.7 (150) 39.6 (130) 33.5 (110) 45 OFFSET 30 OFFSET 15 OFFSET 2 OFFSET (90) (70) (50) (30) (10) 35.1m (115 ) m (90 ) 35.1m (115 ) m (74 ) 35.1m (115 ) m (58 ) 29.0m (95 ) m (58 ) 35.1m (115 ) m (35 ) 35.1m (115 ) + 4.9m (16 ) 29.0m (95 ) m (35 ) 35.1m (115 ) Mode B 32.0m (105 ) 29.0m (95 ) 25.9m (85 ) 22.9m (75 ) 19.8m (65 ) 19.4m (63.6 ) Mode A 16.8m (55 ) 13.7m (45 ) 11.6m (38 ) Mode A & B 78 Max Boom Angle Boom + Fly Length In Meters (Feet) Boom Length In Meters (Feet) 61.0 (200) 54.9 (180) (160) (140) (120) (100) (80) (60) (40) Operating From Axis Of Rotation In Meters (Feet) 6.1 (20) CofRotation L

13 9 Boom Extend Modes Boom Mode A (A -max) Only inner mid section telescopes. Boom Length 11.58m (38 ) 13.72m (45 ) 16.76m (55 ) Inner Mid Section 7.82m (308 ) Stroke Base Section 19.39m (63.6 ) Boom Mode B (Standard) Inner mid, outer mid, and tip sections telescope simultaneously. Boom Length 11.58m (38 ) 13.72m (45 ) 16.76m (55 ) 19.81m (65 ) 22.86m (75 ) 25.91m (85 ) 28.96m (95 ) 32.00m (105 ) Tip Section 7.82m (308 ) Stroke Outer Mid Section 7.82m (308 ) Stroke Inner Mid Section 7.82m (308 ) Stroke Base Section 35.05m (115 )

14 J9CE Main Boom Lift Capacity Charts -- Standard (m) Fully Extended Outriggers Rotation (All Capacities Are Listed In Kilograms) Boom Length (m) / ** ** ** ** ** ** ** A---max Mode (m) This information is not for crane operation. Operator must refer to the in--- cab information for crane operation. Rated lifting capacities shown meet ISO 4305 standards.

15 11 (m) On Tires -- Stationary -- Boom Centered Over Front Between Tire Tracks (All Capacities Are Listed In Kilograms) Boom Length (m) (m) This information is not for crane operation. Operator must refer to the in--- cab information for crane operation. Rated lifting capacities shown meet ISO 4305 standards.

16 J9CE (m) On Tires -- Pick & Carry (Creep) -- Boom Centered Over Front (All Capacities Are Listed In Kilograms) Boom Length (m) (m) On Tires -- Stationary Rotation (All Capacities Are Listed In Kilograms) Boom Length (m) (m) (m) This information is not for crane operation. Operator must refer to the in--- cab information for crane operation. Rated lifting capacities shown meet ISO 4305 standards.

17 13 Fly Attachment Lift Capacity Charts -- Optional (m) m Main Boom Length 2 Fly Offset Fly Length (m) Fully Extended Outriggers Rotation (All Capacities Are Listed In Kilograms) m Main Boom Length 15 Fly Offset Fly Length (m) (m) This information is not for crane operation. Operator must refer to the in--- cab information for crane operation. Rated lifting capacities shown meet ISO 4305 standards.

18 J9CE (m) m Main Boom Length 30 Fly Offset Fly Length (m) Fully Extended Outriggers Rotation (All Capacities Are Listed In Kilograms) m Main Boom Length 45 Fly Offset Fly Length (m) (m) This information is not for crane operation. Operator must refer to the in--- cab information for crane operation. Rated lifting capacities shown meet ISO 4305 standards.

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20 Link -Belt Construction Equipment Company Lexington, Kentucky RLink--Belt is a registered trademark. Copyright We are constantly improving our products and therefore reserve the right to change designs and specifications.