JEEP WRANGLER. K 2x. G 12x. N 8x. Front Bumper # AD, , AC, AB and AB. Kit # , AB

Size: px

Start display at page:

Download "JEEP WRANGLER. K 2x. G 12x. N 8x. Front Bumper # AD, , AC, AB and AB. Kit # , AB"

Barnard Jordan
6 years ago
Views:

1 Kit # AD JEEP WRANGLER Front umper # AD, , A, A and A Kit # , A A L 1 D 4x I F 1 D 4x I F N 8x G 1 4x See steps 1-11, then proceed to steps * Required to install winch Kit # A H Required to install winch. J K H Required to install winch. G 1 4x See steps 1-11, then proceed to steps * Required to install winch J Kit # , A K O E M 1 1 G 1 G 1 K H See steps 1-19 See steps 1-19 N 8x K O 8mm 15mm 18mm 9/16 1/4 Loctite 7/16 1 of 13

2 6x 1 Remove grille panel. 2 Disconnect bulb assembly on each side. 3 Remove bumper applique. 2 of 13

3 See steps 17,18 or 30, 31, 32 6x 4 Remove lower splash shield. See steps 12,14, 22 & 24 8x Fascia shown without Tow Hooks 18mm Stud Plate or Tow Hook 5 umper Frame Washer Plate Nuts Save nuts & washer plates for re-use i n steps 12, 14, or 22, 24. *Note: Additional Fog Lamp Kits, Driving Lamp Kits and Wiring Installation Kits are available to be added to the holes provided in the bumper. Disconnect harness from fog lamp if equipped and place fascia assembly on the floor. 6 3 of 13

4 1 2 K 7 1)Disconnect wire harness. 2)Using Item K, tie wrap securely in place to vehicle on both sides. 4x 15mm See step 14 Fascia with Remove crossmember to access stud plates. If equipped, remove tow hooks. See step 12 Fascia without OR , A & , A Only See step 11 Remove fog Lamps from bumper 10 Remove 4 screws that secure front fog lamp housing to back of front bumper. Discard screws. 4 of 13

5 , A & , A Only Install fog Lamps to bumper & torque 1/4 3.9 N.m / 35 In-lbs N 4x 8x 11 Kit # A, A & (Shown) - Vehicle without 18mm Stud Plate or Tow Hook umper Frame Washer Plate Nuts 100 N.m / 75 ft-lbs Re-use nuts and washer plates from Step 5 and stud plates from Step 9. After leveling the bumper for best appearance, 12 torque hardware as shown. 5 of 13

6 Vehicles without, opening at bottom. Do not over-torque 11 N.m / 96 in-lbs. G 8mm 4x Install U-nuts as shown, correct orientation is important for proper installation. 13A Note: View without Tow Hook Kit # A, A & (Shown) - Vehicle with E Vehicles with 13 18mm N.m / 75 ft-lbs Vehicles with, opening at top. Re-use nuts and washer plates from Step 5 and tow hooks from Step 10. After leveling the bumper for best appearance, torque hardware as shown. Do not over-torque 11 N.m / 96 in-lbs. G 8mm 15A 4x Install U-nuts as shown, correct orientation is important for proper installation. 15 Note: View with Tow Hook 6 of 13

7 , A & , A Only onnect jumper harness to fog lamps & wire harness O O 16 4x Install four (4) U-nuts (item ). 17 Kit # A, A & (Shown) 12 N.m / 8 ft-lbs 8mm See step 4 H See steps 1-3 Reverse Steps 3, 2 then 1 for re-installation of Grill Panel and umper Applique 18 G 4x Splashshield is designed to be positioned above rear bumper flange of 13

8 Kit # AD, & A (Shown) A Hawse Fairlead and hardware not included in umper Kit # AD, & A. 20 Kit # AD, & A (Shown) Winch must be positioned into bumper before the bumper is attached to the vehicle. Note: If installing winch, rest winch in place, do not install bolts (item J). It will be necessary to move winch (side to side) to install bumper hardware. 1 * Install 3/8 Square Nut (4x) * 2 Winch not included in umper Kit # AD, & A (Shown). * 3/8 Square Nuts included in winch kit. The 3/8 bolts in winch kit will not be used. * A 21 8 of 13

9 Kit # AD, A & (Shown) - Vehicle with shown, vehicles without similar HAND TIGHTEN ONLY Frame Support A Frame Extension Stud Plate or Tow Hook umper Frame Washer Plate 1 Nuts *Note: Due to vehicle variations, gaps may be present between the Lower Rear umper racket and the Frame Support. If gaps are present, install washers (item D, up to per side) between the Lower Rear umper racket and the Frame Support. 3 Lower Rear umper rackets I F D 1x or 20 N.m / 15 ft-lbs Rotate umper under frame extension to align lower rear bumper bracket slots to frame support hole (see frame 7) and then loosely install two tow hooks with nuts and washer plates (removed in step 5). Now loosely install bolts (item I) to handle nuts (item F). Due to vehicle variations, washers (item D) are supplied to eliminate gaps of 13

10 Vehicles without Apply Loctite to olts (Item J), 4 total. Loctite 23 J Vehicles without 18mm 8x 100 N.m / 75 ft-lbs A 4x J 55 N.m / 40 ft-lbs After leveling the bumper for best appearance, torque hardware as shown 8 places. Install Winch using bolts (Item J) provided. Note: If bolts do not align to nuts in the winch legs, the holes in bumper may need to be enlarged slightly. If this procedure is required, deburr the holes/slots and apply Mopar Rust Inhibitor to all bare edges and allow to dry of 13

11 Vehicles with Apply Loctite to olts (Item J), 4 total. Loctite 25 J Vehicles with 18mm 8x 100 N.m / 75 ft-lbs A 4x J 55 N.m / 40 ft-lbs After leveling the bumper for best appearance, torque hardware as shown 8 places. Install Winch using bolts (Item J) provided. Note: If bolts do not align to nuts in the winch legs, the holes in bumper may need to be enlarged slightly. If this procedure is required, deburr the holes/slots and apply Mopar Rust Inhibitor to all bare edges and allow to dry of 13

12 Vehicles with, opening at top. Vehicles without, opening at bottom. 27 4x Install U-nuts as shown, correct orientation is important for proper installation. 11 N.m / 96 in-lbs. Do not over-torque G Install U-nuts as shown, correct orientation is important for proper installation. G 4x 8mm 28 Note: View with Tow Hook Note: View without Tow Hook onnect jumper harness to fog lamps & wire harness O O 29 Kit # AD, & A 1 L M1 M2 1 L M2 30 1) Measure 1 inboard from centerline of holes and mark locations (M1 and M2). 2) Notch locations 2 wide and 1.25 deep. M of 13

13 31 Kit # AD, A & (Shown) Install two (2) u-nuts (item ) to the outer holes only, for the Winch umper the center holes do not require u-nuts for attachment. 8mm 12 N.m / 8 ft-lbs See step 4 H 32 G Splashshield is designed to be positioned above rear bumper flange. Outer holes (2) are used to attach splashsheild. See steps 1-3 Reverse Steps 3, 2 then 1 for re-installation of Grill Panel and umper applique of 13

JEEP WRANGLER P Q 2X R 4X. K 2x. G 12x. F 2x N. Front Bumper # AD, , AC, # , AC and AC

JEEP WRANGLER P Q 2X R 4X. K 2x. G 12x. F 2x N. Front Bumper # AD, , AC, # , AC and AC Kit # 82209740AD JEEP WRANGLER Front umper #82209740AD, 82211715, 82210341A, #82213575, 82211716 82213578 82211715A and 82211716A Kit # 82211715, 82211715A A A L 1 D 12X 4x I F 1 D P Q 2X R 4X F N 4x I