ON-VEHICLE INSPECTION
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1 51 Connector Front Side: A5 ON-VEHICLE INSPECTION 1. INSPECT TOWING CONVERTER RELAY (a) Measure the voltage and check the result in accordance with the value(s) in the table below. Standard E064833E01 Tester Connection Condition Specified Condition 1 - Body ground Constant Battery positive voltage 2 - Body ground Turn signal switch (right turn) OFF ON 2 - Body ground Depress brake pedal Battery positive voltage 3 - Body ground 4 - Body ground Turn signal switch (right turn) OFF ON Turn signal switch (left turn) OFF ON 4 - Body ground Depress brake pedal Battery positive voltage 6 - Body ground Constant Below 1 Ω 8 - Body ground Depress brake pedal Battery positive voltage 9 - Body ground Turn signal switch (left turn) OFF ON
2 52 REMOVAL 1. BOLT, SCREW AND NUT TABLE mm (in.) (L = Length) Code Shape Code Shape Code Shape <A> L = 16 (0.63) <B> L = 20 (0.79) <C> L = 16 (0.63) <D> φ = 5 (0.20) L = 14 (0.55) <E> φ = 5 (0.20) L = 18 (0.71) <F> φ = 5 (0.20) L = 20 (0.79) <G> B085808E01 HINT: All bolts, screws and nuts relevant to installing and removing the instrument panel are shown along with their alphabetic codes in the table below. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working. 3. REMOVE FRONT FLOOR FOOTREST (See page IR-1) 4. REMOVE FRONT DOOR SCUFF PLATE LH (for Regular Cab) (See page IR-40) 5. REMOVE FRONT DOOR SCUFF PLATE LH (for Access Cab) (See page IR-61) 6. REMOVE FRONT DOOR SCUFF PLATE LH (for Double Cab) 7. REMOVE FRONT DOOR SCUFF PLATE RH (for Regular Cab) (See page IR-40) 8. REMOVE FRONT DOOR SCUFF PLATE RH (for Access Cab) (See page IR-61) 9. REMOVE FRONT DOOR SCUFF PLATE RH (for Double Cab)
3 REMOVE COWL SIDE TRIM BOARD LH (for Regular Cab) (See page IR-40) 11. REMOVE COWL SIDE TRIM BOARD LH (for Access Cab) (See page IR-61) 12. REMOVE COWL SIDE TRIM BOARD LH (for Double Cab) (See page IR-12) 13. REMOVE COWL SIDE TRIM BOARD RH (for Regular Cab) (See page IR-40) 14. REMOVE COWL SIDE TRIM BOARD RH (for Access Cab) (See page IR-61) 15. REMOVE COWL SIDE TRIM BOARD RH (for Double Cab) (See page IR-12) 16. SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See page IP-8) 17. SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See page IP-8) 18. REMOVE FRONT PILLAR GARNISH LH (for Regular Cab) (See page IR-41) 19. REMOVE FRONT PILLAR GARNISH LH (for Access Cab) (See page IR-62) 20. REMOVE FRONT PILLAR GARNISH LH (for Double Cab) (See page IR-13) 21. REMOVE FRONT PILLAR GARNISH RH (for Regular Cab) (See page IR-41) 22. REMOVE FRONT PILLAR GARNISH RH (for Access Cab) (See page IR-63) 23. REMOVE FRONT PILLAR GARNISH RH (for Double Cab) (See page IR-14) 24. REMOVE INSTRUMENT PANEL UNDER TRAY (for Pedal Type Parking Brake) (See page IP-9) 25. REMOVE INSTRUMENT PANEL HOLE COVER (for Lever Type Parking Brake) (See page IP-9) 26. REMOVE CONSOLE UPPER REAR PANEL SUB- ASSEMBLY (for Automatic Transmission on Separate Seat Type) (See page IP-9) 27. REMOVE CONSOLE UPPER REAR PANEL SUB- ASSEMBLY (for Manual Transmission on Separate Seat Type) (See page IP-9) 28. REMOVE REAR CONSOLE BOX ASSEMBLY (for Separate Seat Type) (See page IP-10) 29. REMOVE INSTRUMENT PANEL CUP HOLDER TRAY (for Automatic Transmission on Separate Seat Type) (See page IP-10)
4 REMOVE FRONT CONSOLE BOX (for Automatic 10) 31. REMOVE FRONT CONSOLE BOX (for Manual 11) 32. REMOVE FRONT CONSOLE BOX (for Automatic Transmission on Bench Seat Type) (See page IP-11) 33. REMOVE FRONT CONSOLE BOX (for Manual Transmission on Bench Seat Type) (See page IP-11) 34. REMOVE AIR CONDITIONING CONTROL ASSEMBLY (See page IP-12) 35. REMOVE RADIO RECEIVER ASSEMBLY (See page AV-69) 36. SEPARATE HOOD LOCK CONTROL LEVER SUB- ASSEMBLY (See page ED-3) 37. REMOVE LOWER NO. 1 INSTRUMENT PANEL FINFISH PANEL (See page IP-12) 38. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (See page IP-12) 39. REMOVE COMBINATION METER ASSEMBLY (See page IP-13) 40. REMOVE INSTRUMENT CLUSTER CENTER FINISH PANEL SUB-ASSEMBLY (See page IP-13) 41. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY (See page IP-13) 42. REMOVE INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY RH (See page IP-14) 43. REMOVE LOWER INSTRUMENT PANEL LH (See page IP-14) 44. REMOVE LOWER INSTRUMENT COVER SUB- ASSEMBLY (See page IP-14) 45. REMOVE INSTRUMENT SIDE PANEL RH (See page IP-14) 46. DISCONNECT PASSENGER AIRBAG CONNECTOR (See page RS-576) 47. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY W/ PASSENGER AIRBAG ASSEMBLY (See page IP-14)
5 REMOVE TOWING CONVERTER RELAY (a) Disconnect the connector. (b) Remove the bolt and towing converter relay. E076057E01 E076057E01 INSTALLATION 1. INSTALL TOWING CONVERTER RELAY (a) Install the towing converter relay with the bolt. Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) (b) Connect the connector. 2. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY W/ PASSENGER AIRBAG ASSEMBLY (See page IP-18) 3. CONNECT PASSENGER AIRBAG CONNECTOR 4. INSTALL INSTRUMENT SIDE PANEL RH (See page IP-20) 5. INSTALL INSTRUMENT LOWER COVER SUB- ASSEMBLY (See page IP-20) 6. INSTALL LOWER INSTRUMENT PANEL LH (See page IP-20) 7. INSTALL INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY RH (See page IP-20) 8. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY (See page IP-20) 9. INSTALL INSTRUMENT CLUSTER CENTER FINISH PANEL SUB-ASSEMBLY (See page IP-21) 10. INSTALL COMBINATION METER ASSEMBLY (See page IP-21) 11. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (See page IP-21) 12. INSTALL LOWER NO.1 INSTRUMENT PANEL FINISH PANEL (See page IP-22) 13. CONNECT HOOD LOCK CONTROL LEVER SUB- ASSEMBLY (See page ED-8) 14. INSTALL RADIO RECEIVER ASSEMBLY (See page AV-70) 15. INSTALL AIR CONDITIONING CONTROL ASSEMBLY (See page IP-22) 16. INSTALL FRONT CONSOLE BOX (for Manual Transmission on Bench Seat Type) (See page IP-22) 17. INSTALL FRONT CONSOLE BOX (for Automatic Transmission on Bench Seat Type) (See page IP-23)
6 INSTALL FRONT CONSOLE BOX (for Manual 23) 19. INSTALL FRONT CONSOLE BOX (for Automatic 24) 20. INSTALL INSTRUMENT PANEL CUP HOLDER TRAY (for Automatic Transmission on Separate Seat Type) (See page IP-24) 21. INSTALL REAR CONSOLE BOX ASSEMBLY (for Separate Seat Type) (See page IP-24) 22. INSTALL CONSOLE UPPER REAR PANEL SUB- ASSEMBLY (for Manual Transmission on Separate Seat Type) (See page IP-25) 23. INSTALL CONSOLE UPPER REAR PANEL SUB- ASSEMBLY (for Automatic Transmission on Separate Seat Type) (See page IP-25) 24. INSTALL INSTRUMENT PANEL HOLE COVER (for Lever Type Parking Brake) (See page IP-25) 25. INSTALL INSTRUMENT PANEL UNDER TRAY (for Pedal Type Parking Brake) (See page IP-25) 26. INSTALL FRONT PILLAR GARNISH LH (for Regular Cab) (See page IR-51) 27. INSTALL FRONT PILLAR GARNISH LH (for Access Cab) (See page IR-74) 28. INSTALL FRONT PILLAR GARNISH LH (for Double Cab) (See page IR-28) 29. INSTALL FRONT PILLAR GARNISH RH (for Regular Cab) (See page IR-52) 30. INSTALL FRONT PILLAR GARNISH RH (for Access Cab) (See page IR-74) 31. INSTALL FRONT PILLAR GARNISH RH (for Double Cab) (See page IR-28) 32. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH 33. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH 34. INSTALL COWL SIDE TRIM BOARD LH (for Regular Cab) (See page IR-52) 35. INSTALL COWL SIDE TRIM BOARD LH (for Access Cab) (See page IR-75) 36. INSTALL COWL SIDE TRIM BOARD LH (for Double Cab) (See page IR-29) 37. INSTALL COWL SIDE TRIM BOARD RH (for Regular Cab) (See page IR-52)
7 INSTALL COWL SIDE TRIM BOARD RH (for Access Cab) (See page IR-75) 39. INSTALL COWL SIDE TRIM BOARD RH (for Double Cab) (See page IR-29) 40. INSTALL FRONT DOOR SCUFF PLATE LH (for Regular Cab) (See page IR-52) 41. INSTALL FRONT DOOR SCUFF PLATE LH (for Access Cab) (See page IR-75) 42. INSTALL FRONT DOOR SCUFF PLATE LH (for Double Cab) (See page IR-29) 43. INSTALL FRONT DOOR SCUFF PLATE RH (for Regular Cab) (See page IR-52) 44. INSTALL FRONT DOOR SCUFF PLATE RH (for Access Cab) (See page IR-75) 45. INSTALL FRONT DOOR SCUFF PLATE RH (for Double Cab) (See page IR-29) 46. INSTALL FRONT FLOOR FOOTREST (See page IR-1) 47. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf) 48. INSPECT SRS WARNING GHT (See page RS-28)
REMOVAL IR 11. Slide the inner rear view mirror.
11 Slide REMOVAL CAUTION: Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing (See page RS-1). 1. DISCONNECT
All bolts, screws and nuts relevant to installing and removing the instrument panel are shown along with their alphabet code below.
Page 1 of 12 Last Modified: 9-21-2007 1.6 A Service Category: Vehicle Interior Section: Interior Panels/Trim Model Year: 2008 Model: Tundra Doc ID: RM000002VHU003X Title: INSTRUMENT PANEL: INSTRUMENT PANEL
LI 84 LIGHTING REAR COMBINATION LIGHT ASSEMBLY REMOVAL
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Code Shape Code Shape. φ = 6 (0.31) (0.24) (A) (B) (C) L = 18 L = 20 (0.71) φ = 5 (0.24) (0.20) (D) (E) (F) L = 16 L = 14 (0.63)
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Model Year: 2008 Model: xb Doc ID: RM000001XUW004X
1 of 18 2/28/2008 10:41 AM Last Modified: 2-12-2007 Service Category: Vehicle Interior 1.6 A Section: Interior Panels/Trim Model Year: 2008 Model: xb Doc ID: RM000001XUW004X Title: INTERIOR: ROOF HEADLINING:
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