STEERING SYSTEM PRECAUTION SR 1

Size: px
Start display at page:

Download "STEERING SYSTEM PRECAUTION SR 1"

Transcription

1 System Name Power Window Control System STEERING COLUMN STEERING SYSTEM STEERING SYSTEM PRECAUTION 1 1. HANDLING PRECAUTIONS FOR S AIRBAG SYSTEM (SEE PAGE RS-1) 2. HANDLING PRECAUTIONS FOR STEERING COLUMN (a) When handling the steering column assembly: (1) Avoid any impact to the steering column assembly, especially to the motor or the torque sensor. Replace with a new one if dropped or subjected to the severe impact. (2) Do not pull on the wire harness when moving the steering column assembly. (3) When the steering column assembly or other steering-related parts have been removed and either reinstalled or replaced, perform the steering center point adjustment (zero point calibration) (see page IN-32). (b) When disconnecting and reconnecting the connectors: (1) When disconnecting the connector related to the electronic motor power steering system, turn the power switch ON (IG), center the steering wheel, turn the power switch off, and then disconnect the connector. (2) When reconnecting the connector related to the electronic motor power steering system, turn the power switch OFF, Center the steering wheel, and then turn the power switch ON (IG) before reconnecting the connector. Do not turn the power switch ON (IG) when the steering wheel is not centered. (3) If the procedures above are not perform properly, the steering center point (zero point) will deviate, which will lead to a difference in steering effort between right and left. If there is a difference in the steering effort between right and left, perform the steering center point adjustment (zero point calibration) (see page IN- 32). FOR INITIALIZATION When disconnecting the cable from the negative (-) battery terminal, initialize the following systems after the cable is reconnected. See Page IN-32 FOR HYBRID SYSTEM ACTIVATION

2 2 STEERING COLUMN STEERING SYSTEM When the warning light is illuminated or the battery has been disconnected and reconnected, press the power switch may not start the system on the first try. If so, press the power switch again. With the power switch's power mode changed to ON (IG), disconnect the battery. If the key is not in the slot during reconnection, DTC B2799 may be output.

3 STEERING COLUMN STEERING SYSTEM 3 Steering system Hard steering Poor return No free play or excessive play PROBLEM SYMPTOMS TABLE HINT: Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "Suspected area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary. Symptom Suspected area See page Knocking (or clanking) sound occurs when turning steering wheel back and forth while power steering is in operation. Friction sound occurs when turning steering wheel during low speed driving. High-pitched sound (squealing sound) occurs when turning steering wheel slowly with vehicle stopped. Steering wheel vibrates and noise occurs when turning steering wheel from lock to lock. 30 mm Maximum Free Play F046393E03 1. Front tires (improperly inflated, unevenly worn) TW-3 2. Front wheel alignment (Incorrect) SP-2 3. Front suspension (Lower ball joint) SP Steering intermediate shaft Steering column Steering gear PS Power steering ECU Front tires (improperly inflated, unevenly worn) TW-3 2. Front wheels alignment (Incorrect) SP-2 3. Steering column Steering gear PS Power steering ECU Steering intermediate shaft Steering gear PS Steering intermediate shaft Front suspension (Lower ball joint) SP Front axle hub (Hub bearing) AH-4 4. Steering gear PS Power steering motor Steering column Power steering motor Power steering motor Steering column -5 ON-VEHICLE INSPECTION 1. CHECK STEERING WHEEL FREE PLAY (a) Stop the vehicle and align the tires straight ahead. (b) Turn the steering wheel gently right and left, and check the steering wheel free play. Maximum free play: 30 mm (1.18 in.) If the free play exceeds the maximum, replace the steering intermediate shaft sub-assembly or steering gear.

4 4 Steering Wheel Masking Tape Steering Column Upper Cover STEERING COLUMN STEERING SYSTEM REPAIR 1. STEERING POSITION (a) Apply masking tape on the top center of the steering wheel and steering column upper cover. (b) Drive the vehicle in a straight line for 100 m (328 ft.) at a constant speed of 56 km/h (35 mph), and hold the steering wheel to maintain the course. F016015E07 Steering Column Upper Cover (c) Draw a line on the masking tape as shown in the illustration. Marked Line Steering Wheel Masking Tape F016016E04 Steering Column Upper Cover Marked Line Steering Wheel F016017E02 (d) (e) (f) (g) Rotate the steering wheel to the center position. HINT: Locate the center position by looking at: 1) the upper surface of the steering wheel, 2) the upper cover, and 3) the horizontal line of the "S Airbag" symbol imprinted on the steering pad. Draw a new line on the masking tape on the steering wheel as shown in the illustration. Measure the distance between the 2 lines on the masking tape on the steering wheel. Calculate the measured distance in terms of steering angle. Reference: 1 mm (0.004 in.) = 1 HINT: Make a note of the steering angle.

5 STEERING COLUMN STEERING SYSTEM 5 Marked Line 2. ADJUST STEERING ANGLE (a) Draw a line on the RH and LH tie rod ends and rack ends, respectively, where it can be easily seen. (b) Using a paper gauge, measure the distance from the RH and LH tie rod ends to the rack end screws. HINT: Measure both the RH and LH sides. Make a note of the measured values. R000429E04 F051053E01 (c) (d) (e) (f) (g) (h) Remove the RH and LH boot clips from the rack boots. Loosen the RH and LH lock nuts. Turn the RH and LH rack ends equally in different directions according to the steering angle. Reference: One 360 turn of rack end (1.5 mm (0.059 in.) horizontal movement) is equal to 13 of steering angle. Tighten the RH and LH lock nuts. Torque: 74 N*m (750 kgf*cm, 54 ft.*lbf) Make sure that the difference in length between the RH and LH tie rod ends and rack end screws is within 1.5 mm (0.059 in.). Install the RH and LH boot clips. Perform the steering angle sensor zero point calibration (see page IN-32).

6 STEERING COLUMN STEERING COLUMN ASSEMBLY STEERING COLUMN ASSEMBLY COLUMN COMPONENTS 5 w/ Cruise Control STEERING PAD ASSEMBLY NO. 2 STEERING WHEEL COVER LOWER STEERING WHEEL ASSEMBLY 8.8 (90, 78 in.*lbf) 50 (510, 37) NO. 2 STEERING WHEEL COVER LOWER STEERING COLUMN UPPER COVER 8.8 (90, 78 in.*lbf) NO. 3 STEERING WHEEL COVER LOWER STEERING COLUMN LOWER COVER N*m (kgf*cm, ft.*lbf) : Specified torque G100842E01

7 6 STEERING COLUMN STEERING COLUMN ASSEMBLY TURN SIGNAL SWITCH ASSEMBLY (WITH SPIRAL CABLE SUB-ASSEMBLY) STEERING COLUMN ASSEMBLY CLAMP 25 (255, 18) 25 (255, 18) NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY 35 (360, 26) COLUMN HOLE COVER SILENCER SHEET STEERING SLIDING YOKE SUB-ASSEMBLY 35 (360, 26) N*m (kgf*cm, ft.*lbf) : Specified torque G100843E01

8 STEERING COLUMN STEERING COLUMN ASSEMBLY 7 WIRE HARNESS CLAMP 18 (185, 13) STEERING COLUMN ASSEMBLY POWER STEERING MOTOR ASSEMBLY TILT LEVER BRACKET 2.0 (20, 18 in.*lbf) N*m (kgf*cm, ft.*lbf) : Specified torque MP grease G100844E01

9 8 Matchmark STEERING COLUMN STEERING COLUMN ASSEMBLY REMOVAL 1. REMOVE NO. 2 REAR FLOOR BOARD 2. REMOVE REAR DECK FLOOR BOX 3. REMOVE NO. 3 REAR FLOOR BOARD ASSEMBLY 4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. 5. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 6. REMOVE NO. 2 STEERING WHEEL COVER LOWER 7. REMOVE NO. 3 STEERING WHEEL COVER LOWER 8. REMOVE STEERING PAD ASSEMBLY (See page RS- 268) 9. REMOVE STEERING WHEEL ASSEMBLY (a) Remove the nut and put matchmarks on the steering wheel and steering main shaft. (b) Using SST, remove the steering wheel. SST ( , , , ) SST G028394E REMOVE TILT LEVER BRACKET (a) Remove the 2 screws and tilt lever bracket. F046710E01 F046711E REMOVE STEERING COLUMN COVER (a) Detach the 4 claws and remove the 3 screws. Then remove the steering column lower cover and the steering column upper cover. 12. REMOVE TURN SIGNAL SWITCH ASSEMBLY (a) Remove the clamp and remove the turn signal switch from the steering column. 13. REMOVE SPIRAL CABLE SUB-ASSEMBLY (See page RS-278) 14. REMOVE FRONT DOOR INSIDE SCUFF PLATE LH (See page IR-7)

10 STEERING COLUMN STEERING COLUMN ASSEMBLY REMOVE FRONT DOOR INSIDE SCUFF PLATE RH (See page IR-7) 16. REMOVE COWL SIDE TRIM BOARD LH (See page IR- 7) 17. REMOVE COWL SIDE TRIM BOARD RH (See page IR-7) 18. REMOVE NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY (See page IP-5) 19. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (See page IP-6) 20. REMOVE UPPER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (See page IP-6) 21. REMOVE NO. 3 INSTRUMENT PANEL REGISTER ASSEMBLY (See page IP-6) 22. REMOVE NO. 4 INSTRUMENT PANEL REGISTER ASSEMBLY (See page IP-6) 23. REMOVE NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY (See page IP-7) 24. REMOVE MULTI-DISPLAY (See page NS-172) 25. REMOVE GLOVE COMPARTMENT DOOR STOPPER SUB-ASSEMBLY (See page IP-7) 26. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY (See page IP-7) 27. REMOVE GLOVE COMPARTMENT DOOR (See page IP-7) 28. REMOVE NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY (w/ JBL Sound System) 29. REMOVE FRONT PILLAR GARNISH CORNER PIECE RH (See page IR-7) 30. REMOVE FRONT PILLAR GARNISH CORNER PIECE LH (See page IR-7) 31. REMOVE FRONT PILLAR GARNISH ASSEMBLY LH (See page IR-8) 32. REMOVE FRONT PILLAR GARNISH ASSEMBLY RH (See page IR-8) 33. DISCONNECT PASSENGER AIRBAG CONNECTOR (See page RS-282) 34. REMOVE INSTRUMENT PANEL PASSENGER AIRBAG ASSEMBLY (See page RS-282)

11 10 STEERING COLUMN STEERING COLUMN ASSEMBLY 35. DISCONNECT POWER STEERING ECU ASSEMBLY (a) Disconnect the torque sensor wire harness clamp from the bottom surface of the power steering ECU. (b) Disconnect the torque sensor wire harness clamp from the instrument panel reinforcement. (c) Disconnect the 2 steering column connectors from the power steering ECU. 36. REMOVE FRONT FLOOR FOOTREST LH (a) Using a flat head screwdriver, pull the front floor footrest forward, detach the 2 clips, and remove the front floor footrest. G028396E REMOVE COLUMN HOLE COVER SILENCER SHEET (a) Fold back the floor carpet and remove the 2 clips and column hole cover silencer sheet. G028397E01 Matchmark Matchmark Bolt A Bolt B Bolt C G028398E REMOVE NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY (a) Loosen the bolt labeled A on the steering sliding yoke. (b) Put matchmarks on the steering intermediate shaft and steering intermediate shaft. (c) Remove the bolt labeled B and separate the steering intermediate shaft from the steering intermediate shaft. (d) Put matchmarks on the steering intermediate shaft and steering column. (e) Remove the bolt labeled C and separate the steering intermediate shaft from the steering column. 39. REMOVE STEERING SLIDING YOKE SUB- ASSEMBLY (a) Remove the bolt and steering sliding yoke from the steering intermediate shaft. G029330E01

12 STEERING COLUMN STEERING COLUMN ASSEMBLY REMOVE STEERING COLUMN ASSEMBLY (a) Disconnect the connectors and wire harness clamps from the steering column. (b) Remove the 3 bolts and steering column. F046713E01 DISASSEMBLY 1. REMOVE POWER STEERING MOTOR ASSEMBLY (a) Remove the 2 clamps from the power steering motor and torque sensor wire harness. Do not damage the clamps. (b) Remove the 2 bolts and power steering motor. G028401E01 G028400E01 INSPECTION 1. INSPECT STEERING COLUMN ASSEMBLY (a) Using SST and a torque wrench, measure the main shaft turning torque. SST Standard turning torque: 0.4 to 1.1 N*m (4 to 11 kgf*cm, 4 to 10 in.*lb) (2 sec./turn) (b) If turning torque is out of the specification, remove the motor and remeasure. Reference turning torque: 0.1 to 0.6 N*m (1 to 6 kgf*cm, 1 to 5 in.*lb) (2 sec./turn) (motorless) If turning torque is within the specification, replace the motor within a new one. If turning torque is out of the specification, replace the steering column assembly with a new one.

13 12 SST 270 to 290 mm (10.63 to in.) 130 to 150 mm (5.12 to 5.91 in.) STEERING COLUMN STEERING COLUMN ASSEMBLY G029327E02 REASSEMBLY 1. INSTALL POWER STEERING MOTOR ASSEMBLY (a) Secure the steering column in a vise so that the motor installation part is horizontal. (b) Apply MP grease to the serrated part of the motor and install it to the steering column. Reference amount: 0.3 g ( oz.) (c) Using SST, turn the steering main shaft 2 or 3 turns at a rate of one turn per second to seat the motor, and temporarily tighten the 2 bolts. Make sure that the motor is installed vertically and sits under its own weight. Temporarily tighten the bolts with the motor properly seated. (d) Fully tighten the 2 bolts. Torque: 18 N*m (185 kgf*cm, 13 ft.*lbf) Do not apply force to the motor in the horizontal direction when tighten the bolts. (e) Hold the wire harness for the power steering motor and torque sensor wire harness with the 2 clamps and vinyl tape as shown in the illustration. 140 to 160 mm (5.51 to 6.30 in.) Clamp 280 to 300 mm (11.02 to in.) G029329E02 INSTALLATION 1. INSTALL STEERING COLUMN ASSEMBLY (a) Install the steering column with the 3 bolts. Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) (b) Connect the connectors and wire harness clamps to the steering column. F046713E01

14 STEERING COLUMN STEERING COLUMN ASSEMBLY INSTALL STEERING SLIDING YOKE SUB- ASSEMBLY (a) Temporarily install the steering sliding yoke subassembly to the steering intermediate shaft with the bolt. G029330E01 Matchmark Matchmark Bolt A Bolt B Bolt C G028398E05 G028396E01 3. INSTALL STEERING INTERMEDIATE SHAFT SUB- ASSEMBLY (a) Align the matchmarks on the steering intermediate shaft assembly and steering column and install them with the bolt labeled C. Torque: 35 N*m (360 kgf*cm, 26 ft.*lbf) (b) Align the matchmark on the steering intermediate shaft and steering intermediate shaft and install them with the bolt labeled B. Torque: 35 N*m (360 kgf*cm, 26 ft.*lbf) (c) Tighten the bolt labeled A on the steering sliding yoke. Torque: 35 N*m (360 kgf*cm, 26 ft.*lbf) 4. INSTALL COLUMN HOLE COVER SILENCER SHEET 5. INSTALL FRONT FLOOR FOOTREST LH (a) Attach the 2 clips to install the front floor footrest. 6. INSTALL POWER STEERING ECU ASSEMBLY (a) Connect the 2 steering column connectors to the power steering ECU. (b) Install the clamp holding the power steering motor and torque sensor wire harness on the bottom surface of the power steering computer. (c) Install the torque sensor wire harness clamp to the instrument panel reinforcement. (d) Make sure that the power steering motor and torque sensor wire harnesses do not interfere with other parts while tilting up and down the steering column. 7. INSTALL INSTRUMENT PANEL PASSENGER AIRBAG ASSEMBLY (See page RS-282) 8. DISCONNECT PASSENGER AIRBAG CONNECTOR (See page RS-283) 9. INSTALL FRONT PILLAR GARNISH ASSEMBLY LH (See page IR-18) 10. INSTALL FRONT PILLAR GARNISH ASSEMBLY RH (See page IR-17) 11. INSTALL FRONT PILLAR GARNISH CORNER PIECE LH (See page IR-19) 12. INSTALL FRONT PILLAR GARNISH CORNER PIECE RH (See page IR-19)

15 14 STEERING COLUMN STEERING COLUMN ASSEMBLY 13. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY (w/ JBL Sound System) 14. INSTALL GLOVE COMPARTMENT DOOR (See page IP-12) 15. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY (See page IP-12) 16. INSTALL GLOVE COMPARTMENT DOOR STOPPER SUB-ASSEMBLY 17. INSTALL MULTI-DISPLAY (See page NS-172) 18. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY (See page IP-12) 19. INSTALL NO. 4 INSTRUMENT PANEL REGISTER ASSEMBLY (See page IP-12) 20. INSTALL NO. 3 INSTRUMENT PANEL REGISTER ASSEMBLY (See page IP-13) 21. INSTALL INSTRUMENT PANEL FINISH PANEL SUB- ASSEMBLY (See page IP-13) 22. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY (See page IP-13) 23. INSTALL COWL SIDE TRIM BOARD RH (See page IR- 19) 24. INSTALL COWL SIDE TRIM BOARD LH (See page IR- 19) 25. INSTALL FRONT DOOR INSIDE SCUFF PLATE LH (See page IR-18) 26. INSTALL FRONT DOOR INSIDE SCUFF PLATE RH (See page IR-18) 27. INSTALL SPIRAL CABLE SUB-ASSEMBLY (See page RS-278) 28. INSPECT SPIRAL CABLE SUB-ASSEMBLY (See page RS-278) 29. INSTALL TURN SIGNAL SWITCH ASSEMBLY (a) Install the turn signal switch to the steering column with the clamp. 30. INSTALL STEERING COLUMN COVER (a) Engage the 4 claws to install the steering column upper cover and steering column lower cover. HINT: Fully tilt down the steering column when installing the steering column upper cover and fully tilt it up when installing the steering column cover. 31. INSTALL TILT LEVER BRACKET (a) Install the tilt level bracket with the 2 screws. Torque: 2.0 N*m (20 kgf*cm, 18 in.*lbf)

16 STEERING COLUMN STEERING COLUMN ASSEMBLY INSPECT STEERING WHEEL CENTER POINT HINT: When the steering wheel is not properly centered, remove and refit to center. 33. INSTALL STEERING WHEEL ASSEMBLY (a) Align the matchmarks on the steering wheel and steering main shaft. (b) Install the steering wheel with the set nut. Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) 34. INSTALL STEERING PAD ASSEMBLY (See page RS- 269) 35. CONNECT CABLE TO BATTERY NEGATIVE TERMINAL 36. INSPECT STEERING PAD ASSEMBLY (a) Inspect the steering pad (see page RS-267). 37. INSTALL NO. 3 STEERING WHEEL LOWER COVER 38. INSTALL NO. 2 STEERING WHEEL LOWER COVER 39. INSTALL REAR NO. 3 FLOOR BOARD ASSEMBLY 40. INSTALL REAR DECK FLOOR BOX 41. INSTALL REAR NO. 2 FLOOR BOARD 42. INSPECT S WARNING LIGHT (a) Inspect S warning light (see page RS-31). 43. PERFORM CALIBRATION (a) Perform calibration (see page PS-13). 44. PERFORM INITIALIZATION (a) Perform initialization (see page IN-32). Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

17 16 STEERING COLUMN STEERING CONTROL ECU STEERING CONTROL ECU REMOVAL 1. PRECAUTION Precaution (see page -1) 2. REMOVE NO. 2 REAR FLOOR BOARD 3. REMOVE REAR DECK FLOOR BOX 4. REMOVE NO. 3 REAR FLOOR BOARD ASSEMBLY 5. DISCONNECT BATTERY NEGATIVE TERMINAL CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. 6. REMOVE NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY (See page IP-5) 7. REMOVE INSTRUMENT PANEL FINISH LOWER PANEL SUB-ASSEMBLY (See page IP-6) 8. REMOVE INSTRUMENT PANEL FINISH UPPER PANEL SUB-ASSEMBLY (See page IP-6) 9. REMOVE NO. 3 INSTRUMENT PANEL REGISTER ASSEMBLY (See page IP-6) 10. REMOVE NO. 4 INSTRUMENT PANEL REGISTER ASSEMBLY (See page IP-6) 11. REMOVE NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY (See page IP-7) 12. REMOVE MULTI-DISPLAY ASSEMBLY (See page NS- 172) 13. REMOVE GLOVE COMPARTMENT DOOR STOPPER SUB-ASSEMBLY (See page IP-7) 14. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY (See page IP-7) 15. REMOVE GLOVE COMPARTMENT DOOR (See page IP-7) 16. REMOVE INSTRUMENT PANEL NO. 1 SPEAKER PANEL SUB-ASSEMBLY (JBL Sound System) 17. REMOVE FRONT PILLAR GARNISH CORNER PIECE LH (See page IR-19) 18. REMOVE FRONT PILLAR GARNISH CORNER PIECE RH (See page IR-19) 19. REMOVE FRONT PILLAR GARNISH LH (See page IR- 8) 20. REMOVE FRONT PILLAR GARNISH RH (See page IR- 8)

18 STEERING COLUMN STEERING CONTROL ECU REMOVE PASSENGER AIRBAG CONNECTOR (See page RS-282) 22. REMOVE INSTRUMENT PANEL SAFETY PAD ASSEMBLY (See page IP-8) 23. REMOVE POWER STEERING ECU (a) Separate the torque sensor wire harness clamp from the ECU. Be careful not to damage the torque sensor wire harness clamp. (b) Disconnect the 4 ECU connectors. G028402E01 (c) Remove the 3 screws and ECU. G028403E01 INSTALLATION 1. INSTALL POWER STEERING ECU (a) Install the ECU with the 3 screws. Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf) G028403E01 G028402E01 (b) (c) Connect the 4 ECU connectors. Install the torque sensor wire harness clamp to the ECU. 2. INSTALL INSTRUMENT PANEL SAFETY PAD (See page IP-11) 3. INSTALL PASSENGER AIRBAG CONNECTOR (See page RS-283) 4. INSTALL FRONT PILLAR GARNISH LH (See page IR- 18) 5. INSTALL FRONT PILLAR GARNISH RH (See page IR- 18) 6. INSTALL FRONT PILLAR GARNISH CORNER PIECE LH (See page IR-19)

19 18 STEERING COLUMN STEERING CONTROL ECU 7. INSTALL FRONT PILLAR GARNISH CORNER PIECE RH (See page IR-19) 8. INSTALL INSTRUMENT PANEL NO. 1 SPEAKER PANEL SUB-ASSEMBLY (w/ JBL Sound System) 9. INSTALL GLOVE COMPARTMENT DOOR (See page IP-12) 10. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY (See page IP-12) 11. INSTALL GLOVE COMPARTMENT DOOR STOPPER SUB-ASSEMBLY 12. INSTALL MULTI-DISPLAY ASSEMBLY (See page NS- 172) 13. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY (See page IP-12) 14. INSTALL NO. 4 INSTRUMENT PANEL REGISTER ASSEMBLY (See page IP-12) 15. INSTALL NO. 3 INSTRUMENT PANEL REGISTER ASSEMBLY (See page IP-13) 16. INSTALL INSTRUMENT PANEL FINISH PANEL UPPER SUB-ASSEMBLY (See page IP-13) 17. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER SUB-ASSEMBLY (See page IP-13) 18. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY (See page IP-13) 19. CONNECT CABLE TO BATTERY NEGATIVE TERMINAL 20. INSTALL NO. 3 REAR FLOOR BOARD 21. INSTALL REAR DECK FLOOR BOX 22. INSTALL NO. 2 REAR FLOOR BOARD 23. INSPECT S WARNING LIGHT (a) Inspect the S warning light (see page RS-31). 24. PERFORM CALIBRATION (a) Perform calibration (see page PS-13). 25. PERFORM INITIALIZATION (a) Perform initialization (see page IN-32). Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

SUSPENSION SYSTEM PROBLEM SYMPTOMS TABLE SP 1

SUSPENSION SYSTEM PROBLEM SYMPTOMS TABLE SP 1 SUENSION SUENSION SYSTEM 1 SUENSION SYSTEM Suspension system Vehicle is unstable Bottoming Sways/pitches Wheels shimmy Abnormal tire wear Vehice pull PROBLEM SYMPTOMS TABLE Use the table below to help

More information

SUSPENSION SYSTEM PROBLEM SYMPTOMS TABLE SP 1

SUSPENSION SYSTEM PROBLEM SYMPTOMS TABLE SP 1 SUENSION SUENSION SYSTEM 1 Vehicle/pulls Bottoming Sway/pitches Wheel shimmy Abnormal tire wear SUENSION SYSTEM PROBLEM SYMPTOMS TABLE Use the table below to help determine the cause of the problem. The

More information

SEAT BELT WARNING SYSTEM

SEAT BELT WARNING SYSTEM SEAT BELT SEAT BELT WARNING SYSTEM 1 SEAT BELT WARNING SYSTEM System Name Power window control system (with Jam Protection Function) Sliding Roof System PRECAUTION When disconnecting the cable from the

More information

All bolts, screws and nuts relevant to installing and removing the instrument panel are shown along with their alphabet code below.

All bolts, screws and nuts relevant to installing and removing the instrument panel are shown along with their alphabet code below. Page 1 of 12 Last Modified: 9-21-2007 1.6 A Service Category: Vehicle Interior Section: Interior Panels/Trim Model Year: 2008 Model: Tundra Doc ID: RM000002VHU003X Title: INSTRUMENT PANEL: INSTRUMENT PANEL

More information

ELECTRONIC POWER STEERING SYSTEM

ELECTRONIC POWER STEERING SYSTEM POWER STEERING ELECTRONIC POWER STEERING SYSTEM 1 ELECTRONIC POWER STEERING SYSTEM PRECAUTION 1. HANDLING PRECAUTION (a) When handling the electronic parts: Avoid any impact to electronic parts such as

More information

PS 37. POWER STEERING POWER STEERING LINK (for 4WD) REMOVAL

PS 37. POWER STEERING POWER STEERING LINK (for 4WD) REMOVAL POWER STEERING POWER STEERING LINK (for 4WD) 37 REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 3. REMOVE FRONT WHEELS 4. REMOVE NO. 1 ENGINE UNDER

More information

POWER STEERING TO INDEX POWER STEERING SYSTEM PRECAUTIONS... OPERATION CHECK... PROBLEM SYMPTOMS TABLE... VANE PUMP ASSEMBLY COMPONENTS...

POWER STEERING TO INDEX POWER STEERING SYSTEM PRECAUTIONS... OPERATION CHECK... PROBLEM SYMPTOMS TABLE... VANE PUMP ASSEMBLY COMPONENTS... TO INDEX STEERING POWER STEERING POWER STEERING SYSTEM PRECAUTIONS.............................................. OPERATION CHECK......................................... PROBLEM SYMPTOMS TABLE.................................

More information

WIPER AND WASHER SYSTEM

WIPER AND WASHER SYSTEM WIPER AND WASHER WIPER AND WASHER SYSTEM WIPER AND WASHER SYSTEM PRECAUTION 1 NOTICE: When disconnecting the cable from the negative (-) battery terminal, initialize the following systems after the cable

More information

PS 53. POWER STEERING POWER STEERING LINK (for 4WD and Pre-Runner) REMOVAL

PS 53. POWER STEERING POWER STEERING LINK (for 4WD and Pre-Runner) REMOVAL 53 REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 3. REMOVE FRONT WHEELS 4. REMOVE ENGINE UNDER COVER SUB-ASSEMBLY NO. 1 5. REMOVE EXHAUST PIPE ASSEMBLY

More information

BR 25 BRAKE HYDRAULIC BRAKE BOOSTER REMOVAL

BR 25 BRAKE HYDRAULIC BRAKE BOOSTER REMOVAL AKE HYDRAULIC AKE BOOSTER 25 REMOVAL When installing, coat the parts indicated by arrows with lithium soap base glycol grease (See page - 13). As high pressure is applied to the brake actuator tube No.

More information

REASSEMBLY IR INSTALL ROOF WIRE (a) Apply new double-sided tape to the roof headlining along the markings of the roof headlining.

REASSEMBLY IR INSTALL ROOF WIRE (a) Apply new double-sided tape to the roof headlining along the markings of the roof headlining. 31 REASSEMBLY 1. INSTALL ROOF WE (a) Apply new double-sided tape to the roof headlining along the markings of the roof headlining. Double-sided Tape Marking B130653E01 (b) NOTICE: Apply the tape securely

More information

ALLDATA Online Toyota Truck Tacoma 4WD V6-4.0L (1GR-FE) - Service and... Service and Repair 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

ALLDATA Online Toyota Truck Tacoma 4WD V6-4.0L (1GR-FE) - Service and... Service and Repair 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL Page 1 of 9 Service and Repair FRONT WIPER MOTOR REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE FRONT WIPER ARM HEAD CAP a. Using a screwdriver wrapped with protective tape, remove

More information

ON-VEHICLE INSPECTION

ON-VEHICLE INSPECTION 51 Connector Front Side: A5 ON-VEHICLE INSPECTION 1. INSPECT TOWING CONVERTER RELAY (a) Measure the voltage and check the result in accordance with the value(s) in the table below. Standard E064833E01

More information

PS 60. POWER STEERING POWER STEERING LINK (for 4WD and Pre-Runner) INSPECTION

PS 60. POWER STEERING POWER STEERING LINK (for 4WD and Pre-Runner) INSPECTION 60 ZK08184E01 INSPECTION 1. INSPECT TIE ROD END SUB-ASSEMBLY (a) Flip the ball joint stud back and forth 5 times as shown in the illustration before installing the nut. (b) Using a torque wrench, turn

More information

FRONT DRIVE SHAFT COMPONENTS DS 1 DRIVE SHAFT FRONT DRIVE SHAFT FRONT DRIVE SHAFT HOLE SNAP RING. w/o ABS: AUTOMATIC TRANSMISSION CASE PROTECTOR

FRONT DRIVE SHAFT COMPONENTS DS 1 DRIVE SHAFT FRONT DRIVE SHAFT FRONT DRIVE SHAFT HOLE SNAP RING. w/o ABS: AUTOMATIC TRANSMISSION CASE PROTECTOR FRONT DRIVE SHAFT DRIVE LINE SHAFT COMPONENTS 1 FRONT DRIVE SHAFT HOLE SNAP RING 23 (235, 17) FRONT DRIVE SHAFT ASSEMBLY RH w/o ABS: AUTOMATIC TRANSMISSION CASE PROTECTOR FRONT DRIVE SHAFT ASSEMBLY LH

More information

POWER MIRROR CONTROL SYSTEM

POWER MIRROR CONTROL SYSTEM RROR POWER RROR CONTROL SYSTEM POWER RROR CONTROL SYSTEM BODY RROR PARTS LOCATION 1 DRIVER SIDE JUNCTION BLOCK - ACC FUSE - AM2 FUSE - ACC-B FUSE OUTER REAR VIEW RROR RH OUTER REAR VIEW RROR LH ACC RELAY

More information

ED 42. ENGINE HOOD / DOOR FRONT DOOR (w/o Power Window)

ED 42. ENGINE HOOD / DOOR FRONT DOOR (w/o Power Window) 42 ENGINE HOOD / DOOR FRONT DOOR (w/o Power Window) (g) (h) Horizontally and vertically adjust the door by loosening the door side hinge bolts. Tighten the door side hinge bolts after the adjustment. Torque:

More information

2010 Toyota Prius Repair Manual

2010 Toyota Prius Repair Manual REMOVAL 1. DISABLE BRAKE CONTROL (a) Wait at least 2 minutes after the power switch off. NOTICE: When the brake pedal is depressed or the door courtesy switch is turned on even if the power switch is off,

More information

CRUISE CONTROL SYSTEM

CRUISE CONTROL SYSTEM Negative (-) Battery Terminal CRUISE CONTROL CRUISE CONTROL SYSTEM Cable System name METER / GAUGE SYSTEM D033496E01 CRUISE CONTROL SYSTEM PRECAUTION 1 1. DISCONNECT AND RECONNECT CABLE OF NEGATIVE BATTERY

More information

Rear Door: Service and Repair REAR DOOR

Rear Door: Service and Repair REAR DOOR 2007 Toyota Matrix L4-1.8L (1ZZ-FE) Copyright 2013, ALLDATA 10.52 Page 1 Rear Door: Service and Repair REAR DOOR Rear Door 2007 Toyota Matrix L4-1.8L (1ZZ-FE) Copyright 2013, ALLDATA 10.52 Page 2 ISASSEMBLY

More information

2004 Lexus LS430. Submodel: Engine Type: V8 Liters: 4.3 Fuel Delivery: FI Fuel: GAS

2004 Lexus LS430. Submodel: Engine Type: V8 Liters: 4.3 Fuel Delivery: FI Fuel: GAS 2004 Lexus LS430 Submodel: Engine Type: V8 Liters: 4.3 Fuel Delivery: FI Fuel: GAS OVERHAUL If the airbag connector is disconnected with the ignition switch in the ON position, DTCs will be recorded. When

More information

POWER STEERING SYSTEM

POWER STEERING SYSTEM SYSTEM 511 SYSTEM PRECAUTION 5105K01 1. HANDLING PRECAUTIONS ON STEERING SYSTEM (a) Care must be taken to when replacing parts. Incorrect replacement could affect the performance of the steering system

More information

BR 43. BRAKE HYDRAULIC BRAKE BOOSTER (w/ VSC) REMOVAL

BR 43. BRAKE HYDRAULIC BRAKE BOOSTER (w/ VSC) REMOVAL AKE HYDRAULIC AKE BOOSTER (w/ VSC) 43 REMOVAL Before starting the work, make sure that the ignition switch is OFF and depress the brake pedal more than 20 times. As high pressure is applied to the brake

More information

SA 8 FRONT AXLE HUB COMPONENTS

SA 8 FRONT AXLE HUB COMPONENTS SA8 FRONT AXLE HUB COMPONENTS SA9 REMOVAL OF FRONT AXLE HUB 1. REMOVE COTTER PIN, LOCK NUT CAP AND BEARING LOCK NUT (a) Remove the cotter pin and lock nut cap. (b) Loosen the bearing lock nut while depressing

More information

A750F AUTOMATIC TRANSMISSION: SHIFT LEVER ASSEMBLY: REMOVAL (2007 4Runner) Model Year: 2007 Model: 4Runner Doc ID: RM000002BHN007X

A750F AUTOMATIC TRANSMISSION: SHIFT LEVER ASSEMBLY: REMOVAL (2007 4Runner) Model Year: 2007 Model: 4Runner Doc ID: RM000002BHN007X A750F AUTOMATIC TRANSMISSION: SHIFT LEVER ASSEMBLY: REMOVAL (2007 4Runner) Last Modified: 4-26-2007 Service Category: Drivetrain 1.6 A Section: Automatic Transmission/Transaxle Model Year: 2007 Model:

More information

REMOVAL IR 11. Slide the inner rear view mirror.

REMOVAL IR 11. Slide the inner rear view mirror. 11 Slide REMOVAL CAUTION: Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing (See page RS-1). 1. DISCONNECT

More information

2. DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60 1) 3. REMOVE SHIFT LEVER KNOB SUB ASSY 4. REMOVE SHIFT LEVER KNOB SUB ASSY

2. DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60 1) 3. REMOVE SHIFT LEVER KNOB SUB ASSY 4. REMOVE SHIFT LEVER KNOB SUB ASSY 7112 INSTRUMENT PANEL/METER 710DV02 REPLACEMENT HINT: COMPONENTS: See page 718 1. TABLE OF BOLT, SCREW AND NUT HINT: The bolts, screws and nuts, which are necessary for installation and removal of the

More information

PS 23. POWER STEERING POWER STEERING LINK (for 2WD)

PS 23. POWER STEERING POWER STEERING LINK (for 2WD) 23 ZK08184E02 ZK08184E01 ZX09355E03 16. INSPECT TIE ROD END SUB-ASSEMBLY LH (a) Flip the ball joint stud back and forth 5 times as shown in the illustration, before installing the nut. (b) Using a torque

More information

DISASSEMBLY. 1 of 9 2/28/ :48 AM 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE FRONT DOOR ARMREST BASE UPPER PANEL

DISASSEMBLY. 1 of 9 2/28/ :48 AM 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE FRONT DOOR ARMREST BASE UPPER PANEL 1 of 9 2/28/2008 10:48 AM Last Modified: 2-12-2007 1.6 A Service Category: Vehicle Exterior Section: Door/Hatch Model Year: 2008 Model: xb Doc ID: RM000001CE100DX Title: ENGINE HOOD / DOOR: FRONT DOOR:

More information

SCION tc 2005 LEATHER STEERING WHEEL Preparation. Part Number: (Silver/Dark Gray)

SCION tc 2005 LEATHER STEERING WHEEL Preparation. Part Number: (Silver/Dark Gray) Preparation Part Number: 08460 21810 (Silver/Dark Gray) NOTE: Part number of this accessory may not be the same as the part number shown. Kit Contents Item # Quantity Reqd. Description 1 1 Steering Wheel

More information

AXLE SYSTEM PROBLEM SYMPTOMS TABLE AH 1

AXLE SYSTEM PROBLEM SYMPTOMS TABLE AH 1 AXLE AXLE SYSTEM 1 AXLE SYSTEM PROBLEM SYMPTOMS TABLE HINT: Use the table below to help you find the cause of the problem. The numbers indicate the ranked order of probability of each of the possible causes.

More information

OT 1 OTHER SYSTEM POWER OUTLET SOCKET POWER OUTLET SOCKET COMPONENTS POWER OUTLET SOCKET ASSEMBLY SWITCH BASE POWER OUTLET SOCKET COVER B130929E02

OT 1 OTHER SYSTEM POWER OUTLET SOCKET POWER OUTLET SOCKET COMPONENTS POWER OUTLET SOCKET ASSEMBLY SWITCH BASE POWER OUTLET SOCKET COVER B130929E02 POWER OUTLET SOCKET BODY HER ELECTRICAL SYSTEM COMPONENTS HER SYSTEM POWER OUTLET SOCKET 1 POWER OUTLET SOCKET SWITCH BASE POWER OUTLET SOCKET COVER B130929E02 2 HER SYSTEM POWER OUTLET SOCKET REMOVAL

More information

ED 13. ENGINE HOOD / DOOR FRONT DOOR (w/ Power Window) DISASSEMBLY

ED 13. ENGINE HOOD / DOOR FRONT DOOR (w/ Power Window) DISASSEMBLY 13 B088092E01 DISASSEMBLY Use the same procedures for both the LH and RH sides. 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH (a) Disengage the

More information

Model Year: 2008 Model: xb Doc ID: RM000001XUW004X

Model Year: 2008 Model: xb Doc ID: RM000001XUW004X 1 of 18 2/28/2008 10:41 AM Last Modified: 2-12-2007 Service Category: Vehicle Interior 1.6 A Section: Interior Panels/Trim Model Year: 2008 Model: xb Doc ID: RM000001XUW004X Title: INTERIOR: ROOF HEADLINING:

More information

2004 Toyota Truck Tundra 4WD V8 4.7L (2UZ FE)

2004 Toyota Truck Tundra 4WD V8 4.7L (2UZ FE) 2004 Toyota Truck Tundra 4WD V8 4.7L (2UZ FE) Vehicle» Steering and Suspension» Steering» Steering Gear» Service and Repair» Disassembly and Assembly Part 1 Of 3 Part 2 Of 3 http://alldatapro.com/alldata/pro~v432223842~c41100~r0~od~n/0/101825161/103142888/105946035/110859872/34853741/34864218/34864219/34864308/

More information

Power Steering Rack Leak from Right Side: Overhaul Procedure

Power Steering Rack Leak from Right Side: Overhaul Procedure T-SB-0030-14 April 17, 2014 Power Steering Rack Leak from Right Side: Overhaul Procedure Service Category Steering Section Steering Gear/Linkage Market USA Applicability YEAR(S) MODEL(S) ADDITIONAL INFORMATION

More information

TECHNICAL INSTRUCTIONS

TECHNICAL INSTRUCTIONS TECHNICAL INSTRUCTIONS PRADO SPIRAL CABLE SUB-ASSEMBLY REPLACEMENT 1. OPERATION FLOW CHART --------------------------------- 3 2. IDENTIFICATION OF AFFECTED VEHICLES ---------- 4 3. PREPARATION --------------------------------------------------

More information

ILLUSTRATION ILLUSTRATION

ILLUSTRATION ILLUSTRATION ILLUSTRATION ILLUSTRATION REMOVAL 1. DISABLE BRAKE CONTROL (a) Wait at least 2 minutes after the power switch off. When the brake pedal is depressed or the door courtesy switch is turned on even if the

More information

FUEL SYSTEM PRECAUTION FU 1

FUEL SYSTEM PRECAUTION FU 1 2GR-FE EL EL SYSTEM EL SYSTEM PRECAUTION 1 1. EXPRESSIONS OF IGNITION SWITCH (a) The type of the ignition switch used on this model differs according to the specifications of the vehicle. The expressions

More information

LEXUS CT 200h ILLUMINATED DOOR SILLS Preparation

LEXUS CT 200h ILLUMINATED DOOR SILLS Preparation Preparation Part Number: PT922-89100 Kit Contents Item # Quantity Req'd. Description 1 1 Door Sill, Front Right Hand 2 1 Door Sill, Front Left Hand 3 1 Door Sill, Rear Right Hand 4 1 Door Sill, Rear Left

More information

TECHNICAL INSTRUCTIONS

TECHNICAL INSTRUCTIONS TECHNICAL INSTRUCTIONS RAV4 SPIRAL CABLE SUB-ASSEMBLY REPLACEMENT 1. OPERATION FLOW CHART --------------------------------- 3 2. IDENTIFICATION OF AFFECTED VEHICLES ---------- 4 3. PREPARATION --------------------------------------------------

More information

Telescopic Lever Detent Clip Replacement

Telescopic Lever Detent Clip Replacement T-SB-0147-13 September 27, 2013 Service Category Steering Section Steering Column Market USA Applicability YEAR(S) MODEL(S) ADDITIONAL INFORMATION 2005 2012 Avalon SUPERSESSION NOTICE The information contained

More information

SCION XB SUBWOOFER ENCLOSURE Preparation

SCION XB SUBWOOFER ENCLOSURE Preparation Preparation Part Number: Kit Contents Item # Quantity Reqd. Description 1 1 Subwoofer enclosure 2 1 Wire Harness 3 1 Paper Template 4 1 Plastic Drill Template 5 1 Hardware Bag Hardware Bag Contents 1 Item

More information

TECHNICAL INSTRUCTIONS FOR SAFETY RECALL E0G SUB HARNESS (FILTER) INSTALLATION

TECHNICAL INSTRUCTIONS FOR SAFETY RECALL E0G SUB HARNESS (FILTER) INSTALLATION TECHNICAL INSTRUCTIONS FOR SAFETY RECALL E0G SUB HARNESS (FILTER) INSTALLATION 2003 2004 MODEL YEAR AVALON COLUMN MOUNTED SHIFT LEVER (FRONT BENCH SEAT) All dealership associates involved in the recall

More information

DISASSEMBLY REASSEMBLY

DISASSEMBLY REASSEMBLY 4 EXTERIOR FRONT BUMPER DISASSEMBLY 1. REMOVE HOOD TO FRONT END PANEL SEAL (a) Using a clip remover, detach the 8 clips and remove the panel seal. 2. REMOVE FRONT BUMPER REINFORCEMENT (a) Using a clip

More information

SUSPENSION AND AXLE SA 1 SUSPENSION AND AXLE

SUSPENSION AND AXLE SA 1 SUSPENSION AND AXLE SA1 SA2 Troubleshooting TROUBLESHOOTING Problem Possible cause Remedy Front Page Rear Wanders/pulls Tires worn or improperly inflated Wheel alignment incorrect Hub bearing worn Front or rear suspension

More information

STEERING LOCATION INDEX

STEERING LOCATION INDEX STEERING LOCATION INDEX 2007 STEERING Power Steering - MX-5 Miata Fig. 1: Identifying Location Of Steering Components AIR BLEEDING CAUTION: Do not turn the steering wheel during the fluid level inspection,

More information

SRS AIRBAG Toyota RAV4. Supplemental Restraint System - RAV4 PRECAUTION CAUTION:

SRS AIRBAG Toyota RAV4. Supplemental Restraint System - RAV4 PRECAUTION CAUTION: 2005 RESTRAINTS Supplemental Restraint System - RAV4 SRS AIRBAG PRECAUTION CAUTION: The TOYOTA RAV4 is equipped with SRS that includes a driver airbag, front passenger airbag, side airbag and curtain shield

More information

DF 15. DIFFERENTIAL 1GR-FE FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD) REMOVAL

DF 15. DIFFERENTIAL 1GR-FE FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD) REMOVAL DIFFERENTIAL 1GR-FE FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD) 15 REMOVAL 1. REMOVE FRONT WHEELS 2. REMOVE REAR ENGINE UNDER COVER ASSEMBLY (a) Remove the 6 bolts and engine under cover assembly. 3.

More information

Code Shape Code Shape. φ = 6 (0.31) (0.24) (A) (B) (C) L = 18 L = 20 (0.71) φ = 5 (0.24) (0.20) (D) (E) (F) L = 16 L = 14 (0.63)

Code Shape Code Shape. φ = 6 (0.31) (0.24) (A) (B) (C) L = 18 L = 20 (0.71) φ = 5 (0.24) (0.20) (D) (E) (F) L = 16 L = 14 (0.63) 7110 INSTRUMENT PANEL/METER 7108S01 REPLACEMENT HINT: COMPONENTS: See page 717 1. TABLE OF BOLT, SCREW AND NUT HINT: Indicate the bolts, screws and nuts, which are necessary for installation and removal

More information

PRECAUTION TROUBLESHOOTING

PRECAUTION TROUBLESHOOTING STEERING SR1 SR2 PRECAUTION Care must be taken to replace parts properly because they could affect the performance of the steering system and result in a driving hazard. The steering wheel pad has an SRS

More information

IR 13 INTERIOR ROOF HEADLINING REMOVAL

IR 13 INTERIOR ROOF HEADLINING REMOVAL INTERIOR ROOF HEADLINING 13 REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE REAR SEATBACK BOARD CARPET ASSEMBLY RH (See page SE-43) 3. REMOVE REAR SEATBACK ASSEMBLY RH (See page SE-43)

More information

SCION xa 2004 SATELLITE RADIO TUNER Section I Installation Preparation

SCION xa 2004 SATELLITE RADIO TUNER Section I Installation Preparation Section I Installation Preparation Part Number: PT546 52040 Section I Installation Preparation Kit Contents Item # Quantity Reqd. Description 1 1 Satellite Tuner 2 1 Ground Cable 3 1 Tuner Cable 4 2 Tuner

More information

LI 84 LIGHTING REAR COMBINATION LIGHT ASSEMBLY REMOVAL

LI 84 LIGHTING REAR COMBINATION LIGHT ASSEMBLY REMOVAL 84 GHTING REAR COMBINATION GHT ASSEMBLY REMOVAL HINT: Use the same procedure for both the RH and LH sides, unless otherwise specified. The procedure described below is for the LH side. 1. DISCONNECT CABLE

More information

ARTICLE BEGINNING SERVICE PRECAUTIONS

ARTICLE BEGINNING SERVICE PRECAUTIONS Page 1 of 96 ARTICLE BEGINNING SERVICE PRECAUTIONS WARNING: WARNING: CAUTION: When performing any inspection or service procedure on this vehicle, ensure following service precautions are followed to prevent

More information

TOYOTA RAV TRAILER WIRE HARNESS Section I Installation Preparation

TOYOTA RAV TRAILER WIRE HARNESS Section I Installation Preparation Section I Installation Preparation Part Number: 08921-42900 Kit Contents Item # Quantity Reqd. Description 1 1 Converter 2 1 Wire harness 3 1 Sub wire harness No.1 4 2 Plastic Tie (300mm) 5 21 Plastic

More information

SCION xb 2004 SATELLITE RADIO TUNER Section I Installation Preparation

SCION xb 2004 SATELLITE RADIO TUNER Section I Installation Preparation Section I Installation Preparation Part Number: PT546 52040 Section I Installation Preparation Kit Contents Item # Quantity Reqd. Description 1 1 Satellite Tuner 2 1 Ground Cable 3 1 Tuner Cable 4 2 Tuner

More information

COMPONENTS Toyota RAV ACCESSORIES & EQUIPMENT Front Seat - RAV4

COMPONENTS Toyota RAV ACCESSORIES & EQUIPMENT Front Seat - RAV4 2005 ACCESSORIES & EQUIPMENT Front Seat - RAV4 COMPONENTS Fig. 1: Identifying Front Seat Components & Torque Specifications FRONT SEAT ASSEMBLY REMOVAL CAUTION: Wear safety gloves, because the cutting

More information

SEAT BELT WARNING SYSTEM

SEAT BELT WARNING SYSTEM WARNING SYSTEM LOCATION WARNING SYSTEM 611 6105001 Combination Meter (Driver s Seat Belt Warning Lamp) Clock Assy (Passenger s Seat Belt Warning Lamp) Seat Belt Warning Sensor Front Seat Inner Belt Assy

More information

CRUISE CONTROL SYSTEM

CRUISE CONTROL SYSTEM CRUISE CONTROL CRUISE CONTROL SYSTEM CRUISE CONTROL SYSTEM PRECAUTION 1 1. NOTICE FOR INITIALIZATION NOTICE: When the cable of the negative () battery terminal is disconnected, initialize the following

More information

TECHNICAL INSTRUCTIONS

TECHNICAL INSTRUCTIONS TECHNICAL INSTRUCTIONS REPLACEMENT THE STEERING INTERMEDIATE SHAFT ASSEMBLY FJ CRUISER For LHD 1 OPERATION FLOWCHART... 3 2 IDENTIFICATION OF AFFECTED VEHICLES... 4 3 PREPARATION... 5 4 GENERAL DESCRIPTION...

More information

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. 2012 Camry DISASSEMBLY Hint: Report a problem with this article Use the same procedure for both the RH and LH sides. The procedure described below is for the LH side. PRECAUTION NOTICE: After turning the

More information

TOYOTA PRIUS XM SATELLITE RADIO Preparation

TOYOTA PRIUS XM SATELLITE RADIO Preparation Preparation Part Number: Mounting Kit PT546-4700 Tuner Assy 8680-0W03 NOTE: Part number of this accessory may not be the same as the part number shown. Tuner Assembly Kit Contents (8680-0W03) Item # Quantity

More information

ARTICLE BEGINNING COMPONENTS FRONT DOOR Toyota Tacoma

ARTICLE BEGINNING COMPONENTS FRONT DOOR Toyota Tacoma Page 1 of 17 ARTICLE BEGINNING COMPONENTS Page 2 of 17 Fig. 1: Front Door Components (w/o Power Door Lock & Power Window Regulator) Page 3 of 17 Fig. 2: Front Door Components (W/ Power Door Lock & Power

More information

Auto Tilt Away Steering Column

Auto Tilt Away Steering Column SR19 Auto Tilt Away Steering Column COMPONENTS SR20 STEERING DISASSEMBLY OF STEERING COLUMN 1. REMOVE IGNITION KEY CYLINDER ILLUMINATION 2. REMOVE INTERMEDIATE SHAFT 3, REMOVE WIRING HARNESS CLAMP 4. (USA)

More information

LEXUS GS 350/450h ILLUMINATED DOOR SILLS Preparation

LEXUS GS 350/450h ILLUMINATED DOOR SILLS Preparation Preparation Part Number: PT922-30120 (GS350) PT922-30130 (GS450h) NOTE: Part number of this accessory may not be the same as the part number shown. Kit Contents Item # Quantity Req'd. Description 1 1 Illuminated

More information

Installation Manual: Honda CRV Power Lift Gate System

Installation Manual: Honda CRV Power Lift Gate System Installation Manual: Honda CRV Power Lift Gate System Page 1 of 18 NOTE: Installation Precaution 1. It is recommended to have this product installed by a professional to avoid damage caused by improper

More information

CRUISE CONTROL SYSTEM

CRUISE CONTROL SYSTEM CRUISE CONTROL CRUISE CONTROL SYSTEM CRUISE CONTROL SYSTEM PRECAUTION 1 1. HANDLING PRECAUTION FOR CRUISE CONTROL SYSTEM (a) Turn the cruise control main switch OFF when not using the cruise control system.

More information

DF 43 DIFFERENTIAL REAR DIFFERENTIAL CARRIER ASSEMBLY REMOVAL

DF 43 DIFFERENTIAL REAR DIFFERENTIAL CARRIER ASSEMBLY REMOVAL DIFFERENTIAL REAR DIFFERENTIAL CARRIER ASSEMBLY 43 REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE REAR WHEEL 3. DRAIN BRAKE FLUID 4. REMOVE REAR BRAKE DRUM SUB-ASSEMBLY (See page

More information

AIR CONTROL VALVE INSPECTION 1. TURN AIR CONDITIONING SWITCH OFF

AIR CONTROL VALVE INSPECTION 1. TURN AIR CONDITIONING SWITCH OFF SR8 AIR CONTROL VALVE Vacuum Hose F04811 AIR CONTROL VALVE INSPECTION 1. TURN AIR CONDITIONING SWITCH OFF SR0LZ06 2. CHECK IDLEUP (a) Start the engine and run it at idle. (b) Fully turn the steering wheel.

More information

EC 44 1NZ-FXE EMISSION CONTROL AIR FUEL RATIO SENSOR AIR FUEL RATIO SENSOR CONNECTOR WIRE HARNESS CLAMP. AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)

EC 44 1NZ-FXE EMISSION CONTROL AIR FUEL RATIO SENSOR AIR FUEL RATIO SENSOR CONNECTOR WIRE HARNESS CLAMP. AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1) 44 1NZ-FXE EMISSION CONTROL AIR FUEL RATIO SENSOR AIR FUEL RATIO SENSOR CONNTOR WIRE HARNESS CLAMP N*m (kgf*cm, ft.*lbf) : Specified torque 44 (449, 32)*1 40 (408, 30)*2 AIR FUEL RATIO SENSOR (for Bank

More information

CRUISE CONTROL SYSTEM

CRUISE CONTROL SYSTEM CRUISE CONTROL SYSTEM CONTROL SYSTEM PARTS LOCATION CRUISE CONTROL CRUISE CONTROL SYSTEM 1 ENGINE ROOM R/B AND J/B MAIN BODY ECU (INSTRUMENT PANEL J/B) B142328E05 2 CRUISE CONTROL CRUISE CONTROL SYSTEM

More information

REMOVAL AC 67. Using a clip remover, disengage the 6 clips and remove the front fender apron seal upper. (2WD)

REMOVAL AC 67. Using a clip remover, disengage the 6 clips and remove the front fender apron seal upper. (2WD) 67 PRE RUNNER 4WD: REMOVAL 1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See page -18) 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 3. REMOVE FRONT WHEEL LH 4. REMOVE NO. 1 ENGINE UNDER COVER

More information

Compressor HVAC: Service and Repair

Compressor HVAC: Service and Repair Compressor HVAC: Service and Repair Cooler Compressor Assy REPLACEMENT 1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM SST 07110-58060 (07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070,

More information

TOYOTA CAMRY HANDS FREE BLU LOGIC Preparation

TOYOTA CAMRY HANDS FREE BLU LOGIC Preparation TOYOTA CAMRY 2008- HANDS FREE BLU LOGIC Preparation Part #: PT923-00111 Conflicts: JBL Audio, Factory Navigation NOTE: Part number of this accessory may not be the same as the part number shown. Kit Contents:

More information

). 1. REMOVE FR WIPER ARM RH

). 1. REMOVE FR WIPER ARM RH 5120 OVERHAUL When installing, apply power steering fluid or molybdenum disulfide lithium base grease to the parts indicated by arrows (See page 5117). 1. REMOVE FR WIPER ARM RH (See page 666) 2. REMOVE

More information

GENESIS COUPE(BK) > 2010 > G 3.8 DOHC > Steering System

GENESIS COUPE(BK) > 2010 > G 3.8 DOHC > Steering System GENESIS COUPE(BK) > 2010 > G 3.8 DOHC > Steering System Steering System > General Information > Specifications Specifications Steering gear Oil pump Steering angle Power steering oil Item Specification

More information

FRONT WHEEL ALIGNMENT

FRONT WHEEL ALIGNMENT 2 Front: B A A Rear: C D Front SUENSION FRONT WHEEL ALIGNMENT D F046082E03 B FRONT WHEEL ALIGNMENT ADJUSTMENT 1. INECT TIRE (a) Inspect the tires (see page TW-3). 2. MEASURE VEHICLE HEIGHT Standard vehicle

More information

Drive/Propeller Shaft: Service and Repair

Drive/Propeller Shaft: Service and Repair 2001 Lexus IS 300 L6-3.0L (2JZ-GE) Page 1 Drive/Propeller Shaft: Service and Repair 2001 Lexus IS 300 L6-3.0L (2JZ-GE) Page 2 REMOVAL 1. REMOVE NO. 1 AND NO. 2 ENGINE UNDER COVERS 2. REMOVE LH FRONT FLOOR

More information

5. SEPARATE STEERING INTERMEDIATE SHAFT ASSY (a) Fix the steering wheel with the seat belt. Release the 3 springs and separate the dust cover.

5. SEPARATE STEERING INTERMEDIATE SHAFT ASSY (a) Fix the steering wheel with the seat belt. Release the 3 springs and separate the dust cover. 5119 OVERHAUL When installing, coat the parts indicated by the arrows with power steering fluid or molybdenum disulfide lithium base grease (See page 5116). 1. INSPECT CENTER FRONT WHEEL 510DA02 2. REMOVE

More information

ALLDATA Online Lexus LS 400 V8-4.0L (1UZ-FE) - Front. Front

ALLDATA Online Lexus LS 400 V8-4.0L (1UZ-FE) - Front. Front Page 1 of 18 Home Account Contact ALLDATA Log Out Help PAUL REDEHOFT Select Vehicle New TSBs Technician's Reference Component Search: OK 1991 Lexus LS 400 V8-4.0L (1UZ-FE) Conversion Calculator Vehicle

More information

STEERING STEERING SR 1

STEERING STEERING SR 1 SR1 SR2 Precautions PRECAUTIONS Care must be taken to replace parts properly because they could affect the performance of the steering system and result in a driving hazard. TROUBLESHOOTING Problem Hard

More information

BRAKE E

BRAKE E 8-1 GENERAL...8-2 SPECIFICATIONS...8-6 COMPONENTS...8-7 FRONT BRAKE...8-12 DISASSEMBLY INSPECTION REASSEMBLY (Pn1, Cu2 3 TON SERIES)...8-12 DISASSEMBLY INSPECTION REASSEMBLY (Pn2 3 TON SERIES)...8-17 BRAKE

More information

SCION tc Navigation System Preparation. Part Number: PT

SCION tc Navigation System Preparation. Part Number: PT Preparation Part Number: PT611-21111 Kit Contents Item # Quantity Reqd. Description 1 1 Navigation System 2 1 GPS Antenna 3 1 Bluetooth Antenna 4 1 Wire Harness (Reverse / Park Brake) 5 1 RCA Relay Cable

More information

COOLING SYSTEM ON-VEHICLE INSPECTION CO 1

COOLING SYSTEM ON-VEHICLE INSPECTION CO 1 Radiator Cap Tester 2AZ-FE OLING OLING SYSTEM A112194E01 A112306 OLING SYSTEM ON-VEHICLE INSPECTION 1 1. CHECK OLING SYSTEM FOR LEAKS (a) Remove the radiator reservoir cap. CAUTION: To avoid the danger

More information

REAR DRIVE SHAFT (3S GTE ENGINE)

REAR DRIVE SHAFT (3S GTE ENGINE) SA52 REAR DRIVE SHAFT (3SGTE ENGINE) COMPONENTS SA53 NOTICE: The axle bearing could be damaged if it is subjected to the vehicle weight, such as when moving the vehicle with the drive shaft removed. Therefore,

More information

Scion xa SATELLITE RADIO TUNER Preparation

Scion xa SATELLITE RADIO TUNER Preparation Preparation Part Number: PTS31-00051 Kit Contents Item # Quantity Reqd. Description 1 1 Antenna, Interior 2 1 Antenna Tape Pad 3 1 Wire Harness 4 1 Bracket, Floor 5 3 Hardware Bags 6 3 Templates 7 1 SIRIUS

More information

Headlight Assembly. Headlight Assembly

Headlight Assembly. Headlight Assembly Headlight Assembly Headlight Assembly Headlight Assembly HEADLIGHT ASSEMBLY REMOVAL Use the same procedures for the RH and LH sides. The procedures listed below are for the LH side. 1. DISCONNECT CABLE

More information

Prius XM Radio Installation Instructions. Eddie Bell

Prius XM Radio Installation Instructions. Eddie Bell 2004-2005 Prius XM Radio Installation Instructions By Eddie Bell www.metrotpn.com 1 Let me begin by saying this is an easy but time consuming job. Set aside a few hours of your time for the install. If

More information

SCION tc LOWERING SPRINGS Preparation

SCION tc LOWERING SPRINGS Preparation Preparation Part Number: PTR11-21100 PTR11-21100-50 Kit Contents Item # Quantity Reqd. Description 1 2 Front Spring 2 2 Rear Spring 3 2 Locking Nut 4 2 Spring Bumper, Front 5 1 Instruction Form Hardware

More information

TOYOTA im INTERIOR LIGHT KIT Preparation

TOYOTA im INTERIOR LIGHT KIT Preparation Preparation Part Number: PT922-12170 Kit Contents Item # Quantity Reqd. Description 1 1 Main Wire Harness 2 1 Switch 3 1 Switch Header 4 1 ECU 5 1 ECU Bracket 6 1 Hardware Kit 7 1 Instruction Card 8 1

More information

Differential Case COMPONENTS. DISASSEMBLY OF DIFFERENTIAL CASE 1. REMOVE RING GEAR (a) Place matchmarks on the ring gear and the case.

Differential Case COMPONENTS. DISASSEMBLY OF DIFFERENTIAL CASE 1. REMOVE RING GEAR (a) Place matchmarks on the ring gear and the case. MT44 Differential Case COMPONENTS DISASSEMBLY OF DIFFERENTIAL CASE 1. REMOVE RING GEAR (a) Place matchmarks on the ring gear and the case. (b) Loosen the staked part of the lock plate. MT45 (c) Remove

More information

2004 Toyota RAV ACCESSORIES/SAFETY EQUIPMENT Toyota - Air Bag Restraint Systems

2004 Toyota RAV ACCESSORIES/SAFETY EQUIPMENT Toyota - Air Bag Restraint Systems DESCRIPTION & OPERATION 2004 ACCESSORIES/SAFETY EQUIPMENT Toyota - Air Bag Restraint Systems WARNING: Accidental air bag deployment is possible. Personal injury may result. Read and follow all WARNINGS

More information

SRS LIGHT "ON" - B0111/B OPEN SIDE SQUIB CIRCUIT TECHNICAL SERVICE BULLETIN Reference Number(s): T-SB , Date of Issue: June 23, 2010

SRS LIGHT ON - B0111/B OPEN SIDE SQUIB CIRCUIT TECHNICAL SERVICE BULLETIN Reference Number(s): T-SB , Date of Issue: June 23, 2010 SRS LIGHT "ON" - B0111/B0116 - OPEN SIDE SQUIB CIRCUIT -2006 Toyota Sienna... Page 1 of 27 SRS LIGHT "ON" - B0111/B0116 - OPEN SIDE SQUIB CIRCUIT TECHNICAL SERVICE BULLETIN Reference Number(s): T-SB-0162-10,

More information

RAV4 TNS310 (Traffic) Plus

RAV4 TNS310 (Traffic) Plus TNS310 (Traffic) Plus RHD installation instructions Model year: 005 Vehicle code: **A3***-*****W Part number TNS310 Plus: Sub wire harness No 1: 08673-64801 Sub wire harness No : 08673-64800 Part number

More information

INSPECTION DF 80. Install the rear differential side gear and rear differential spider onto the differential case RH.

INSPECTION DF 80. Install the rear differential side gear and rear differential spider onto the differential case RH. 80 INSPECTION 1. INSPECT DIFFERENTIAL PINION AND SIDE GEAR (a) Check that there is no damage to the differential pinion or differential side gear. If the differential pinion and/or differential side gear

More information

DF 47 DIFFERENTIAL REAR DIFFERENTIAL CARRIER ASSEMBLY REMOVAL

DF 47 DIFFERENTIAL REAR DIFFERENTIAL CARRIER ASSEMBLY REMOVAL 47 REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE REAR WHEEL 3. DRAIN BRAKE FLUID Immediately wash off any brake fluid that comes into contact with any painted surfaces. 4. DRAIN

More information

2008 Toyota RAV ELECTRICAL Charging (2AZ-FE) - RAV4

2008 Toyota RAV ELECTRICAL Charging (2AZ-FE) - RAV4 2008 ELECTRICAL Charging (2AZ-FE) - RAV4 CHARGING SYSTEM PRECAUTION 1. Check that the battery cables are connected to the correct terminals. 2. Disconnect the battery cables if a quick charge is given

More information

INSTRUCCIONES TECNICAS DE CAMPAÑA TUNDRA

INSTRUCCIONES TECNICAS DE CAMPAÑA TUNDRA INSTRUCCIONES TECNICAS DE CAMPAÑA TUNDRA PARA AIRBAG DE CORTINA I. OPERATION FLOW CHART Verify Vehicle Eligibility 1. Check the VIN range. 2. Check the TIS Vehicle Inquiry System. Not Covered No further

More information

STEERING COLUMN - TILT

STEERING COLUMN - TILT STEERING COLUMN - TILT 1994 Toyota Celica 1994 STEERING Toyota - Steering Column - Tilt Wheel Celica DESCRIPTION & OPERATION Tilt steering wheels incorporate a mainshaft, attached by a "U" joint to an

More information