NOISE AND VIBRATION SOLUTIONS FOR HVAC

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1 br m..co ral ma g w. ww NOISE AND VIBRATION SOLUTIONS FOR HVAC

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3 SOLVING VIBRATION PROBLEMS ON HVAC SINCE 1969 Factory 1 Factory 2 Since 1969 AMC-MECANOCAUCHO has pioneered the manufacture and design of antivibration mountings for the reduction of vibrations in multiple applications. With this purpose, AMC-MECANOCAUCHO has developed a width range of products focused in the HVAC equipment isolation. This supports are manufactured using rubber, springs or a microcelular polyurethane material specially conceived for vibration isolation called Sylomer. 3

4 NOISE AND VIBRATION AMC MECANOCAUCHO PROCESS All machinery, which by virtue of its design has reciprocating or rotating parts, creates vibration to some degree through the imbalance of the moving parts. This vibration produced by a machine leads to different problems such as a reduction in the machine s useful life through part wear plus the transmission of this vibration to other non-insulated adjacent structures, giving rise to problems of noise and vibration transmission. In this sense, AMC MECANOCAUCHO has been developing for over 40 years different ranges of anti-vibration mounts that can solve problems like the ones described above. Taking into account some data of the machine such as weight, mount positions, type of machine, Center of Gravity, frequency of excitation, etc., AMC MECANOCAUCHO does vibration calculations in order to suggest the most appropriate anti-vibration mount solution for each case. The proposed solutions are commonly taken using following types of antivibration mounts: AMC BRB, AMC BSB and AMC DRD mounts (Rubber-Metal solution), AMC Vibrabsorber mounts (spring mounts solution), Sylomer and FZ+Sylomer mounts. QUALITY CONTROL AMC-MECANOCAUCHO is a ISO 9001 certified conpany by DET NORSKE VERITAS DNV. AMC- MECANOCAUCHO is officially approved by NATO under the id number NCAGE 0230B- compliant supplier. Rubber curing properties are controlled by Rheometrical instruments as well as extensometers, dynamometers and durometers. Elastical properties are measured with several axial and radial dynamometers as well as with a servohydraulic dynamic test bench from Instron-Schenck. Marine type approval Adhesion test Extensometer Rheometer 4

5 FATIGUE AND ENDURANCE TESTS AMC-MECANOCAUCHO has certificates of external laboratories that have tested gearbox mountings to know the alteration of the stiffness properties during a representative life cycle of a wind turbine. AMC-MECANOCAUCHO uses Instron Schenck servohydraulic dynamic test benches to measure stiffness variation for generator mountings during a representative life cycle of a wind turbine. PROCESS CONTROL AMC-MECANOCAUCHO realizes a process control of the mountings made manufactured. The % of sampling is according to customer requirement. On the graph beneath, stiffness values of a generator mount is shown while production is taking place. TRACEABILITY AMC-MECANOCAUCHO can keep track of the finished goods for those customers that require traceability on their products. Rheometrical tests are linked to each batch of production. This allows to verify the vulcanization properties of the rubber mix used. Foundry castings can incorporate the date of manufacturing. Finished goods can incorporate a serial number. This allows us to check stiffness values of the mounts as well as other complementary information. NOISE AND VIBRATION 5

6 NOISE AND VIBRATION AMC ENGINEERING SERVICES CALCULATION AMC MECANOCAUCHO calculates anti-vibration solutions bytaking into account data such as weight, mount positions, type of machine, C of G, frequency of excitation, etc... DESIGN One degree of freedom calculation Anti-vibration calculation with more than one degree of freedom. After studying client specific needs for the application and the isolation performance required. AMC MECANOCAUCHO can produce a new design if standard products are not suitable. Analysis of stress by nonlinear FEM 1 2 Modeling of products in 3D 6

7 AMC ENGINEERING SERVICES TEST AND DYNAMIC CHARACTERISATION AMC MECANOCAUCHO can offer customers a wealth of experience and know how in measuring noise and vibration to effect optimun solutions to those problems. MEASUREMENTS AMC MECANOCAUCHO provides its customers with all its experience and know-how in measuring vibrations and noise in the field so as to reduce machine-produced emissions of noise and vibrations. NOISE AND VIBRATION 3 4 7

8 NOISE AND VIBRATION AMC MECANOCAUCHO RANGE OF PRODUCTS FOR HVAC EQUIPMENTS These mounts work the rubber in shear and compression. Thanks also to their section that produce large deflections, these BRB, BSB and DRD mounts achieve low natural frequencies and excellent vibration isolation values. BRB BSB DRD Natural frequency: 5-11 Hz TYPE AMC Hardness Hardness Hardness Hardness 40 Sh 50 Sh 60 Sh 70 Sh BRB 50 Max. Load (Kg.) BRB 60 Max. Load (Kg.) BRB 65 Max. Load (Kg.) BRB 70 Max. Load (Kg.) BRB 80 M10 Max. Load (Kg.) BRB 80 M12 Max. Load (Kg.) BRB 100 M12 Max. Load (Kg.) BRB 100 M12 Max. Load (Kg.) BRB 110 M12 Max. Load (Kg.) BRB 110 M16 Max. Load (Kg.) BRB 125 Max. Load (Kg.) BRB 150 Max. Load (Kg.) BRB 180 Max. Load (Kg.) BRB 220 Max. Load (Kg.) Natural frequency: 5-11 Hz TYPE AMC Hardness Hardness Hardness Hardness 40 Sh 50 Sh 60 Sh 70 Sh BSB 60 Max. Load (Kg) BSB 80 M10 Max. Load (Kg) BSB 80 M12 Max. Load (Kg) BSB 95 M10 Max. Load (Kg) BSB 95 M12 Max. Load (Kg) BSB 110 M12 Max. Load (Kg) BSB 110 M16 Max. Load (Kg) BSB 125 Max. Load (Kg) BSB 150 Max. Load (Kg) BSB 160 Max. Load (Kg) BSB 180 Max. Load (Kg) BSB 220 Max. Load (Kg) Natural frequency: 5-11 Hz TYPE AMC Hardness Hardness Hardness Weight (grs) 45 Sh 60 Sh 75 Sh DRD 45 Max. Load (Kg.) DRD 65 Max. Load (Kg.) DRD 85 Max. Load (Kg.) DRD 90 Max. Load (Kg.) DRD 130 Max. Load (Kg.) DRD 170 Max. Load (Kg.) DRD 250 Max. Load (Kg.)

9 I K G C B FZ+ CODE TYPE MAX. LOAD MOUNTS Max. Load (Kg.) NOISE AND VIBRATION The AMC-MECANOCAUCHO FZ mounts are composed by two metal parts surrounded by a high resiliency Sylomer poliurethane compound that offers a high isolation capacity with a small static deformation in all MEDIUM-HIGH frequency range. They have also an interlocking metal component that provides a fail-safe protection. The Sylomer polyurethane compound is oil resistant and the temperature range of the FZ mounts is -30ºC +70ºC. DIMENSIONS A B C ød øe F G H I K FZ M12 + Kit Niv , FZ M12 + Kit Niv , FZ M12 + Kit Niv , FZ M14 + Kit Niv , FZ M14 + Kit Niv , FZ M16 + Kit Niv , FZ M18 + Kit Niv FZ M20 + Kit Niv FZ M20 + Kit Niv CODE TYPE MAX. LOAD Max. Load (Kg.) A A DIMENSIONS CORTEA A A B C ød øe F G H I FZ M , FZ M , FZ M , FZ M , FZ M , FZ M , FZ M FZ M FZ M ø A F H ød Natural frequency: 7-14 Hz E 9

10 NOISE AND VIBRATION VIBRABSORBER + The main characteristic of these mounts is their own capacity to isolate very low frequencies. VSR+ The mounts are manufactured using steel springs that can provide very high deflections up to 50 mm.the base plate is glued to a 12,5 mm Sylomer pad in order to avoid sliding and improve the isolation of the element, mainly at mid-high vibration frequencies that could be transmitted by the spring coil. The different maximum load capacities of the mounts are identified by different spring colors. These springs are coated with an epoxy paint that provides excellent corrosion properties. APPLICATIONS MOUNTS ANTISEISMIC SPRING MOUNTS Natural frequency: 2-5 Hz This mounts are specially interesting for applications where high isolation is demanded. The steel spring combined with the Sylomer pad, provide an excelent isolation for low, medium and high frequencies. Specially interesting for rotating machinery in buildings like air-conditioning, fans, ventilators, compressors, pumps, generating sets etc. These spring mounts incorporate an ANTISEISMIC device to protect the spring from earthquakes. 1 AMC ANTISEISMIC + RUBBER Natural frequency: 3-5 Hz AMC CODE MOD.(NºSprings) SPRING COLOR MAX.LOAD(kg.) DEFLECTION(mm) PURPLE GREEN GREY WHITE RED AMC ANTISEISMIC + Natural frequency: 3-5 Hz AMC CODE MOD.(NºSprings) SPRING COLOR MAX.LOAD(kg.) DEFLECTION(mm) PURPLE GREEN GREY WHITE RED AMC ANTISEISMIC + RUBBER Natural frequency: 3-5 Hz AMC CODE MOD.(NºSprings) SPRING COLOR MAX.LOAD(kg.) DEFLECTION(mm) PURPLE GREEN GREY WHITE RED AMC ANTISEISMIC + Natural frequency: 3-5 Hz AMC CODE MOD.(NºSprings) SPRING COLOR MAX.LOAD(kg.) DEFLECTION(mm) PURPLE GREEN GREY WHITE RED

11 NOISE AND VIBRATION 4 AMC ANTISEISMIC + RUBBER Natural frequency: 3-5 Hz AMC CODE MOD.(NºSprings) SPRING COLOR MAX.LOAD(kg.) DEFLECTION(mm) PURPLE GREEN GREY WHITE RED AMC ANTISEISMIC + Natural frequency: 3-5 Hz AMC CODE MOD.(NºSprings) SPRING COLOR MAX.LOAD(kg.) DEFLECTION(mm) GREEN GREY WHITE RED AMC ANTISEISMIC + RUBBER Natural frequency: 3-5 Hz AMC CODE MOD.(NºSprings) SPRING COLOR MAX.LOAD(kg.) DEFLECTION(mm) PURPLE GREEN GREY WHITE RED AMC ANTISEISMIC + Natural frequency: 3-5 Hz AMC CODE MOD.(NºSprings) SPRING COLOR MAX.LOAD(kg.) DEFLECTION(mm) PURPLE GREEN GREY WHITE RED AMC ANTISEISMIC + RUBBER Natural frequency: 3-5 Hz AMC CODE MOD.(NºSprings) SPRING COLOR MAX.LOAD(kg.) DEFLECTION(mm) PURPLE GREEN GREY WHITE RED AMC ANTISEISMIC + Natural frequency: 3-5 Hz AMC CODE MOD.(NºSprings) SPRING COLOR MAX.LOAD(kg.) DEFLECTION(mm) PURPLE GREEN GREY WHITE RED

12 NOISE AND VIBRATION VIBRABSORBER + HANGERS SOLUTIONS SRB & SRS VT VT AKUSTIK + These Spring type mounts, are thought for ducts and air conditioning units that are set to ceilings. They have the same characteristics as the VIBRABSORBER spring range mounts. Natural frequency: 3-5 Hz TYPE AMC Max.Load(Kg.) SRB 25 Max. Load (Kg) 25 SRS 25 + Sylomer Max. Load (Kg) 25 SRB 50 Max. Load (Kg) 50 SRS 50 + Sylomer Max. Load (Kg) 50 SRB 75 Max. Load (Kg) 75 SRS 75 + Sylomer Max. Load (Kg) 75 SRB 100 Max. Load (Kg) 100 SRS Sylomer Max. Load (Kg) 100 SRS Sylomer Max. Load (Kg) 125 SRS Sylomer Max. Load (Kg) 150 Natural frequency: 5-11 Hz TYPE AMC Max.Load(Kg.) VT 25 Max. Load (Kg.) 30 VT 50 Max. Load (Kg.) 30 VT 75 Max. Load (Kg.) 60 VT 100 Max. Load (Kg.) 60 VT 125 Max. Load (Kg.) 100 VT 150 Max. Load (Kg.) 150 VT 200 Max. Load (Kg.) 200 VT 250 Max. Load (Kg.) 250 VT 350 Max. Load (Kg.) 350 VT 500 Max. Load (Kg.) 500 VT 750 Max. Load (Kg.) 750 Natural frequency: 10 a 13,6 Hz TYPE AMC Max.Load(Kg.) Akustik 4 A-45 Max. Load (Kg.) 30 Akustik 4 High A-45 Max. Load (Kg.) 30 Akustik 4 B-60 Max. Load (Kg.) 60 Akustik 4 High B-60 Max. Load (Kg.) 60 Gran Akustik 2 A-45 Max. Load (Kg.) 100 Gran Akustik 2 B-60 Max. Load (Kg.) 150 Springtec ST-10 Type 2 Max. Load (Kg.) 10 Springtec ST-20 Type 2 Max. Load (Kg.) 20 Springtec ST-30 Type 2 Max. Load (Kg.) 30 Springtec ST-40 Type 2 Max. Load (Kg.) 40 12

13 LEVELING ANTIVIBRATION MOUNTS SOLUTIONS TSR + These mounts add up the good characteristic of the SYLOMER material to the typical leveling mount. TSR with leveling KIT TSR without leveling KIT SV & LOW SV TYPE Mín. load (Kg.) NOISE AND VIBRATION Máx.load Freq. for min. (Kg.) load (Hz) TYPE AMC Max.Load (kg) SV 000 Max. Load (Kg.) 80 SV 00 / LOW SV 00B Max. Load (Kg.) 120 SV 0 / LOW SV 0B Max. Load (Kg.) 160 SV 1 / LOW SV 1B Max. Load (Kg.) 350 SV 2 / LOW SV 2B Max. Load (Kg.) 600 SV 3 / LOW SV 3B Max. Load (Kg.) 900 SV 4 / LOW SV 4B Max. Load (Kg.) SV 5 / LOW SV 5B Max. Load (Kg.) SV 6 Max. Load (Kg.) SV 7 Max. Load (Kg.) Freq. for max. load (Hz) CODE TSR - 55 M , TSR M , TSR M TSR M ,4 11, TSR M ,7 12, TSR M ,6 11, TSR - 55 M , TSR M , TSR M TSR M ,4 11, TSR M ,7 12, TSR M ,6 11, TSR - 55 M , TSR M , TSR M TSR M ,4 11, TSR M ,7 12, TSR M ,6 11, TSR-55 M8 + Kit Niv. M8x , TSR-110 M8+ Kit Niv. M8x , TSR-220 M8+ Kit Niv. M8x TSR-450 M8+ Kit Niv. M8x ,4 11, TSR-850 M8+ Kit Niv. M8x ,7 12, TSR-1200 M8+ Kit Niv. M8x ,6 11, TSR-55 M10+ Kit Niv. M10x , TSR-110 M10+ Kit Niv. M10x , TSR-220 M10+ Kit Niv. M10x TSR-450 M10+ Kit Niv. M10x ,4 11, TSR-850 M10+ Kit Niv. M10x ,7 12, TSR-1200 M10+ Kit Niv. M10x ,6 11, TSR-55 M12+ Kit Niv. M12x , TSR-110 M12+ Kit Niv. M12x , TSR-220 M12+ Kit Niv. M12x TSR-450 M12+ Kit Niv. M12x ,4 11, TSR-850 M12+ Kit Niv. M12x ,7 12, TSR-1200 M12+ Kit Niv. M12x ,6 11,

14 NOISE AND VIBRATION LEVELING ANTIVIBRATION MOUNTS SOLUTIONS. TRAPEZOIDAL SUPPORT KIT TYPE Max. Load (Kg.) Code A35 A-45 S-40 S-60 A A S S Assembly wall support external unit A-45 Assembly wall support S-60 14

15 F B SIMPLE MOUNTS FOR AIR CONDITIONING INTERNAL COMPONENTS: MECANOCAUCHO BOBBINS RECOMMENDATIONS FOR THE CYLINDRICAL MOUNTS The cylindrical mounts should never work at traction. They should be used on a compression basis. To obtain greater deflection, use them at shear or shear /compression, although the maximum loads indicated in our catalogue for shear use should never be exceeded. This applies to our bobbins, diabolo, trapezoidal or annular mounts. SCB R Q ASSEMBLY R T NOISE AND VIBRATION The AMC Mecanocaucho bobbins are particularly suitable for installation on small motor-pumps, motor-ventilators, driers, sieves, compactors, washing machines, electrical motors, onboard control panels, measuring apparatuses, control cabinets, microphones, fluorescent tubes, etc. TYPE Compression-shear SCB SCB SCB SCB SCB SCB SCB SCB SCB SCB A A Max. Load (Kg.) A C D Compression Shear 15

16 NOISE AND VIBRATION AMC SNUBBERS FOR SEISMIC APPLICATIONS These type of mounts are designed for use in locations subject to earthquakes or other external forces which could displace equipments. These two models are intended to limit lateral and vertical machine movements. AMC SNUBBER + CB AMC SNUBBER + 16

17 FLOOR MOUNTS FZH + The goal of the system is to avoid the structure borne noise installing elastical mounts that are embedded in the concrete floating floor.the process of ele- vation is done once the concrete is dry. The AMC- MECANOCAUCHO type FZH mounts incorporate a polyurethane elastomer called Sylomer. This material offers optimal elastic and mechanical properties for the application. The AMC-MECANOCAUCHO type FZH mounts can be manufactured in different densities of Sylomer to match the natural frequency needed on the application. The process of leveling is simple and effective. The density of mount per m2 is1.12 and the distance between the mounts is 0,9m. INSTALLATION NOISE AND VIBRATION n e w n e w n e w n e w n e w n e w ALUMINIUM DESIGN LIGHTER CHEAPER n e w n e w n e w n e w 17

18 NOISE AND VIBRATION SYLOMER TYPES TYPE SUMMARY MAX. LOAD Kg. FREQ. MAX. LOAD (Hz) FZH Soporte diseñado para su colocación en suelos flotantes FZH Soporte diseñado para su colocación en suelos flotantes , FZH Soporte diseñado para su colocación en suelos flotantes , FZH Soporte diseñado para su colocación en suelos flotantes , FZH Soporte diseñado para su colocación en suelos flotantes , FZH Soporte diseñado para su colocación en suelos flotantes , FZH Soporte diseñado para su colocación en suelos flotantes , FZH Soporte diseñado para su colocación en suelos flotantes , FZH Soporte diseñado para su colocación en suelos flotantes , FZH Soporte diseñado para su colocación en suelos flotantes , CODE 18

19 ADVANTAGES NOISE AND VIBRATION LOW-LEVEL, optimum efficiency damped screeds without much height is achieved. Given that the available height is severely limited in many cases, the entire available height becomes concrete slab system and adding mass to lower the natural frequency getting. High insulation, anti-vibration characteristics thanks to the Sylomer and used in tacos, very low natural frequencies that provide optimum insulation are achieved. Quick installation without placing board or joints between boards. Economy, save assembly time, we do not need boards or tacos. Safety, avoid the appearance of acoustic bridges, as when lifting the slab we are 100% sure that there has been no error in making the slab. Easy and simple assembly, it does not take a specialist to perform this ground. DRAWINGS 19

20 NOISE AND VIBRATION INSTALLATION STEPS Conditioning the premise and installation of the mounts. Installation of reinforced concrete. Levelling. Height adjustement. 20

21 COMPAR ATIVE T EST S AT THE LABEIN TECHNOLOGY CENTRE Concrete slab (100mm) Sylomer perimetral elastic band (12,5mm) Double PVC Film Double metal mesh (5mm diameter 30x20cm) Reduction of impact noise on normalized slab according to UNE en ISO 140-8:1998 Laboratory measurements Test specimen: Floating reinforced concrete slab of 100 mm. thickness, elevated at 25 mm with a system of antivibration mounts as described on the above picture. Employed supporting slab: Reinforced concrete slab of 15cm thickness, tested in 26/06/09 ( Ln,0 ) Volume of the receiving room: 64.7 m 3 Volume of the source room: 53.6m 3 Surface of the test specimen: m 2 (3.3x4.2m) Estimated specific mass: 250 Kg / m 2 Chamber temperature: 17.3 Cº Chamber Hygrometry: 77% Airborne insulation according to UNE EN ISO :2007 Laboratory measurements according to UNE ISO 140-3:1995 Test specimen: Floating reinforced concrete slab of 100 mm thickness, elevated at 25 mm with a system of antivibration mounts as described on the above picture. Employed supporting slab: Reinforced concrete slab of 15cm thickness, tested in 26/06/09 (R WITHOUT Volume of the receiving room: 64.7m 3 Volume of the source room: 53.6m 3 Surface of the test specimen: 13.86m 2 (3.3x4.2m) Estimated specific mass: 250Kg/m 2 Chamber temperature:17.3 Cº Chamber Hygrometry: 77% Air chamber (25cm) FZH mount Normalized reinforced concrete slab of 15cm thickness Reduction of impact noise pressure level, L (db) Acoustic reduction gain index, R (db) Weighted gain according to UNE-EN ISO 717-2:1997 Isolation gain indexes: NOISE AND VIBRATION These results rely on the realized tests under an artificial source under Laboratory conditions (engineering method) * Ln indicated value and L indicated value (measurement limits) Frequency (Hz) Evaluation based in laboratory measurements according to engineering method. * Rwith and R indicated value (measurements limits). Frequency (Hz) 21

22 NOISE AND VIBRATION EXHIBITION TOOLS LITTLE DISPLAY TSR DISPLAY BIG DISPLAY MEDIUM DISPLAY TRANSPARENT DISPLAY 22

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24 OTHER AMC CATALOGUES ANTI-VIBRATION MOUNTINGS MECANOCAUCHO.COM Rubber Metal suspensions. VIBRABSORBER + Spring mounts catalogue. AKUSTIK + AKUSTIK structure borne noise decoupling systems for architectural acoustics. AKUSTIKABSORBER COMPOSITES Akustikabsorber products are materials designed to reduce reverberation and increase the attenuation between chambers. AKUSTIK + When 2 db at low frequencies make the difference. www. akustik. com Aplicaciones Mecánicas del Caucho, S.A. Industrialdea Parc 35 A. E S ASTEASU (Gipuzkoa) Spain Tel.: Fax: esm ail : ventas@a m csa.es www. m ecanocaucho.co m m

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