Omega/Omega V Axially split volute casing pumps Automation products available: Omega Omega V Applications Bearings Omega Omega V Operating data

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1 Type series booklet /6-10 Omega/OmegaV Axially split volute casing pumps Omega Omega V Automation products available: PumpExpert Hyamaster hyatronic Applications Waterworks, irrigation and drainage pumping stations, power stations, industrial water supply systems, fire fighting systems, marine applications as well as general applications in refineries. Operating data Pumpsizes DN80 upto 350 (3...14in) Capacities Q up to 800 l/s ( US.gpm) Totalheads H upto 170m (558ft) Operating pressure p up to 25 bar (363 psi) Operatingtemperaturet upto+105 o C (221 o C) Design Single stage, axially split volute casing pump with doubleentry radial impeller, for horizontal or vertical installation. Installation of the horizontal drive either on the left or right side of the pump(optional). FlangesdrilledtoISO,DIN,BSorANSI. Designation Series Vertical design DN discharge nozzle Nominal impeller diameter(mm) Impeller type OmegaV A Bearings Omega: on both sides grease-lubricated, maintenance-free, deep groove ball bearings, sealed for life, Omega V: top: grease-lubricated, maintenance-free, deep groove ball bearing, sealed for life bottom: wear-resistant, medium-lubricated plain bearingofsiliconcarbide(residur ). Shaft seal Uncooled soft-packed stuffing box or uncooled, singleacting, unbalanced bi-directional mechanical seal acc. to DIN With an operating pressure > 16 bar: mechanical seal, balanced by hydraulic means. Materials Volute casing: Cast iron JL 1040(GG-25) Ductile cast iron JS 1030(GGG-40) Ni-Resist GGG-NiCrNb 202 Duplex steel / Impeller: Bronze G-CuSn10 Duplex steel / Shaft: Chromium steel Duplex steel Casing wear rings: Bronze GZ-CuSn7ZnPb Duplex steel

2 Omega/Omega V Selection charts (higher speeds, with the pumps driven by a Diesel unit, available upon request) n=29001/min opt A-Impeller opt B-Impeller Q[US.gpm] Q[m 3 /h] H [m] ) 1) ) H [ft] n=14501/min opt A-Impeller opt B-Impeller opt C-Impeller Q[l/s] Q[US.gpm] Q[m 3 /h] 100 H [m] ) 1) ) 1) ) 1) H [ft] ) ) ) ) -ImpellerofJL1040notpermitted JL 1040 GG-25 Q[l/s] 2

3 Omega/Omega V Your technical advantages Your service advantages Innovative casing High-performance impeller - in-linedesign - minimal axial thrust due to - short distance between bearings and double-entry impeller correspondingly short shaft - impeller wear rings optional - leak-tight due to compact joint flange - new vane passage with with long, prestressed bolts excellent hydraulic - counter-rotation possible with the characteristics same parts - double-volute version for appropiate total heads - upper casing self-aligning and, therefore, easy to mount Service-friendly shaft - completely sealed and dry for zero corrosion - short and rigid with negligible vibrations - replaceable shaft protecting sleeves - no threads exposed to pumped medium, i.e. long operating life and no corrosion - adjustment-freeassembly - quick and easy assembly/dismantling of the rotor components due to elastically prestressed mountings Excellent efficiencies Outstanding NPSH - computer-optimized double-entry impellers - smooth surfaces inside the casing and on the impeller - smooth, quiet running also guaranteed by a large impeller eye area - no drop in efficiency due to cost-effective, replaceable casing wear rings and impeller wear rings - smooth, low-wear running due to a swirl-free, low-energy loss inlet Long-life bearings - covered, sealed for life, greaselubricated antifriction bearings for a long service life - open gland, i.e. enough space for service activities Application-orientated seals - asbestos-free, potable-water quality soft-packed stuffing boxes - or bi-directional mechanical seals 3

4 Omega/Omega V Contents General remarks: Page - Scope of supply - Packing and shipment - Guarantee, testing and quality control -Orderdataforpumpandmotor -Salesprogramandaccessories 5-6 Types of arrangement, directions of rotation, flow directions 7 Materials/ application limits, pressure limits and material combinations, 8-9 recommended material combinations(table of pumped media) Technical data 10 Speeds, vibrations, coatings 11 Arrangement of sealing water and flushing pipes, vent connections and bearing temperature sensors 12 General drawings Mechanical seals, standard design 15 Tables of dimensions and weights (pump) Arrangement drawings horizontal, vertical Recommended spare parts Motor dimensions and weights ( Type of arrangement 3E) 53 4

5 Omega/Omega V Scope of supply Pump supplied with bare shaft end, in horizontal or vertical design, painted to KSB standard, sealed by a soft-packed stuffing box orbyamechanicalseal. Add-oncomponentstoconvertthepumptoacompletepump/motorset: Pump to be supplied with: - common baseplate/ base frame for pump and motor(for horizontal installation) - motor stool and foot for vertical installation(including support feet in case of the larger motor sizes) -motor - coupling and coupling guard Accessories: Packing and shipment Omega horizontal: - sealing water and/ or flush pipe - complete set of pressure gauges - cyclone separator including the necessary piping - vent valve(for manual or automatic operation) - temperature sensor for anti-friction bearings(pt 100) -limitvaluesensorswitchforpt100 Uptoatotalweightof1500kgoramotorsizeIEC280,theunits(consistingofpump,motor,couplingandcouplingguard)are supplied completely assembled and mounted on a common baseplate / common base frame. Units weighing > 1500 kg, or comprising a motor size IEC 315 and larger are completely assembled at the factory to check the components for correct adjustment, subsequently disassembled again and each major component is packed separately for shipment. Omega V vertical: Omega V vertical pumps are dispatched with the motor stool mounted. The motors themselves are packed separately. Guarantee, testing and quality control Every pump is tested for correct functioning. The operating data are guaranteed without acceptance test in accordance with ISO 2548 C, DIN 1944/III or comparable international testing standards. Acceptance tests in accordance with ISO/ DIN standards can be provided against an extra charge. The qualityoftheomegaproductsisensuredbyatestedandcertifiedqualityassurancesystemaccordingtodiniso9001/ EN Order data -pump: - description of the pump according to Designation -capacity Q -totalhead H (H geo andplantlosses) - material combination - mating dimensions of flanges -shaftsealsoftpackedstuffingboxoramechanicalseal - liquid handled and liquid temperature (see fig. pg. 7) - accessories required - number of copies and language of operating manual -motor: (choice by KSB) - type of construction - type of enclosure - voltage, frequency, method of starting - ambient temperature - insulation class - accessories required motor: (motor to be supplied by the customer) Each order has to be accompanied by a binding motor dimension table and a data sheet indicating the effective speed and weight of the motor. This information has to be supplied by the client without exception! 5

6 Omega/Omega V Sales program and accessories Motor Acceptance testing Flange Paint Shaft Accessories Installation set 2) (optional) seal Scope of supply/ Characteristics Omega Omega V Fig. 0 3E DB DK DJ without motor F F F F F KSBstandardmotor -- F 1) F F Proprietaryproducttoclient schoice(iec-standardupto315m) -- f f f MotornotinaccordancewithIEC72(315Landabove) -- Baseplate/baseframe -- F Foot/rail F Motorstoolandfoot(incl.supportfoot) 2) F F -- Universaljointshaft,motorstool Coupling and coupling guard -- F F F -- Sealingwaterandflushpipes 3) f Complete set of pressure gauges(to ZN 16064) f Cyclone separator with piping f Vent valve(manual or automatic) f Temperature sensor for anti-friction bearings(pt 100) f LimitvaluesensorswitchsuitableforPT100(oneforeachPT100) f Drain f Soft-packed stuffing box F Mechanical seal(standard mech. seal to DIN 24960) F Mechanical seal, balanced(when working pressure > 16 bar) f to KSB standard F withacoatofprimertoksbstandardonly f internal coat of paint(approved for drinking water applications) f completecoatingsystemtocustomerspecification topcoat(onabasecoatofstandardprimer)tocustomerspecification todinen1092-2/bs4504 F toansib16.1 f acc. to KSB standard(i.e. ZN 56535) F to DIN 1944/III f to DIN 1944/II f toiso2548c f tobs5316p1/p2 f otheracceptancetest(check-backrequired) 1) motor adjustable for height 2) varies according to motor size 3) notrequiredwithaninletpressureofp>2bar (Arrangement, see p. 12.) F standard version f standard variant specialversion Standard variants and special versions are subject to surcharge and require longer delivery times 6

7 Omega/Omega V Types of arrangement Horizontal Type of arrangement 3E Vertical Pump set with close-coupled motor(type IM B3) Baseplate, base frame, coupling guard and motor height adjustment TypeofarrangementDB 1) TypeofarrangementDK 1) 1) Dependingonmotorsize,seearrangementdrawings,pp Type of arrangement DJ Optionally with intermediate bearing Direction of rotation/ flow direction Horizontal Vertical Direction of rotation anticlockwise, viewed from the drive end Direction of rotation clockwise, viewed fromthedriveend Direction of rotation anticlockwise, viewed from the drive end Direction of rotation clockwise, viewed fromthedriveend 7

8 Omega/Omega V Materials/ Application limits Temperatures Liquid handled (Fields of application) Stuffingbox/mechanicalseal: max.105 o C see separate recommendation for material combination(table of pumped media) Part Part Material combinations no. designation GB SB SC NC C 102 Volute casing JL 1040 JS 1030 JS 1030 GGG-NiCrNb / Pump shaft Impeller G-CuSn / Bearing housing JL Bearing cover JL Housing for shaft seal JL 1040 JS 1030 GGG-NiCrNb Gland Only on pumps RST Stuffing box insert with a soft- GZ-CuSn7ZnPb Neck ring packed GZ-CuSn7ZnPb Lantern ring stuffing box GZ-CuSn7ZnPb CrNi-steel 502 Casing wear ring GZ-CuSn7ZnPb Impeller wear ring (optional) GZ-CuSn7ZnPb Shaft protecting sleeve Mechanicalseal Si-SiC/Si-SiC(Q1Q1VGGtoDIN24960) Companion bolt Sealing water or flush pipe PTFE/ steel galv. Zn PTFE/ PTFE/ duplexsteel 1) permittedforsizes, seetable Pressurelimitsandmaterialcombinations, below Pressure limits and material combinations Pump sizes Max. permissible operating pressures in bar Material combinations GB SB SC NC C ) ) ) ) ) ) JL 1040 JS 1030 GG-25 GGG-40 2) For material combinations GB and NC the maximum permissible operating pressure is dictated by the flange design according to ANSI B 16.1 Class 125 standard. N.B.: -Withatestpressureofp>20bar,useabalancedmechanicalseal(pressuretest) - Although the operating pressure and the nominal pressure of the casing flange are not directly related, the nominal pressure of the flange to be used has to be one pressure stage higher than the guaranteed operating pressure. 8

9 Omega/Omega V Recommended material combinations(table of pumped media) First Gland Mech. Remarks/ additional recommenda- choice packing seal tions No. Pumped medium Description GB SB SC NC C 1 Petrol(gasoline)/kerosene Dieselfuel Omegapumpsnotsuitable suitable 3 Liquefiedgases Brackishwater o C 5 Seawater River water containing up to 0.1 g/l of solids GB Rainwater prescreened mechanically Industrial water Raw water containing up to 0.1g/l of solids GB Fire-extinguishing water only without NFPA-certification 11 Pure water including internal coat of paint approved for drinking water applications on GB-design 12 Potable water + o o + + GB De-mineralised water o o o + + NC Cooling water GB Condensate -- o SC Hot water SB Heating water SB Boilerfeedwater Observetemperaturelimitof105 C. SC 19 Cooling tower water Balanced mechanical seal > 16 bar 20 Washing water GB 21 Industrial water neutral (ph = 6...8) Industrial water slightly acidic/basic (ph = 4...9) NC/C Industrialwater highlyacidic/basic (ph=1...11) C Oilemulsion viscositymax.20mm 2 /s GB -- + Mechanicalsealflushedfromanoutside source(on request) 25 Water/sandmixture max.solidscontent 0.1g/lfor o o + o + SC + + continuous operation max. solids content 0.2 g/l for intermittent operation e.g. benzene, styrene SB Water, chemically neutral with regard to corrosion, charged with On request(depending on the me- dium pumped, the concentration and the temperature) e.g. trichloroethylene, ethylene dichloride SB -- + aromatic hydrocarbons Water,chemicallyneutralwith regard to corrosion, charged with chlorinated hydrocarbons 27 On request(solids content and grain size to be indicated) 28 Scale-forming water o -- o SC/C suitable o suitable with reservations -- not suitable Maximumworkingtemperature105 C Maximum solids content of the medium pumped 0.1 mg/l with continuous operation; 0.2 g/l with intermittent operation. 9

10 Omega/Omega V Technical data Pump Shaft Nominal diameter Stuffing box data sizes units stuffing box/ mechanical seal d Diameter D Length L Number of packing rings per gland F z M z M x F y F x M y 1) Valuesarevalidforcasingmaterials JL 1040 and GGG-NiCrNb 202. For casing material JS 1030 multiply value by 1.4, for multiply value by Pump Impeller dimensions in mm Permissible Permissible Mass moments of inertia J sizes free passage +/-10% max. diameter nozzle forces F x,f y,f 1) z nozzle moments M x,m y,m 1) z (without coupling) kgm 2 A-Imp. B-Imp. C-Imp. A-, B-, C-Imp. N Nm without water with water

11 Omega/Omega V Speeds For speeds in excess of the figures indicated in the sales documentation, please contact KSB indicating the required operating range. Speed control: Shaft sealing always by means of a mechanical seal. For speed control on Omega V, check-back with KSB. Vibrations VibrationvaluesofthepumpaccordingtoDINISO1949,intheoperatingrangefrom0.5upto1.2xQ Opt -Omega: GroupG v eff <4.5mm/s -OmegaV: GroupT v eff <7.0mm/s Coating A) Standard coating Surface treatment: SA 2½ to DIN 55928, Part 4 Corrosion control: to AA Primer: 2-pack zinc-rich primer or 2-pack zinc phosphate Topcoat:KSBstandard 2-pack epoxy resin, layer thickness approx mm, colour RAL 5002(ultramarine blue) B) Internal coating - approved for potable water(standard variant for GB-design) Surface treatment: SA 2½ to DIN 55928, Part 4 Corrosion control: to AA Primer 2-pack zinc-rich primer or 2-pack zinc phosphate Top coat (inside): 2-pack epoxy resin, layer thickness approx mm, colour RAL 9005(black) 11

12 Omega/Omega V Arrangement of sealing water and flush pipes 01 Sealing water pipe for gland packing 02 Flush pipe for mechanical seal 03 Sealing water pipe for gland packing Flush pipe for ResidurR bearing 04 Flush pipe for mechanical seal Flush pipe for ResidurR bearing Arrangement of venting connections and bearing temperature sensor (vent valves are available as accessories) 06 Sealing water pipe for gland packing 05 Vent valve Bearing temperature with vent valve sensor PT Flush pipe for ResidurR bearing and vent valve 08 Flush pipe for mechanical seal, ResidurR bearing and vent valve 12

13 Omega General drawing Horizontal installation Omega up to Part no. Part designation Part no Part designation Part no Part designation 102 Volute casing 452 Gland 920 Nut 211 Pump shaft 461 Gland packing 932 Circlip 234 Impeller 455 Stuffing box insert 950 Spring 321 Deep groove ball bearing 457 Neck ring Bearing housing 458 Lantern ring 360 Bearing cover 502 Casing wear ring V-Ring 520 Sleeve O-Ring 524 Shaft protecting sleeve 421 Radial shaft seal ring Washer 441 Housing for shaft seal 580 Cap 13

14 Omega V General drawing Verticalinstallation DB, OmegaV upto Part no. Part designation Part no Part designation Part no Part designation 102 Volute casing V-Ring 502 Casing wear ring 160 Cover O-Ring 524 Shaft protecting sleeve 182 Foot Radial shaft seal ring 525 Spacer sleeve 211 Pump shaft 441 Housing for shaft seal 545 Bearing bush 234 Impeller 452 Gland Washer 321 Deep groove ball bearing 461 Gland packing 719 Flexible tube 341 Motor stool 455 Stuffing box insert 920 Nut Bearing housing 457 Neck ring 932 Circlip 360 Bearing cover 458 Lantern ring 950 Spring 14

15 Omega/Omega V Mechanical seals, standard design Standard mechanical seal acc. to DIN Balanced mechanical seal(when operating pressure p >16 bar) Part no Part designation Part no Part designation 211 Pump shaft 471 Seal cover 433 Mechanical seal Shaft protecting sleeve 441 Housing for shaft seal Spacer sleeve Neck ring Hexagon head bolt 15

16 Omega Tableofdimensions Omega upto Z a 2 a 1 d 3 l 2 l 3 f Direction of rotation: CLOCKWISE s 2 s 1 h 3 l 1 h 2 DN 2 DN 1 h 1 8B 8B d 1 s d 2 n 4 6B n 3 b :4 m 2 m 1 Keywayandkeyto DIN6885sheet1 Shaft diameter: Toleranceh 6 todin7155 n 2 n 1 Flanges: - Flat surface flanges - Flange thickness to ANSI - Connect pipes without stress Permissible deviations for: - Centreline heights DIN Dimensions without indication of tolerances DIN 7168, medium -Castironparts DIN1686GTB18 Connections: - Pressure gauge G 1/2 - Vent G1/2-6B Drainage G1/2-8B Leakageliquiddrain G3/4 Major external pump dimensions and weights Pump Flange dimensions Pump dimensions size DN 1 DN 2 s 1 s 2 a 2) 1 a 2) 2 d 3 f h 1 h 2 h 3 l 2 l 3 z 1) Pump Foot dimensions Shaft Weights[kg] size b 1 d 2 m 1 m 2 n 1 n 2 n 3 n 4 s d 1 l 1 Pump Water content , , , , ) z=thedimensionstobemaintainedaroundthecasingcoverfordismantlingoftherotor 2) materialcombinationssbandsc:dimensionsare1%larger 16

17 Omega Standardflangedesign 1) : Pump size JL1040/GGG-NiCrNb202 ANSI B 16.1 JS1030/ BS4504 ANSIB PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class PN 16 Table 16/ Class 250 PN25 Table25/11 Class PN 25 Table 25/11 1) Otherflangedesignsareavailableonrequest k d 2 number ofholesn Flange dimensions - Drilling diagram Standard DN 80 DN 100 DN 125 DN 150 DN 200 d 2 k n d 2 k n d 2 k n d 2 k n d 2 k n PN PN Table 16/ Table 25/ ANSI B 16.1 Class

18 Omega Tableofdimensions Omega upto Z a 2 a 1 d 3 l 2 l 3 f Direction of rotation: CLOCKWISE s 2 s 1 h 3 l 1 h 2 DN 2 DN 1 h 1 8B 8B d 1 s d 2 n 4 6B n 3 b :4 m 2 m 1 Keywayandkeyto DIN6885sheet1 Shaft diameter: Toleranceh 6 todin7155 n 2 n 1 Flanges: - Flat surface flanges - Flange thickness to ANSI - Connect pipes without stress Permissible deviations for: - Centreline heights DIN Dimensions without indication of tolerances DIN 7168, medium -Castironparts DIN1686GTB18 Connections: - Pressure gauge G 1/2 - Vent G1/2-6B Drainage G1/2-8B Leakageliquiddrain G3/4 Major external pump dimensions and weights Pump Flange dimensions Pump dimensions size DN 1 DN 2 s 1 s 2 a 3) 1 a 3) 2 d 3 f h 1 h 2 h 3 l 2 l 3 z 2) , (51) 1) 32(48) 1) , (54) 1) (57) 1) (51) 1) , (57) 1) (60) 1) 36(54) 1) , (57) 1) Pump Footdimensions Shaft Weights [kg] size b 1 d 2 m 1 m 2 n 1 n 2 n 3 n 4 s d 1 l 1 Pump Water content , ) ForcasingmaterialGGG-NiCrNb202,JS1030, ) z=thedimensionstobemaintainedaroundthecasingcoverfordismantlingoftherotor 3) materialcombinationssbandsc:dimensionsare1%larger 18

19 Omega Standardflangedesign 1) : Pump size JL1040/GGG-NiCrNb PN 16 Table 16/11 ANSI B 16.1 JS1030/ BS4504 ANSIB Class 250 PN 25 Table 25/11 Class PN 25 Table 25/ PN 10 Table 10/11 Class PN 16 Table 16/11 PN 25 Table 25/11 Class PN 25 Table 25/11 Class PN 10 Table 10/11 Class PN 16 Table 16/11 PN 25 Table 25/11 Class PN 25 Table 25/11 Class PN 10 Table 10/11 Class 125 PN 25 Table 25/11 Class ) Otherflangedesignsareavailableonrequest k d 2 number ofholesn Flange dimensions - Drilling diagram Standard DN 200 DN 250 DN 300 DN 350 DN 400 DN 450 d 2 k n d 2 k n d 2 k n d 2 k n d 2 k n d 2 k n PN PN PN Table 10/ Table 16/ Table 25/ ANSI B 16.1 Class ANSI B 16.1 Class

20 z Omega V Tableofdimensions OmegaV upto Flanges: - Flat surface flanges - Flange thickness to ANSI - Connect pipes without stress l l d 1 Permissible deviations for: - Centreline heights DIN Dimensions without indication of tolerances DIN 7168, medium -Castironparts DIN1686GTB18 Connections: - Pressure gauge G 1/2 - Vent G1/2-6B Drainage G1/2-8B Leakageliquiddrain G3/4 Keywayandkeyto DIN6885sheet1 Shaft diameter: Toleranceh 6 todin7155 A h 5 h 4 6B 6B B Section A-B onlyforomegav a 1 a 2 s 1 s 2 h 3 m 5 m 3 h 2 m 4 m 6 DN 1 DN 2 n 6 Direction of rotation: CLOCKWISE n 5 Major external pump dimensions Pump Flange dimensions Pump dimensions size DN 1 DN 2 s 1 s 2 a 1 2) a 2 2) h 2 h 3 h 4 h 5 z 1) ) z=thedimensionstobemaintainedaroundthecasingcoverfordismantlingoftherotor 2) materialcombinationssbandsc:dimensionsare1%larger 20

21 Omega V Major external pump dimensions and weights Pump Foot dimensions Shaft Weights[kg] size m 3 m 4 m 5 m 6 n 5 n 6 d 1 l 1 Pump Water content Standardflangedesign 1) : Pump size JL1040/GGG-NiCrNb ANSI B JS1030/ BS4504 ANSIB PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class PN 16 Table 16/ PN 25 Table 25/11 1) Otherflangedesignsareavailableonrequest Class 250 PN25 Table25/11 Class 250 k d 2 number ofholesn Flange dimensions - Drilling diagram Standard DN 80 DN 100 DN 125 DN 150 DN 200 d 2 k n d 2 k n d 2 k n d 2 k n d 2 k n PN PN Table 16/ Table 25/ ANSI B 16.1 Class

22 z Omega V Tableofdimensions OmegaV upto Flanges: - Flat surface flanges - Flange thickness to ANSI - Connect pipes without stress l l d 1 Permissible deviations for: - Centreline heights DIN Dimensions without indication of tolerances DIN 7168, medium -Castironparts DIN1686GTB18 Connections: - Pressure gauge G 1/2 - Vent G1/2-6B Drainage G1/2-8B Leakageliquiddrain G3/4 Keywayandkeyto DIN6885sheet1 Shaft diameter: Toleranceh 6 todin7155 A h 5 h 4 6B 6B B Section A-B s 1 a 1 a 2 s 2 h 3 m 5 m 3 h 2 m 4 m 6 DN 1 DN 2 n 6 Direction of rotation: CLOCKWISE n 5 Major external pump dimensions 22 Pump Flange dimensions Pump dimensions size DN 1 DN 2 s 1 s 2 a 1 3) a 2 3) h 2 h 3 h 4 h 5 z 2) (51) 1) 32(48) 1) (54) 1) (57) 1) (51) 1) (57) 1) (60) 1) 36(54) 1) (57) 1) ) ForcasingmaterialGGG-NiCrNb202,JS1030, ) z=thedimensionstobemaintainedaroundthecasingcoverfordismantlingoftherotor 3) materialcombinationssbandsc:dimensionsare1%larger

23 Omega V Major external pump dimensions and weights Pump Footdimensions Shaft Weights [kg] size m 3 m 4 m 5 m 6 n 5 n 6 d 1 l 1 Pump Water content Standardflangedesign 1) : Pump size JL1040/GGG-NiCrNb Table 16/ PN PN 25 Table 25/11 ANSI B PN 10 Table 10/11 Class PN 16 Table 16/ PN 25 Table 25/ JS1030/ BS4504 ANSIB16.1 Class 250 PN 25 Table 25/11 Class 250 Class 250 PN 10 Table 10/11 Class PN 16 Table 16/ PN 25 Table 25/ Class 250 PN 25 Table 25/11 Class 250 PN 25 Table 25/11 Class PN 10 Table 10/11 Class 125 PN 25 Table 25/11 Class ) Otherflangedesignsareavailableonrequest k d 2 number ofholesn Flange dimensions - Drilling diagram Standard DN 200 DN 250 DN 300 DN 350 DN 400 DN 450 d 2 k n d 2 k n d 2 k n d 2 k n d 2 k n d 2 k n PN PN PN Table 10/ Table 16/ Table 25/ ANSI B 16.1 Class ANSI B 16.1 Class

24 Omega GeneralarrangementdrawingOmega upto Type of arrangement 3E Direction of rotation: CLOCKWISE Z a 2 a 1 s 2 s 1 l 2 f q 5 h5 DN2 6B h4 DN1 50 Grouting G 1 b G B 8B L l 4 l l 3 L h8 h6 h8 h7 V N( ø N) b 2 Connections: Pressure gauge G 1/2 - Vent G1/2-6B Drainage G1/2-8B Leakageliquiddrain G3/4 Grout baseplate/ base frame with non-shrinking cement. Position of the terminal box, see Motor dimension sheet l 4 l l 3 The motor-dependent dimensions refer to KSB standard motors (see table Motor dimensions and weights ). Major external pump dimensions and weights Pump size Flange dimensions Pump dimensions Weight [kg] motor- DN 1 DN 2 s 1 s 2 a 2) 1 a 2) 2 f h 4 h 5 h 6 i l 2 z 1) Pump Water dependent max. content upto280m up315s up to 280 M up315s upto280m up315s ) z=thedimensionstobemaintainedaroundthecasingcoverfordismantlingoftherotor 2) materialcombinationssbandsc:dimensionsare1%larger Baseplate/ base frame and foundation dimensions Baseplate size Baseplate and foundation dimensions Foundation bolts Dowels No b 2 G 1 G 2 l 3 l 4 l 5 h 8 Weight Size V N L Size ø N L Drawing no. [kg] 1 0W W M 16x M 12/ ) 0W ) Baseframe

25 Omega Standardflangedesign 1) : Pump size JL1040/GGG-NiCrNb202 ANSI B 16.1 JS1030/ BS4504 ANSIB16.1 PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250 1) Otherflangedesignsareavailableonrequest Flange dimensions - Drilling diagram Standard Suction flange Discharge flange DN d 2 k n DN d 2 k n Pump size up to PN16 Table 16/11 PN25 Table 25/11 19(M16) (M24) (M16) 160 ANSI B 16.1 Class (M20) (M20) 168 Pump size up to PN16 Table 16/11 23(M20) 240 PN25 Table 25/11 28(M24) (M16) (M20) 190 ANSI B 16.1 Class (M20) (M20) Mating flange All flanges designed as plate flanges k d 2 number ofholesn Baseplate/ motor combination Pump Motor size size 100L 112M 132S 132M 160M 160L 180M 180L 200L 225S 225M 250M 280S 280M 315S 315M 315L 315 Number of poles N.B.: - The numbers listed in the table indicate the relevant baseplate numbers. -Thebaseplatenumbersshownintheboxesalsoservetoselectthecorrectmotorsizeforthelistedpumpsize. - Units comprising a motor size 315 and larger are completely assembled for verification and adjustment of the individual components. Before shipment, the units are dismantled again and the components packed/ shipped separately. 25

26 Omega Generalarrangementdrawing Omega upto Type of arrangement 3E Direction of rotation: CLOCKWISE Z a 2 a 1 s 2 s 1 l 2 f q 5 h5 DN2 6B h4 DN1 50 Grouting G 1 b G B 8B h6 L l 4 l l 3 L h8 h8 h7 V N( ø N) b 2 Connections: Pressure gauge G 1/2 - Vent G1/2-6B Drainage G1/2-8B Leakageliquiddrain G3/4 Grout baseplate/ base frame with non-shrinking cement. Position of the terminal box, see Motor dimension sheet l 4 l l 3 The motor-dependent dimensions refer to KSB standard motors (see table Motor dimensions and weights ). Major external pump dimensions and weights Pump Flange dimensions Pump dimensions Weight [kg] size motor- DN 1 DN 2 s 1 s 2 a 2) 1 a 2) 2 f h 4 h 5 h 6 i l 2 z 1) Pump Water dependent max. content upto280m up 315 S up to 280 M up 315 S upto280m up315s ) z=thedimensionstobemaintainedaroundthecasingcoverfordismantlingoftherotor 2) materialcombinationssbandsc:dimensionsare1%larger Baseplate/ base frame and foundation dimensions Baseplate size Baseplate and foundation dimensions Foundation bolts Dowels No b 2 G 1 G 2 l 3 l 4 l 5 h 8 Weight Size V N L Size ø N L Drawing no. [kg] 4 0W W M 16x M 12/ ) 0W ) Baseframe 26

27 Omega Standardflangedesign 1) : Pump size JL1040/GGG-NiCrNb202 ANSI B 16.1 JS1030/ BS4504 ANSIB PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class ) Otherflangedesignsareavailableonrequest Flange dimensions - Drilling diagram Standard Suction flange Discharge flange DN d 2 k n DN d 2 k n Pump size up to PN16 Table 16/11 PN25 Table 25/11 23(M20) (M16) (M24) (M24) 220 ANSI B 16.1 Class (M24) (M20) 235 Pump size up to PN16 Table 16/11 PN25 Table 25/11 23(M20) (M24) ANSI B 16.1 Class (M24) Mating flange All flanges designed as plate flanges k d 2 number ofholesn Baseplate/ motor combination Pump Motor size size 132S 132M 160M 160L 180M 180L 200L 225S 225M 250M 280S 280M 315S 315M 315L 315 Number of poles N.B.: - The numbers listed in the table indicate the relevant baseplate numbers. -Thebaseplatenumbersshownintheboxesalsoservetoselectthecorrectmotorsizeforthelistedpumpsize. - Units comprising a motor size 315 and larger are completely assembled for verification and adjustment of the individual components. Before shipment, the units are dismantled again and the components packed/ shipped separately. 27

28 Omega Generalarrangementdrawing Omega upto andOmega Type of arrangement 3E Direction of rotation: CLOCKWISE Z a 2 a 1 s 2 s 1 l 2 f q 5 h5 DN2 6B 50 h4 Grouting G 1 b G 2 50 DN1 8B 8B L l 4 l l 3 L h8 h6 h8 h7 V N( ø N) b Connections: - Pressure gauge G 1/2 - Vent G1/2-6B Drainage G1/2-8B Leakageliquiddrain G3/4 Grout baseplate/ base frame with non-shrinking cement. Position of the terminal box, see Motor dimension sheet l 4 l l 3 The motor-dependent dimensions refer to KSB standard motors (see table Motor dimensions and weights ). Major external pump dimensions and weights Pump Flange dimensions Pump dimensions Weight [kg] size motor- DN 1 DN 2 s 1 s 2 a 3) 1 a 3) 2 f h 4 h 5 h 6 i l 2 z 2) Pump Water dependent max. content upto250m Suptp315L upto250m S,M upto250m Supto315L M up280s M up280s (51)1) 32(48) 1) upto250m up280s (54)1) 33(51) 1) ) ForcasingmaterialGGG-NiCrNb202,JS ) z=thedimensionstobemaintainedaroundthecasingcoverfordismantlingoftherotor 3) materialcombinationssbandsc:dimensionsare1%larger 28

29 Omega Baseplate/ base frame and foundation dimensions all dimensions in mm Baseplate Baseplate and foundation dimensions Foundation bolts size No Drawingno. b 2 G 1 G 2 l 3 l 4 l 5 h 8 Weight Size V N L [kg] 7 0W ) 0W ) 0W ) W M 20x ) 0W ) 0W ) Baseframe StandardFfangedesign 2) : Pump size JL1040/GGG-NiCrNb202 JS1030/ ANSI B 16.1 BS4504 ANSIB PN 16 Table 16/ PN 25 Table 25/11 Class PN 16 Table 16/ PN 25 Table 25/11 Class PN 25 Table 25/ PN 10 Table 10/11 Class 125 2) Otherflangedesignsareavailableonrequest Flange dimensions - Drilling diagram Norm Suction flange Discharge flange DN d 2 k n DN d 2 k n Pump size and , PN16 Table 16/11 23(M20) (M20) 240, PN25 Table 25/11 28(M24) (M24) ANSI B 16.1 Class (M24) (M20) Pump size up to , PN16 Table 16/11 28(M24) (M20) 295, PN25 Table 25/11 31(M27) (M24) ANSI B 16.1 Class (M24) (M24) 330 Pump size , PN10 Table 10/11 23(M20) (M20) , PN16 Table 16/11 28(M24) (M24) , PN25 Table 25/11 31(M27) (M27) 370 ANSI B 16.1 Class (M24) (M24) 362 ANSI B 16.1 Class (M27) (M24) Pump size , PN10 Table 10/11 23(M20) (M20) 400, PN16 Table 16/11 28(M24) (M24) , PN25 Table 25/11 34(M30) (M27) ANSI B 16.1 Class (M24) (M24) ANSI B 16.1 Class (M27) (M27) Baseplate/ motor combination Pump Motor size size 180L 200L 225S 225M 250M 280S 280M 315S 315M 315L Number of poles Mating flange All flanges designed as plate flanges k d 2 number ofholesn N.B. - Thenumberslistedinthe table indicate the relevant base plate numbers. - The baseplate numbers shownintheboxesalso serve to select the correct motor size for the listed pump size. - Units comprising a motor size315andlargerare completely assembled for verification and adjustment of the individual components. Before shipment, the units are dismantled again and the components packed/ shipped separately. 29

30 Omega Generalarrangementdrawing upto ; and Type of arrangement 3E Direction of rotation: CLOCKWISE Z a 2 a 1 s 2 s 1 l 2 f q 5 h5 DN2 6B h4 DN1 8B 8B h6 L 50 h8 h7 Grouting V N( ø N) G 1 b l 4 l l 3 G 2 Connections: - Pressure gauge G 1/2 - Vent G1/2-6B Drainage G1/2-8B Leakageliquiddrain G3/4 Grout baseplate/ base frame with non-shrinking cement. Position of the terminal box, see Motor dimension sheet. Major external pump dimensions and weights l 4 l 5 l The motor-dependent dimensions refer to KSB standard motors (see table Motor dimensions and weights ). l 3 Pump Flange dimensions Pump dimensions Weight [kg] size DN 1 DN 2 s 1 s 2 a 1 3) a 2 3) f h 4 3) h 5 h 6 3) i l 2 z 2) Pump Water (51) 1) (57) 1) (54) ) ForcasingmaterialGGG-NiCrNb202,JS1030, ) z=thedimensionstobemaintainedaroundthecasingcoverfordismantlingoftherotor 3) materialcombinationssbandsc:dimensionsare1%larger Baseplate/ base frame and foundation dimensions max content Baseplate size Baseplate and foundation dimensions Foundation bolts No b 2 G 1 G 2 l 3 l 4 l 5 l 6 h 8 Weight Größe V N L Drawing no. [kg] 11 4) 0W ) 0W M20x ) 0W ) Baseframe

31 Omega Standardflangedesign 1) : Pump size JL1040/GGG-NiCrNb PN 16 Table 16/ PN 25 Table 25/ ANSI B 16.1 Class 250 PN 10 Table 10/11 Class 125 1) Otherflangedesignsareavailableonrequest Flange dimensions - Drilling diagram Standard Suction flange JS1030/ BS4504 ANSIB16.1 PN 25 Table 25/11 Class 250 Discharge flange DN d 2 k n DN d 2 k n Pump size and PN10 Table 10/11 PN16 Table 16/11 PN25 Table 25/11 23(M20) (M24) (M20) (M24) (M27) (M27) 370 ANSI B 16.1 Class (M24) (M24) 362 ANSI B 16.1 Class (M27) (M24) Pump size PN10 Table 10/11 PN16 Table 16/11 PN25 Table 25/11 28(M24) (M20) (M27) (M24) (M33) (M27) ANSI B 16.1 Class (M24) (M24) ANSI B 16.1 Class (M27) Pump size PN10 Table 10/11 PN16 Table 16/11 PN25 Table 25/11 28(M24) (M20) (M27) (M24) (M33) (M30) 490 ANSI B 16.1 Class (M24) (M24) ANSI B 16.1 Class (M27) Baseplate/ motor combination Pump Motor size size 250M 280S 280M 315S 315M 315L Number of poles Mating flange All flanges designed as plate flanges N.B.: - The numbers listed in the table indicate the relevant baseplate numbers. -Thebaseplatenumbersshownintheboxesalsoservetoselectthecorrectmotorsizeforthelistedpumpsize. k d 2 number ofholesn - Units comprising a motor size 315 and larger are completely assembled for verification and adjustment of the individual components. Before shipment, the units are dismantled again and the components packed/ shipped separately. 31

32 Omega Generalarrangementdrawing Omega upto ; and Type of arrangement 3E Direction of rotation: CLOCKWISE Z a 2 a 1 s 2 s 1 l 2 f q 5 h5 DN2 6B h4 DN1 8B 8B L 50 h6 h8 h7 Grouting V N( ø N) G 1 b l 4 l l 3 G 2 Connections: - Pressure gauge G 1/2 - Vent G1/2-6B Drainage G1/2-8B Leakageliquiddrain G3/4 Grout baseplate/ base frame with non-shrinking cement. Position of the terminal box, see Motor dimension sheet. Major external pump dimensions and weights 100 l 4 l 5 l The motor-dependent dimensions refer to KSB standard motors (see table Motor dimensions and weights ). l 3 Pump Flange dimensions Pump dimensions Weight [kg] size DN 1 DN 2 s 1 s 2 a 1 3) a 2 3) f h 4 3) h 5 h 6 3) i l 2 z 2) Pump Water (60) 1) (57) 1) 36(54) 1) 700 1) ForcasingmaterialGGG-NiCrNb202,JS1030, ) z=thedimensionstobemaintainedaroundthecasingcoverfordismantlingoftherotor 3) materialcombinationssbandsc:dimensionsare1%larger Baseplate/ base frame and foundation dimensions max content Baseplate size Baseplate and foundation dimensions Foundation bolts No b 2 G 1 G 2 l 3 l 4 l 5 l 6 h 8 Weight Größe V N L Drawing no. [kg] 13 4) 0W ) 0W M20x ) 0W ) Baseframe

33 Omega Standardflangedesign 1) : Pump size JL1040/GGG-NiCrNb PN 16 Table 16/ PN 25 Table 25/ ANSI B 16.1 Class 250 PN 10 Table 10/11 Class 125 1) Otherflangedesignsareavailableonrequest Flange dimensions - Drilling diagram Standard Suction flange JS1030/ BS4504 ANSIB16.1 PN 25 Table 25/11 Class 250 Discharge flange DN d 2 k n DN d 2 k n Pump size and PN10 Table 10/11 PN16 Table 16/11 PN25 Table 25/11 28(M24) (M20) (M27) (M24) (M33) (M27) ANSI B 16.1 Class (M24) (M24) ANSI B 16.1 Class (M Pump size PN10 Table 10/11 PN16 Table 16/11 PN25 Table 25/11 28(M24) (M20) (M27) (M24) (M33) (M30) 490 ANSI B 16.1 Class (M27) (M24) ANSI B 16.1 Class (M27) Pump size PN10 Table 10/11 PN16 Table 16/11 PN25 Table 25/11 28(M24) (M20) (M27) (M24) (M33) (M30) 490 ANSI B 16.1 Class (M24) (M24) ANSI B 16.1 Class (M27) Baseplate/ motor combination Pump Motor size size 315M 315L Number of poles N.B.: Mating flange All flanges designed as plate flanges - The numbers listed in the table indicate the relevant baseplate numbers. -Thebaseplatenumbersshownintheboxesalsoservetoselectthecorrectmotorsizeforthelistedpumpsize. k d 2 number ofholesn - Units comprising a motor size 315 and larger are completely assembled for verification and adjustment of the individual components. Before shipment, the units are dismantled again and the components packed/ shipped separately. 33

34 Omega V Generalarrangementdrawing OmegaV upto Type of arrangement DB Type of arrangement DK h 7 A B s 1 h 5 h 6 5 s 2 X h 4 6B 6B 250 Grouting a 1 a 2 n 6 h 3 m 5 h 2 m 3 DN 1 DN 2 m 6 m 4 Z n 5 Section A-B Permissible deviations for: - Centreline heights DIN Dimensions without indication of tolerances DIN 7168, medium -Castironparts DIN1686GTB18 Flanges: - Flat surface flanges - Flange thickness to ANSI - Connect pipes without stress Direction of rotation: CLOCKWISE View X Connections: - Pressure gauge G 1/2 - Vent G1/2-6B Drainage G1/2-8B Leakageliquiddrain G3/4 Positionoftheterminalboxtobeinaccordance with motor dimension sheet Major external pump dimensions and weights Pump size Flange dimensions Pump dimensions Weights[kg] DN 1 DN 2 s 1 s 2 a 2) 1 a 2) 2 h 2 h 3 h 4 h 5 z 1) Pump Water content ) z=thedimensionstobemaintainedaroundthecasingcoverfordismantlingoftherotor 2) materialcombinationssbandsc:dimensionsare1%larger 34