Ajax ISO. Centrifugal Pump ISO Application Application. Designation Designation. Operating Data - 50 Hz. Design. Type Series Booklet

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1 Type Series Booklet Ajax ISO Centrifugal Pump ISO 288 Application Application The KSB Ajax ISO centrifugal pump is suitable for handling water and similar liquids mainly used in the following The KSB Ajax ISO centrifugal pump is suitable for handling applications. water and similar liquids mainly used in the following -Water applications. - Industry -Water Mining - Environmental - Industry - Mining - Environmental - Building Services Designation Designation Model / Type Suction Model / Type diameter (mm) Discharge Suction diameter diameter (mm) (mm) Discharge diameter (mm) Nominal impeller diameter (mm) Material code AJAX ISO 100 X (12 or 23) AJAX ISO 100 X (12 or 23) Design Horizontal, single stage, end suction centrifugal pump dimensionally built to ISO 288. The back pull out design allows for easy maintenance and repair as the rotating element may be removed without disturbing the pipework. Operating Data - 0 Hz Pump sizes Flow up to 32mm to 200mm 20 L/s Head up to 160m Temperature up to 120 C Speed up to 290 or 3000rpm Pressure up to 16 bar 1

2 Contents: Page Selection Charts Selection Chart 140rpm Selection Chart 2900rpm Selection Chart 170rpm Selection Chart 3600rpm Construction Casing Shaft Bearings Bearing Housing Shaft Seal Painting Accessories Drive Base Plate Pump Selection Mechanical Seal Material Material Specifications Flange Data Pump Technical Data Parts List and Material Identification Mechanical Seal Arrangement Pump Dimensions Shaft Dimensions

3 Selection Chart Selection 140 rpm Chart 140 rpm Selection Chart 2900 rpm Note: For final selection refer to individual performance curves 2 3

4 Selection Chart Selection 170 rpm Chart 170 rpm Selection Chart 300 rpm Note: For final selection refer to individual performance curves 4

5 Construction Horizontal single stage, end suction with vertical discharge. The "back pull out" design allows for the maintenance of the pump without disturbing the pipework connected to the casing, or the pump alignment. The pump is built to the dimensional requirements requirments of ISO 288. Flanges are in accordance with EN Casing Self-venting horizontal volute casing with horizontal end suction and vertical discharge. The suction nozzle has a vane to reduce prerotation. Shaft Tapered & keyed shaft design allowing ease of removal in maintenance & positive locking whilst in operation. Bearings Heavy duty SKF or approved equivalent, greased for life, reducing maintenance. Protected by a quality manufactured lip seal reducing ingress of moisture or foreign matter. Housed within removable bearing cap cover assembly. Baseplate Baseplates for electric drives are available in a variety of styles: Standard - Fixed and grouted directly to the foundation. Anti Vibration - Rigid baseplate on rubber mounts. - Rigid baseplate on spring mounts. - Rigid baseplate with inertia block base and spring mounts. The baseplate is manufactured or fabricated from either cold formed (pressed) steel plate or from rolled steel channel sections. Pump Selection For pump selection the hydraulic performance curves should be used. These curves are based on water at 1 C and SG equal to 1.0. NPSH values are indicated on the performance curves. At least 0.m should be added as a safety margin. To overcome variations between actual and design requirements it is recommended that the driver power exceeds the absorbed pump shaft power: Bearing housing Robust / heavy duty, manufactured in high strength cast iron providing trouble-free life complete with lifting provision and support foot. Shaft Seal Single, high quality mechanical seal fitted as standard to all pumps. Different seals are possible on application. Standard seal operating temperature 9 C. Painting Prior to painting, the pump is thoroughly cleaned of foreign material. The pump is then painted with a high quality / undercoat / primer and industrial enamel paint. Accessories Drive The pump is only recommended for direct drive via a flexible spacer coupling. Spacer couplings enable the utilisation of the back pull out feature. Where belt drives are necessary a separate jack (intermediate) shaft with bearings to carry the belt loads may be required. All drive systems, where supplied by KSB Australia, are appropriately protected by suitable guards. Absorbed Pump Shaft kw Up to Above 40 Driver Power Reserve Approx. 20% Approx. 1% Approx. 10% 3

6 Mechanical Seal Materials Component Description Seal Faces Elastomers Metal Parts Material Standard Ceramic / Carbon Nitrile 304 Material Specifications Component Casing Back Plate Bearing Housing Casing Wear Ring Impeller Shaft Standard Fitted Pump Code 04 Cast Iron Cast Iron Cast Iron Bronze Bronze Standard Fitted Pump Code 23 Cast Iron Standard Fitted Pump Code 12 Stainless steel 316 Cast Iron Stainless steel 316 Cast Iron Stainless steel 316 Stainless steel 316 Stainless steel 316 Stainless steel 316 Stainless steel 316 Stainless steel 420 Stainless steel 420 Stainless steel 316 Flange Branch Flange Raised Face Drilling* Bolting Size D b d 1 f N0. d 2 k M M M M M M M M M M24 Flange dimensions and drilling according to AS/NZS ISO bar (EN) and DIN 233/16 Bar Dimensions shown in millimetres *Holes - Equally spaced straddling pump centreline 4 6

7 Pump Technical Data Pump Technical Data Maximum Jm Hydrostatic Test Pressure Maximum Discharge Pressure Pump Shaft Nominal Speed Bearing Type Maximum up to 120 o C Model No. Direct Coupled Kg.m² rpm/imp. dia Impeller End Drive End bar kpa PSI bar kpa PSI 0x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Note: 1. The value of Jm listed is with a CAST IRON impeller. For a STAINLESS STEEL impeller multiply Jm by

8 Pump Technical Data Impeller Data B.P.O Seal Ring Bearing Pump Diametrical Diameter Element Model Clearance (mm) Vane No. of Eye Front Seal Back Seal Weight (kg) (mm) Width Vanes Dia. Dia. Dia. (Pump Less Nominal Max. Min. Casing) 0x x x x x x x x x x x x x x x x x x x x x x x x x x x x x

9 Parts List and Material Identification Mechanical Seal Arrangement ITEM DESCRIPTION 04 CI / BRZ MATERIAL IDENTIFICATION 23 CI / SS 12 SS/SS 102 Casing CI CI 316 SS 163 Discharge Cover CI CI 316 SS 183 Bracket Support CI CI CI 210 Shaft 420 SS 420 SS 316 SS 230 Impeller BRZ 316 SS 316 SS 321 Bearing ST ST ST 330 Bearing Bracket CI CI CI 360 Bearing Cover CI CI CI 412 O-Ring nitrile nitrile nitrile 421 Bearing Lip Seal nitrile nitrile nitrile 433 Mechanical Seal standard ceramic / carbon / 316 SS / nitrile 02 Casing Wear Rings BRZ 316 SS 316 SS 07 Slinger nitrile nitrile nitrile 4.2 Impeller Washer 316 SS 316SS 316 SS Setscrew, Foot carbon steel carbon steel carbon steel Impeller Lock Nut 302 SS 302 SS 302 SS Plug, Drain carbon steel carbon steel 316 SS Key, Impeller 304 SS 304 SS 304 SS Key, Coupling carbon steel carbon steel carbon steel 970 Nameplate SS SS SS 7 9

10 ROTATION Dimensions FLANGES DRILLED EN 1092 / 16 bar END ELEVATION SIDE ELEVATION PUMP Shaft Nom. FLANGE BOLT SHAFT NET MODEL No. Imp.Dia. DN 1 DN 2 PUMP FOOT HOLES SPACER END WEIGHT (mm) a f h 1 h 2 b m 1 m 2 n 1 n 2 n 3 w t 1 t 2 s 1 s 2 y d l kg 0x M12 M x M12 M x M12 M x M12 M x M12 M x M12 M x M12 M x M12 M x M12 M x M12 M x M12 M x M12 M x M16 M x M16 M x M16 M x M16 M x M16 M x M16 M x M20 M x M20 M x M16 M x M20 M x M20 M x M20 M x M20 M x M20 M x M20 M x M20 M x M20 M Dimensions shown in mm Shaft Dimensions Shaft No. DIAMETER TOLERANCE D KEY WIDTH F KEY HEIGHT G KEYWAY DEPTH TOLERANCE H KEY LENGTH K No. 1 24mm +0.01/ mm +0/ No. 2 32mm / mm +0/ No. 3 42mm / mm +0/ No. 4 48mm / mm +0/

11 NOTES: 6 11

12 Type Series Booklet Ajax ISO KSB Australia Pty Ltd ABN: Victorian Head Office New South Wales Queensland North Queensland South Australia Western Austr 27 Indwe St, Unit 1, 28 Skinner Ave, 3 Jijaws Street, Unit 4, Ingham Road, 348 Richmond Road, Unit 2, 86 Cata Tottenham 3012 Riverwood 2210 Sumner Park 4074 Mt St John Townsville 4818 Netley 037 Canning Vale, 6 Tel: +61 (03) Tel: +61 (02) Tel: +61 (07) Tel: +61 (07) Tel: +61 (08) Tel: +61 (08) 94 Fax: +61 (03) Fax: +61 (02) Fax: +61 (07) Fax: +61 (07) Fax: +61 (08) Fax: +61 (08) 9 ksbvicsales@ksb.com.au ksbnswsales@ksb.com.au bret.kendall@ksb.com.au ksbsasales@ksb.com.au ksbwasales@ksb ustralia Western Australia New Zealand mond Road 38 Bushland Ridge, Unit 2, Civil Place, 037 Bibra Lake 6163 Albany Auckland 072 (08) Tel: +61 (08) Tel: +64 (09) (08) Fax: +61 (08) Fax: +64 (09) s@ksb.com.au ksbwasales@ksb.com.au pumps@ksb.co.nz Newcastle Aminya Place, Cardiff NSW 228 Tel: +61 (02) Fax: +61 (02) nswservice@ksb.com.au Kalgoorlie 7 Atbara Street, Kalgoorlie WA 6430 Tel: +61 (08) Fax: +61 (08) mike.lucas@ksb.com.au 24 HOUR EMERGENCY SERVICE LINE: SPARE PARTS NUMBER 1300 KSB SPARES ( ) WEBSITE: Due to our policy of constant research and development, product specification may change without notice Publication 10/09 KKF

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