COOLING, LUBRICATING, RINSING, MAINTAINING TEMPERATURES.

Transcription

1 5 Screw Spindle Pumps COOLING, LUBRICATING, RINSING, MAINTAINING TEMPERATURES GB

2 Story Engineering Each Brinkmann Pump is embedded with often many years of research, including internal and external product development and in-house and field testing. Being directly in contact with our global customer base, we can continuously deliver innovations and market driven pump solutions. For example, our patented quick suctioning immersion pumps, which are uniquely capable of handling coolants with a high percentage of air-entrainment. Brinkmann Pumps represents over 60 years of the highest quality and reliability made in Germany. More than 0 employees worldwide in engineering, research and development and production worldwide work on customer specific solutions with the same goal: exceeding our customers expectations with every pump. In order to provide custom solutions in a cost effective way, we have developed a highly sophisticated modular design system. This system allows us to quickly and economically develop and customize application specific products for each customer. From a small centrifugal coolant pump for external cooling to the rugged lifting and cutter pumps to the high pressure screw spindle pumps, BRINKMANN PUMPS is the only supplier to cover all your coolant pump needs. Performance and reliability of our pumps over many decades has machine tool designers and manufacturers worldwide convinced of our unsurpassed quality and service.

3 Content Technical Information Electrical Features 4 6 Control / Regulation 7 0 Models and Applications for High Pressure Screw Pumps 3 Accessories Pressure relief valves Pressure gauge, suction protection 49 G4 version 49 SAE flange 49 Pump system, fully assembled Questionnaire 53 High Pressure Pumps Screw spindles 50 Hz High Pressure Pumps Screw spindles 4 5 BFS FFS, 50 Hz High pressure l/min bar High Pressure Pumps Screw spindles 6 9 BFS2 FFS2, 50 Hz High pressure l/min bar High Pressure Pumps Screw spindles 2 TFS3 FFS3, 50 Hz High pressure l/min bar High Pressure Pumps Screw spindles TFS4 FFS4, 50 Hz High pressure l/min 0... bar High Pressure Pumps Screw spindles TFS5 FFS5, 50 Hz High pressure l/min 0... bar High Pressure Pumps Screw spindles TFS6 FFS6, 50 Hz High pressure l/min bar High Pressure Pumps Screw spindles 60 Hz High Pressure Pumps Screw spindles 30 3 BFS FFS, 60 Hz High pressure l/min bar High Pressure Pumps Screw spindles BFS2 FFS2, 60 Hz High pressure l/min bar High Pressure Pumps Screw spindles TFS3 FFS3, 60 Hz High pressure l/min bar High Pressure Pumps Screw spindles TFS4 FFS4, 60 Hz High pressure l/min 0... bar High Pressure Pumps Screw spindles TFS5 FFS5, 60 Hz High pressure l/min 0... bar High Pressure Pumps Screw spindles TFS6 FFS6, 60 Hz High pressure l/min bar 3

4 Technical Information Electrical Features Motors acc. to EN Protective system IP55 Insulation class F Number of poles 2 Efficiencies EN , IE < 7.5 kw; IE3 7.5 kw Motors of 7.5 kw Motor design permits / -starting. Screw-spindle pumps for / -starting must be started without pressure. 50 Hz 60 Hz 2 V 240 V 380 V 4 V 380 V 4 V 265 V 460 V 460 V up to 5.5 kw Standard 7.5 kw 0 kw Standard as of kw Standard The voltage tolerance is ± 5 % in keeping with DIN EN Special voltages are available upon request: 0 V 380 V 400 V 45 V 440 V 480 V 500 V 575 V 230 V 460 V 50 Hz 60 Hz Switching-on frequency Motors less than 3 kw maximum 0 times per hour. Motors from 3 kw to 4 kw maximum 40 times per hour. Motors from 5 kw to kw maximum times per hour. Motors 3 kw and higher maximum 5 times per hour. Alternative starting frequency is possible upon request. available not available Other voltages upon request. For specialized demands, versions for use with a standardized voltage 50 and 60 Hz (Transformer usage) are possible after consultation with the company, e. g. 3 x 400 V, ± 5 %, Hz. Non-European Regulations Brinkmann Motors up to 3 kw and up to max. 600 V are available as special designs with cul-certification. Approval testing is carried out by the Underwriters Laboratories Inc. according to the UL 004 Electric Motors Standard. The motor s rating plate bears the identification: Comparison of motor efficiency classes worldwide Efficiency Class Europe North America, Australia, New Zealand China Super premium efficiency IE4 Grade Premium efficiency IE3 NEMA Premium Grade 2 High efficiency IE2 EPAct Grade 3 Standard efficiency IE Below standard efficiency IE = International Efficiency Recognized Component Mark for Canada and the United States. Motors larger than 3 kw are available upon request with approval testing. Brinkmann motors ranging from 2.3 kw to 5.5 kw are available with the China Energy Label, GB863-2, Grade 3 and motors ranging from 7.5 kw to 3 kw are available with Grade 2 on request. Additional country-specific approvals upon request. 4 Subject to alteration

5 Technical Information Electrical Features Circuits Standard voltage changing / e. g V / V, 50 Hz (Delta Connection) (Star Connection) Optional Pole-changing motor 4/2 poles / for 50 % reduced revolutions to choice Set-up altitude and coolant temperature The specified power ratings (P N ) and operating values for the motors apply for operating mode S according to EN (continuous operation) at a frequenzy of 50 Hz, rated voltage, a cooling air temperature (KT) of max. 40 C and a set-up altidude of up to 000 m above sea level. The motors can also be used at a cooling air temperature above 40 C up to max. 60 C or set-up altitude above 000 m above sea level. In such cases the power rating must be reduced according to the diagramms, or an appropriately larger motor version or higher heat class has to be selected. However, a deviation from the specified data is necessary when the cooling air temperature is reduced according to table simultaneously at set-up altitudes higher than 000 m above sea level. Set-up altitude / m Maximum cooling air temperature for heat class F / C Dahlander circ. (500 RPM) (3000 RPM) / 4-poles 2-poles with pole-switch without pole-switch 0 up to up to up to up to Voltage changing : 2 / e. g. 230 V / 460 V, 60 Hz Low Voltage High Voltage Installation Brinkmann Screw Pump with connector DESINA includes a complete concept for standardization and decentralization of the electronic and fluid technical installation of machine tool OEMs, the automotive industry and its suppliers. The specifications for the required components were defined in cooperation between the machine construction, automotive and supplier industry. DESINA considers proven solutions such as open bus systems, industrial standards for connectors, etc. By standardizing components, interfaces and connection elements it is possible to realize highly varying field bus systems on a common physical basis. Motors up to 5.5 kw are available with HAN 0-pin connector; motors 7.5 kw to 3 kw are available with HAN modular plug connector. Current / Rated current The current stated in the data sheets is used for the dimensioning of electrical components. The effective rated current at rated voltage may be lower. Subject to alteration 5

6 Technical Information Electrical Features IE3 Technical motor data Three-phase induction motor 2 pole, thermal protection class F, grade of protection IP 55 Brinkmann motors IE2 IE3 Power 50 Hz / 60 Hz kw Current 2 pole 50 Hz A Noise level max. dba / 50 Hz Current 2 pole 60 Hz A Noise level max. dba / 60 Hz 380 V 4 V 380 V 4 V 460 V 460 V B.3 / B.5 / B.7 / B.9 / B 2.2 / B 2.6 / B 3.3 / B 4.0 / B 5.0 / B 5.5 / >75 B 7.5 / >75 B 9.0 / >75 B.0 / > >75 B 3.0 / > >75 Standard motors IE2 IE3 Power 50 Hz / 60 Hz kw Current 2 pole 50 Hz A Noise level dba / 50 Hz Current 2 pole 60 Hz A Noise level dba / 60 Hz Current 4 pole 50 Hz A Noise level dba / 50 Hz Current 4 pole 60 Hz A Noise level dba / 60 Hz 400 V 460 V 400 V 460 V 0.75 / /.3* / / / / 4.6* / V 460 V 400 V 460 V 7.5 / / > / > / > / > / 33.5* 53.0 > > / 4.5* 65.0 > > / 5.0* 78.0 > > / 62.0* 95.0 > > / > > / > > / > >75 Noise level with +3 dba tolerance for standard motors. Special voltages and cycles are available upon request. Depending on actual motor rating and sizing deviations in pump and motor configurations are possible. Motors from various suppliers will be used, depending on availability. * Different horsepower rating at 60 Hz, see data sheet for 4 pole operation. 6 Subject to alteration

7 Technical Information Control / Regulation The energy consumption of a screw spindle pump is primarily influenced by the efficiency of the pump, the efficiency of the motor and the sizing of the pump with respect to the working point of the system. Within the scope of our seminars we offer our support for: - pump selections - supply you with detailed information on the use of variable frequency drives - show potential energy savings through pump controls - support you locally in retrofitting existing applications and systems For detailed information please do not hesitate to contact us. Regulation Regulation is an operation with which a physical value such as pressure is continuously sensed and compared with a set value. In the event of deviation the regulation device (here a PI controller) provides for the desired adaptation. With regulation a check is made whether a desired state is achieved or not. This allows for a process to reach a predetermined operating pressure while adjusting the flow of the pump to the required flow of the consumer. Frequency converter Input value Settings 0 0 V / 4 ma Fixed settings Feedback of output value pressure 0 0 V / 4 ma Output value p ~ constant V ~ variable Fig. : Scheme of regulation Subject to alteration 7

8 Technical Information Control / Regulation Variable Speed Control of High Pressure Pumps Fig. 2: Potential energy savings of a screw pump with variable frequency drive and two consumers. Working point Pressure relief valve Variable frequency drive A closed no Design point Note B open no Energy loss through the pressure relief valve B closed yes Energy savings up to 80 % (e.g. pressure regulation) Pump curve array of a screw pump that is controlled with a VFD Pressure in bar Fig. 3: Example of a BFS30/50 in oil mm 2 /s Volumetric delivery l/min 8 Subject to alteration

9 Technical Information Control / Regulation Brinkmann Pumps Offset Regulation for High Pressure Pumps The target pressure is calculated by the VFD based on the working point and is not supplied by the machine tool. The intelligent control of the valves allows for minimizing potential pressure spikes. Registered German utility model! 7 3 = Chiller 2 = Screw spindle pump with frequency drive (VFD) 3 = Pressure relief valves 4 = Filter 5 = Machine tool 6 = Coolant tank 7 = Pressure sensor Minimizing of pressure peaks during tool change DBV-standard Pressure OFFSET active Pressure in bar Time in sec. Subject to alteration 9

10 Technical Information Control / Regulation TECHNICAL DATA Frequency converter FKO (.5 22 kw) Function Specification Rated voltage 3 AC 400 V -0 % V +0 % Rated frequency 50/60 Hz Output ranges....5 kw kw kw 22 kw Housing size A B C D Protective system IP 65 IP 55 EMV approvals acc. to EN6800-3US C2 Temperature range -0 C C Overload capability.5 times rated output current Protective functions undervoltage, overvoltage, I 2 t-restriction, short circuit, motor temperature, converter temperature, anti-tilt protection Output frequency range according to layout at factory Digital inputs 4 Fixed frequencies 7 Digital outputs 2 Analog inputs 2 analog inputs (0/2 0 V, 0/4 ma) Analog outputs 0 0 V (-Imax = 0 ma) or 0 ma (burden R = 500 Ω) Process control PID Relay outputs 2 x NO contacts 250 V AC 2 A USB interface USB on plug M2 (RS485/RS232) Manual control unit (optional) MMI with cable Bus modules (optional) Profibus DP, CANopen, EtherCAT UL approval yes Dimensions Motor power kw housing size a mm b mm c mm d mm k mm..7 A B C D Subject to alteration

11 Models and Applications for High Pressure Screw Pumps Predefinition of the different pollution classifications very hard particles HV hard particles HRC middle hard particles < 50 HRC Pollution [mg/l] Cleanless level [µm] Subject to alteration

12 Models and Applications for High Pressure Screw Pumps with silicon carbide spindle housings Screw spindle pumps with their silicon carbide spindle housing and highly wear resistant spindles are capable of achieving extremely high pressures. Brinkmann high pressure screw pumps are designed for pumping filtered and lubricating fluids such as coolant oils and watersoluble coolants. High pressure screw pumps are NOT designed for dry-running. Applications Types of fluid oils cooling/ cutting oils coolants Kinematic viscosity...45 (45 cst) over 45 on request Pumping temperature max. 60 C * * over 60 C on request Recommended filtration levels General Machining (Turning, milling, drilling) < 50 μm Grinding and machining of aluminum (CBN etc.) < μm For additional information please refer to page. Materials of construction Pressure and Suction Housing Spindle Housing Screw spindles Seal Cast iron Silicon Carbide one-piece, highly wear resistant and precision machined. Hardened tool steel, specially treated alloy; highly wear resistant and precision ground. Viton Model Index Immersion Style Inline Style for inline installation horizontal or vertical with mechanical seal; positive suction pressure of up to 7 bar Version BFS BFS2 TFS3 TFS4 TFS5 TFS6 FFS FFS2 FFS3 FFS4 FFS5 FFS6 Highly wear resistant SIC-bushing around labyrinth seal and coated driving male -KBT5 m m m m m m spindle Specially coated outer female spindles -N m m m m m m m m m m Axial thrust compensation through radial slide bushing inside the suction cover -A m m m m Inline installation vertical Mechanical seal and internal leakage return; positive suction pressure of up to 7 bar Positive suction pressure of 7 bar (With leakage port, please see page 49) -G m m m m m -G4 m m m m m m m m Viscosity > 45 mm 2 /s m m m m m m m m m m m m 4-pole motor -4 m m m m m m m m m m m m m Available upon request Standard Order code for: Inline style for vertical installation (without footmount bracket): BFS...2 / Pressure-G TFS3...6 / Pressure-G e.g. TFS376/40-G Order code for: Inline style for horizontal or vertical installation (with footmount bracket): FFS...6 / Pressure e.g. FFS260/40 With an operating pressures of bar and higher the pumps are supplied in special -KBT5NA execution. The power consumption of the pumps increases with higher discharge pressures. Depending on the actual installation conditions it is possible that pressures can occur which exceed the target design pressure. The motor must be sized in a way that the maximum pressure occuring in the application can be satisfied without overloading the motor. The listed pump / motor combination are for standard systems (pump + pressure relief valve). In individual cases custom pump / motor combinations are feasable upon request. 2 Subject to alteration

13 Models and Applications for High Pressure Screw Pumps with cast iron spindle housing Screw spindle pumps with cast iron spindle housings and highly wear resistant spindles can generate pressures of up to 60 bar. Brinkmann high pressure screw pumps are designed for pumping filtered and lubricating fluids such as coolant oils and watersoluble coolants. High pressure screw pumps are NOT designed for dry-running. Applications Types of fluid oils cooling/ cutting oils coolants Kinematic viscosity...45 (45 cst) over 45 on request Pumping temperature max. 60 C * * over 60 C on request Recommended filtration levels General Machining (Turning, milling, drilling) < 50 μm Machining of materials of limited hardness (not for grinding applications). For additional information please refer to page. Materials of construction Pressure and Suction Housing Spindle Housing Screw spindles Seal Cast iron Cast iron Hardened tool steel, specially treated alloy; highly wear resistant and precision ground. Viton Model Index Immersion Style Inline Style for inline installation horizontal or vertical with mechanical seal; positive suction pressure of up to 7 bar Version BFG2 FFG2 Inline installation vertical Mechanical seal and internal leakage return; positive suction pressure of up to 7 bar -G m Viscosity > 45 mm 2 /s m m 4-pole motor -4 m m m Available upon request Standard Dimensional data for screw spindle pumps with cast iron spindle housings are identical to those with silicon carbide housings. The flow rates of screw spindle pumps equipped with cast iron housings are up to 0% below those flow rates of the screw spindle with silicon carbide housings which are shown on the following pages. The maximum operating pressure is 60 bar. Subject to alteration 3

14 High Pressure Pumps BFS, FFS Screw spindles 50 Hz Pressure max. 2-pole motor rotation speed 2900 RPM Flow Power consumption 4-pole motor rotation speed 450 RPM Motor Motor Weight Flow Power consumption immersion version foot mounted version Type / bar l/min l/min kw kw kw kw kg l/min l/min kw kw kw kg BFS30/ Q Th ) 5.6 Q Th ) 7.8 Motor B B B B B B B B B B B B B B B Weight BFS40/ Q Th ).9 Q Th ) B B B B B B B B B B B B B B B ) Q Th : Theoretical flow rate Higher pressures (up to 0 bar) upon request. Viscosity > mm 2 /s more power consumption. 4

15 Characteristics and dimensions BFS, FFS 50 Hz Mounting hole patterns All corners must be deburred! According to ISO 2768-m *) Dimensions for 4-pole standard motor upon request L = Leakage hole S = Mounting plate, please refer to the cut-out of mounting hole Power A B C 2-poles kw mm mm mm B.3 / /.7 B.9 / B B 3.3 / B 5.0 / B Power Power B C D E F H T U V W X Y Z 2-poles 4-poles kw kw mm mm mm mm mm mm mm mm mm mm mm mm mm 0.75 / /

16 High Pressure Pumps BFS2, FFS2 Screw spindles 50 Hz Pressure max. 2-pole motor rotation speed 2900 RPM Flow Power consumption 4-pole motor rotation speed 450 RPM Motor Motor Weight Flow Power consumption immersion version foot mounted version Type / bar l/min l/min kw kw kw kw kg l/min l/min kw kw kw kg BFS232/ Q Th ) 26. Q Th ) 3. Motor B B B B B B B B B B B B B B B Weight BFS238/ Q Th ) 3 Q Th ) B B B B B B B B B B B B B B B ) Q Th : Theoretical flow rate Higher pressures (up to 0 bar) upon request. Viscosity > mm 2 /s more power consumption. 6

17 Characteristics and dimensions BFS2, FFS2 50 Hz Mouting hole patterns All corners must be deburred! According to ISO 2768-m *) Dimensions for 4-pole standard motor upon request L = Leakage hole S = Mounting plate, please refer to the cut-out of mounting hole Power A B C 2-poles kw mm mm mm B.3 / B B B 3.3 / B 5.0 / B 7.5 / Power Power B C D E F H T U V W X Y Z 2-poles 4-poles kw kw mm mm mm mm mm mm mm mm mm mm mm mm mm / /

18 High Pressure Pumps BFS2, FFS2 Screw spindles 50 Hz Pressure max. 2-pole motor rotation speed 2900 RPM Flow Power consumption 4-pole motor rotation speed 450 RPM Motor Motor Weight Flow Power consumption immersion version foot mounted version Type / bar l/min l/min kw kw kw kw kg l/min l/min kw kw kw kg BFS250/ Q Th ) 40.8 Q Th ).4 Motor B B B B B B B B B B B B B B B Weight BFS260/ Q Th ) 48.9 Q Th ) B B B B B B B B B B B B B B ) Q Th : Theoretical flow rate Higher pressures (up to 0 bar) upon request. Viscosity > mm 2 /s more power consumption. 8

19 Characteristics and dimensions BFS2, FFS2 50 Hz Mouting hole patterns All corners must be deburred! According to ISO 2768-m *) Dimensions for 4-pole standard motor upon request L = Leakage hole S = Mounting plate, please refer to the cut-out of mounting hole Power A B C 2-poles kw mm mm mm B.3 / /.7 B B B 3.3 / B 5.0 / B 7.5 / B.0 / Power Power B C D E F H T U V W X Y Z 2-poles 4-poles kw kw mm mm mm mm mm mm mm mm mm mm mm mm mm / / /

20 High Pressure Pumps TFS3, FFS3 Screw spindles 50 Hz Pressure max. Flow 2-pole motor rotation speed 2900 RPM Power consumption 4-pole motor rotation speed 450 RPM Motor Weight Flow Power consumption Type / bar l/min l/min kw kw kw kg l/min l/min kw kw kw kg TFS348/ Q Th ) 64. Q Th ) 32. Motor Weight TFS364/ Q Th ) 85.5 Q Th ) TFS376/ Q Th ) 0.5 Q Th ) ) Q Th : Theoretical flow rate Higher pressures (up to 0 bar) upon request. Viscosity > mm 2 /s more power consumption.

21 Characteristics and dimensions TFS3, FFS3 50 Hz Mouting hole patterns All corners must be deburred! According to ISO 2768-m L = Leakage hole S = Mounting plate, please refer to the cut-out of mounting hole Power Power A B C D E F H T U V W X Y Z 2-poles 4-poles kw kw mm mm mm mm mm mm mm mm mm mm mm mm mm mm /

22 High Pressure Pumps TFS4, FFS4 Screw spindles 50 Hz Pressure max. Flow 2-pole motor rotation speed 2900 RPM Power consumption 4-pole motor rotation speed 450 RPM Motor Weight Flow Power consumption Type / bar l/min l/min kw kw kw kg l/min l/min kw kw kw kg TFS460/ Q Th ) 25.3 Q Th ) 62.7 Motor Weight TFS480/ Q Th ) 67. Q Th ) TFS496/ Q Th ) 0.5 Q Th ) ) Q Th : Theoretical flow rate Viscosity > mm 2 /s more power consumption. 22

23 Characteristics and dimensions TFS4, FFS4 50 Hz Mounting hole patterns All corners must be deburred! According to ISO 2768-m L = Leakage hole S = Mounting plate, please refer to the cut-out of mounting hole Power Power A B C D E F H T U V W X Y Z 2-poles 4-poles kw kw mm mm mm mm mm mm mm mm mm mm mm mm mm mm 2.2 / /

24 High Pressure Pumps TFS5, FFS5 Screw spindles 50 Hz Pressure max. Flow 2-pole motor rotation speed 2900 RPM Power consumption 4-pole motor rotation speed 450 RPM Motor Weight Flow Power consumption Type / bar l/min l/min kw kw kw kg l/min l/min kw kw kw kg TFS574/ Q Th ) 24.6 Q Th ).8 Motor Weight TFS500/ Q Th ) Q Th ) ) Q Th : Theoretical flow rate Viscosity > mm 2 /s more power consumption. 24

25 Characteristics and dimensions TFS5, FFS5 50 Hz Mounting hole patterns All corners must be deburred According to ISO 2768-m L = Leakage hole S = Mounting plate, please refer to the cut-out of mounting hole Power Power A B C D F H T U V W X Y Z 2-poles 4-poles kw kw mm mm mm mm mm mm mm mm mm mm mm mm mm /

26 High Pressure Pumps TFS5, FFS5 Screw spindles 50 Hz Pressure max. Flow 2-pole motor rotation speed 2900 RPM Power consumption 4-pole motor rotation speed 450 RPM Motor Weight Flow Power consumption Type / bar l/min l/min kw kw kw kg l/min l/min kw kw kw kg TFS5/ Q Th ) 39.8 Q Th ) 95.9 Motor Weight TFS530/ Q Th ) Q Th ) ) Q Th : Theoretical flow rate Viscosity > mm 2 /s more power consumption. 26

27 Characteristics and dimensions TFS5, FFS5 50 Hz Mounting hole patterns All corners must be deburred According to ISO 2768-m L = Leakage hole S = Mounting plate, please refer to the cut-out of mounting hole Power Power A B C D F H T U V W X Y Z 2-poles 4-poles kw kw mm mm mm mm mm mm mm mm mm mm mm mm mm /

28 High Pressure Pumps TFS6, FFS6 Screw spindles 50 Hz Pressure max. Flow 2-pole motor rotation speed 2900 RPM Power consumption 4-pole motor rotation speed 450 RPM Motor Weight Flow Power consumption Type / bar l/min l/min kw kw kw kg l/min l/min kw kw kw kg TFS690/ Q Th ) 459 Q Th ) 230 Motor Weight TFS6/ Q Th ) 62 Q Th ) TFS645/ Q Th ) 740 Q Th ) ) Q Th : Theoretical flow rate Viscosity > mm 2 /s more power consumption. All 6 series screw pumps with an operating flow rate of 800 l/min or above must be operated with a feed pump which supplies fluid with at least bar of pressure to the pump inlet. 28

29 Characteristics and dimensions TFS6, FFS6 50 Hz Mounting hole patterns All corners must be deburred! According to ISO 2768-m L = Leakage hole S = Mounting plate, please refer to the cut-out of mounting hole Power Power A B C D F H T U V W X Y Z 2-poles 4-poles kw kw mm mm mm mm mm mm mm mm mm mm mm mm mm

30 High Pressure Pumps BFS, FFS Screw spindles 60 Hz Pressure max. 2-pole motor rotation speed 3500 RPM Flow Power consumption 4-pole motor rotation speed 750 RPM Motor Motor Weight Flow Power consumption immersion version foot mounted version Type / bar l/min l/min kw kw kw kw kg l/min l/min kw kw kw kg BFS30/ Q Th ) 8.8 Q Th ) 9.4 Motor B B B B B B B B B B B B B B B Weight BFS40/ Q Th ) 25.2 Q Th ) B B B B B B B B B B B B B B B ) Q Th : Theoretical flow rate Higher pressures (up to 0 bar) upon request. Viscosity > mm 2 /s more power consumption. 30

31 Characteristics and dimensions BFS, FFS 60 Hz Mounting hole patterns All corners must be deburred! According to ISO 2768-m *) Dimensions for 4-pole standard motor upon request L = Leakage hole S = Mounting plate, please refer to the cut-out of mounting hole Power A B C 2-poles kw mm mm mm B.5 /.75 / B 2.2 / B B 3.8 / B 5.75 / B Power Power B C D E F H T U V W X Y Z 2-poles 4-poles kw kw mm mm mm mm mm mm mm mm mm mm mm mm mm 0.86 / / /

32 High Pressure Pumps BFS2, FFS2 Screw spindles 60 Hz Pressure max. 2-pole motor rotation speed 3500 RPM Flow Power consumption 4-pole motor rotation speed 750 RPM Motor Motor Weight Flow Power consumption immersion version foot mounted version Type / bar l/min l/min kw kw kw kw kg l/min l/min kw kw kw kg BFS232/ Q Th ) 3.5 Q Th ) 5.8 Motor B B B B B B B B B B B B B B B Weight BFS238/ Q Th ) 37.4 Q Th ) B B B B B B B B B B B B B B B ) Q Th : Theoretical flow rate Higher pressures (up to 0 bar) upon request. Viscosity > mm 2 /s more power consumption. 32

33 Characteristics and dimensions BFS2, FFS2 60 Hz Mounting hole patterns All corners must be deburred! According to ISO 2768-m *) Dimensions for 4-pole standard motor upon request L = Leakage hole S = Mounting plate, please refer to the cut-out of mounting hole Power A B C 2-poles kw mm mm mm B.5 / B 2.2 / B B 3.8 / B 5.75 / B 8.6 / B Power Power B C D E F H T U V W X Y Z 2-poles 4-poles kw kw mm mm mm mm mm mm mm mm mm mm mm mm mm / /

34 High Pressure Pumps BFS2, FFS2 Screw spindles 60 Hz Pressure max. 2-pole motor rotation speed 3500 RPM Flow Power consumption 4-pole motor rotation speed 750 RPM Motor Motor Weight Flow Power consumption immersion version foot mounted version Type / bar l/min l/min kw kw kw kw kg l/min l/min kw kw kw kg BFS250/ Q Th ) 49.2 Q Th ) 24.6 Motor B B B B B B B B B B B B B B B Weight BFS260/ Q Th ) 59 Q Th ) B B B B B B B B B B B B B ) Q Th : Theoretical flow rate Higher pressures (up to 0 bar) upon request. Viscosity > mm 2 /s more power consumption. 34

35 Characteristics and dimensions BFS2, FFS2 60 Hz Mounting hole patterns All corners must be deburred! According to ISO 2768-m *) Dimensions for 4-pole standard motor upon request L = Leakage hole S = Mounting plate, please refer to the cut-out of mounting hole Power A B C 2-poles kw mm mm mm B B 2.2 / B B 3.8 / B B 8.6 / B 2.6 / Power Power B C D E F H T U V W X Y Z 2-poles 4-poles kw kw mm mm mm mm mm mm mm mm mm mm mm mm mm / / /

36 High Pressure Pumps TFS3, FFS3 Screw spindles 60 Hz Pressure max. Flow 2-pole motor rotation speed 3500 RPM Power consumption 4-pole motor rotation speed 750 RPM Motor Weight Flow Power consumption Type / bar l/min l/min kw kw kw kg l/min l/min kw kw kw kg TFS348/ Q Th ) 77.4 Q Th ) 38.7 Motor Weight TFS364/ Q Th ) 03.2 Q Th ) TFS376/ Q Th ) 22.5 Q Th ) ) Q Th : Theoretical flow rate Higher pressures (up to 0 bar) upon request. Viscosity > mm 2 /s more power consumption. 36

37 Characteristics and dimensions TFS3, FFS3 60 Hz Mouting hole patterns All corners must be deburred! According to ISO 2768-m L = Leakage hole S = Mounting plate, please refer to the cut-out of mounting hole Power Power A B C D E F H T U V W X Y Z 2-poles 4-poles kw kw mm mm mm mm mm mm mm mm mm mm mm mm mm mm / /

38 High Pressure Pumps TFS4, FFS4 Screw spindles 60 Hz Pressure max. Flow 2-pole motor rotation speed 3500 RPM Power consumption 4-pole motor rotation speed 750 RPM Motor Weight Flow Power consumption Type / bar l/min l/min kw kw kw kg l/min l/min kw kw kw kg TFS460/ Q Th ) 5.2 Q Th ) 75.6 Motor Weight TFS480/ Q Th ).7 Q Th ) TFS496/ Q Th ) 242 Q Th ) ) Q Th : Theoretical flow rate Viscosity > mm 2 /s more power consumption. 38

39 Characteristics and dimensions TFS4, FFS4 60 Hz Mounting hole patterns All corners must be deburred! According to ISO 2768-m L = Leakage hole S = Mounting plate, please refer to the cut-out of mounting hole Power Power A B C D E F H T U V W X Y Z 2-poles 4-poles kw kw mm mm mm mm mm mm mm mm mm mm mm mm mm mm 2.55 / /

40 High Pressure Pumps TFS5, FFS5 Screw spindles 60 Hz Pressure max. Flow 2-pole motor rotation speed 3500 RPM Power consumption 4-pole motor rotation speed 750 RPM Motor Weight Flow Power consumption Type / bar l/min l/min kw kw kw kg l/min l/min kw kw kw kg TFS574/ Q Th ) 29.6 Q Th ) 45.8 Motor Weight TFS500/ Q Th ) 394. Q Th ) ) Q Th : Theoretical flow rate Viscosity > mm 2 /s more power consumption. 40

41 Characteristics and dimensions TFS5, FFS5 60 Hz Mounting hole patterns All corners must be deburred! According to ISO 2768-m L = Leakage hole S = Mounting plate, please refer to the cut-out of mounting hole Power Power A B C D F H T U V W X Y Z 2-poles 4-poles kw kw mm mm mm mm mm mm mm mm mm mm mm mm mm / /

42 High Pressure Pumps TFS5, FFS5 Screw spindles 60 Hz Pressure max. Flow 2-pole motor rotation speed 3500 RPM Power consumption 4-pole motor rotation speed 750 RPM Motor Weight Flow Power consumption Type / bar l/min l/min kw kw kw kg l/min l/min kw kw kw kg TFS5/ Q Th ) Q Th ) Motor Weight TFS530/ Q Th ) 52.3 Q Th ) ) Q Th : Theoretical flow rate Viscosity > mm 2 /s more power consumption. 42

43 Characteristics and dimensions TFS5, FFS5 60 Hz Mounting hole patterns All corners must be deburred! According to ISO 2768-m L = Leakage hole S = Mounting plate, please refer to the cut-out of mounting hole Power Power A B C D F H T U V W X Y Z 2-poles 4-poles kw kw mm mm mm mm mm mm mm mm mm mm mm mm mm / /

44 High Pressure Pumps TFS6, FFS6 Screw spindles 60 Hz Pressure max. Flow 2-pole motor rotation speed 3500 RPM Power consumption 4-pole motor rotation speed 750 RPM Motor Weight Flow Power consumption Type / bar l/min l/min kw kw kw kg l/min l/min kw kw kw kg TFS690/ Q Th ) 554 Q Th ) 277 Motor Weight TFS6/ Q Th ) 739 Q Th ) TFS645/ Q Th ) 893 Q Th ) ) Q Th : Theoretical flow rate Viscosity > mm 2 /s more power consumption. All 6 series screw pumps with an operating flow rate of 800 l/min or above must be operated with a feed pump which supplies fluid with at least bar of pressure to the pump inlet. 44

45 Characteristics and dimensions TFS6, FFS6 60 Hz Mounting hole patterns All corners must be deburred! According to ISO 2768-m L = Leakage hole S = Mounting plate, please refer to the cut-out of mounting hole Power Power A B C D F H T U V W X Y Z 2-poles 4-poles kw kw mm mm mm mm mm mm mm mm mm mm mm mm mm /

46 Accessories Valves Adjustable Pressure Relief Valves Adjustable pressure relief valves allow for variable operating pressures anywhere between 5 bar. In order to prevent overloading of the motor, however, the maximum operating pressure may never exceed the highest allowable operating pressure for the specific pump and motor combination in use. The system user must ensure that the operating pressure never exceeds the highest allowable operating pressure (i.e. by using a second non adjustable pressure relief valve which is set for the highest allowable pressure). 3-HPB Series The 3-HPB series are manually adjustable pressure relief valves. The valves are pneumatically operated and control the operating pressure with the control pressure in a ratio of :0 and :8.5. Without power and air supply the valve is fully open and in dump mode. SPB Series SPB Series pressure relief valves are electronically adjustable valves. The valve requires an analog signal of 0 0 V. The ratio between the control voltage and the operating pressure is :0 and :8.5. Without power and air supply the valve is fully open and in dump mode. Type Pressure p (bar) Flow Qmax (l/min) Type Pressure p (bar) Flow Qmax (l/min) 3 HPB HPB S HPB H HPB S HPB H HPB S SPB SPB S SPB H SPB S SPB H SPB S Type 3 HPB a mm b mm c mm d mm e mm f mm g mm Type SPB a mm b mm c mm d mm e mm f mm G 3 /8 Ø 74 S / H G * S / H G /2 * S G /2 * G 3 /8 Ø 74 S / H G * S / H G /2 * 76.5 S G /2 * 40 Further valves on request. 46 Subject to alteration

47 Accessories Valves 3-HPB 08 SPB 08 3 HPB S 5 SPB S 5 3 HPB H 5 SPB H 5 Control pressure diagram Control pressure diagram Control pressure diagram Control pressure [bar] Model 0 0 bar Approved control pressure range Control pressure [bar] Model 5 64 bar Approved control pressure range Control pressure [bar] Model 5 bar Approved control pressure range Medium pressure [bar] Medium pressure [bar] Medium pressure [bar] Depressurized recirculation mode Depressurized recirculation mode Depressurized recirculation mode Model 0 0 bar,25 Model 5 64 bar 9 Model 5 bar 9 Remaining pressure [bar] 0,75 0,5 Remaining pressure [bar] Remaining pressure [bar] , ,5,0,5 Flow rate [m³/h] 0 0,5,5 2 2,5 3 3,5 4 4,5 5 5,5 6 Flow rate [m³/h] 0 0,5,5 2 2,5 3 3,5 4 4,5 5 5,5 6 Flow rate [m³/h] 3 HPB S 32 SPB S 32 3 HPB H 32 SPB H 32 3 HPB S 50 SPB S 50 Control pressure diagram Control pressure diagram Control pressure diagram Control pressure [bar] Model 5 64 bar Approved control pressure range Control pressure [bar] Model 5 bar Approved control pressure range Control pressure [bar] Model 5 64 bar Approved control pressure range Medium pressure [bar] Medium pressure [bar] Medium pressure [bar] Depressurized recirculation mode Depressurized recirculation mode Depressurized recirculation mode Model 5 64 bar 9 Model 5 bar 9 Model 5 64 bar 9 Remaining pressure [bar] Remaining pressure [bar] Remaining pressure [bar] Flow rate [m³/h] Flow rate [m³/h] Flow rate [m³/h] Subject to alteration 47

48 Accessories Valves Non-adjustable Pressure Relief Valves Screw spindle pumps are positive displacement pumps which always require the installation of a pressure relief valve in order to prevent bursting. Pressure relief valves are set for a maximum operating pressure and protect the pump motor from overloading. Once the set maximum pressure is reached, the relief valve opens and the excess flow rate is passed through the valve back into the tank. In order to avoid pressure spikes in the system a pressure relief valve which cushions against vibration is recommended. BBV 3 series are such relief valves. They are available in 0 bar increments and are preset by the factory for the highest allowable operating pressure for the specific pump and motor combination. Non-adjustable Pressure Relief Valves BBV Non-adjustable Pressure Relief valves of the series BBV are shock absorbent valves which open at a preset pressure. The relief valve opens at the factory set pressure which is available in 0 bar increments and the excess flow rate is diverted through a separate bypass line back into the tank. Ordering description: e.g. BBV 3 / 50 Pressure (bar) Type of Pumps Type of Valves BFS, FFS BBV BFS232, FFS232 BFS2, FFS2 BBV 2 TFS2, FFS3 BBV 3 BBV + 2 mm BBV 3 mm a b c d G ¾ G e 52 8 f g h Additional relief valve characteristics upon request. The actual opening pressure may deviate from the nominal pressure setting of the valve because of the tension of the loaded spring rate. Above mentioned pressure relief valves are available upon request in a adjustable version. The system user must ensure that the operating pressure never exceeds the highest allowable operating pressure (i.e. by using a second non adjustable pressure relief valve which is set for the highest allowable pressure). 48 Subject to alteration

49 Accessories Pressure gauge / Suction protection G4 Version Pressure gauge G4 Version G/8 BFS/FFS, 2 G/4 TFS/FFS 3, 4, 5 Depressurized leakage return to tank Type Pressure p (bar) M M M Suction protection SAE flange The patented suction protection prevents large particles (and foreign objects) from entering the screw pump s suction. AS AS-H Type Type of Pumps A mm B mm Ø D AS-2 BFS, BFS AS3 TFS ½ AS4 TFS AS5 TFS ½ AS-2-H BFS, BFS AS3H TFS3 5 5 G½ AS4H TFS G2 AS5H TFS G2½ Type Type of Pumps A mm B mm SAE 2 ½ TFS5, FFS SAE 3 TFS6, FFS Subject to alteration 49

50 Accessories Pump system, fully assembled. Series BFS and BFS2, non-adjustable pressure relief valve: Screw pump with mounting plate, integrated connection block and piping fully assembled. The non-adjustable pressure relief valve is integrated into the connection block. 2. Series BFS and BFS2, adjustable pressure relief valve: Screw pump with mounting plate, integrated connection block and piping fully assembled. The non-adjustable pressure relief valve is integrated into the connection block. The adjustable pressure relief valve is mounted above the plate. *) Dimensions for BFS2 Dimensions A + 8 mm mounting plate *) Dimensions for BFS2 Dimensions A + 8 mm mounting plate 50 Subject to alteration

51 Accessories Pump system, fully assembled 3. Series TFS3, non adjustable pressure relief valve: Screw pump with mounting plate, integrated connection block and piping fully assembled. The non-adjustable pressure relief valve is integrated into the connection block. 4. Series TFS3, adjustable pressure relief valve: Screw pump with mounting plate, integrated connection block and piping fully assembled. The non-adjustable pressure relief valve is integrated into the connection block. The adjustable pressure relief valve is mounted above the plate. Dimensions A + 8 mm mounting plate Dimensions A + 8 mm mounting plate Subject to alteration 5

52 Accessories Pump system, fully assembled 5. Series TFS4 and TFS5, adjustable pressure relief valve (pneumatically operated): Screw pump with mounting plate, adjustable pressure relief valve (pneumatically operated) and piping fully assembled. The adjustable pressure relief valve is mounted above the plate. 6. Series TFS6, adjustable pressure relief valve: Screw pump with mounting plate, adjustable pressure relief valve (pneumatically operated) and piping fully assembled. The adjustable pressure relief valve is mounted above the plate. *) Dimensions for TFS5 **) Dimensions for motors larger than 37 kw upon request Dimensions A + 2 mm mounting plate 52 Subject to alteration

53 Questionnaire Fax Date Contact details Company Address Contact partner Telephone Pump Requirement per year (each) Field of application Type Materials Specific abrasion grinding Al oxid cast iron tinder grinding CBN brass diamond drilling Al silicon carbide turning steel milling other: other: other: Pumping data Flow rate (l/min.) Pressure (bar) Dimensions Immersion depth Medium to be pumped Coolants Oils Temperature ( C) Viscosity at pumping temperature (mm 2 /s, cst) Density (kg/l) ph value Air in medium yes no Lubricity in medium yes no Filtration Filtration (μm) Filter type ppm levels acc. to ISO 4406 Percentage of solids by weight (mg/l) Drive laid out for line power 3 x 400 V, 50 Hz 3 x 440 V, 60 Hz 3 x V, 60 Hz 3 x 45 V, 50 Hz 3 x 460 V, 60 Hz 3 x 0-2 V, 60 Hz 3 x 380 V, 50 Hz 3 x 480 V, 60 Hz x 5 V, 60 Hz 3 x 0 V, 50 Hz 3 x 380 V, 60 Hz other: x 230 V, 50 Hz 3 x 400 V, 60 Hz Motor Protective system IP55 Insulation class (F) Ambient temperature ( C) Frequency control (Hz) from to Switch-on operations (per min) Motor connection plug HAN yes Motor efficiency class IE2 IE3 Other 53

54 54

55 The combination of state of the art production equipment, along with lean manufacturing processes and a highly skilled and motivated workforce allows for the highest flexibility and availability of parts at the manufacturing site in Werdohl, Germany. The US subsidiary located in Wixom, Michigan was founded in 997 and the Japanese subsidiary in Kanagawa near Tokyo opened its doors in 08. Production It has always been a core philosophy of Brinkmann Pumps to be able to provide the highest level of service worldwide. In order to achieve this goal, all Brinkmann Pumps employees globally go through rigorous training programs focusing on various areas, such as, pump applications, proper selection, consulting, service and repair.

56 The Brinkmann Pumps network This is the way to find us. BRINKMANN PUMPS has a global presence and direct representation throughout Europe, Asia and North America. This ensures quick response times, competent consulting personnel and the highest level of service, which Brinkmann Pumps is known for, anytime and anywhere. Visit our website where you will find all the contact details for our representative offices. Visit us and convince yourself of our capabilities. Welcome to BRINKMANN PUMPS. BRINKMANN PUMPS K.H. Brinkmann GmbH & Co. KG Friedrichstraße Werdohl Germany Brinkmann Pumps Inc Cartier Drive Wixom, MI United States Brinkmann Pumps Japan Co. Ltd , Engyo Fujisawa Kanagawa, Japan Tel Fax sales@brinkmannpumps.de Phone Fax sales@brinkmannpumps.com Phone Fax sales@brinkmannpumps.jp GB EK