Bremssystem Scheibenbremsen Typ RST. Brake System Disc Brakes type RST. Technische Daten / Zeichnung technical data / drawing
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1 Quality. Safety. Efficiency. Only Quality is economical in the long run German specialist in brake + safety technology. Bremssystem Scheibenbremsen Typ RST Brake System Disc Brakes type RST Technische Daten / Zeichnung technical data / drawing
2 Disc Brake RST Electro-hydraulic actuated Technical Data Page 1 of 2 RÖMER Fördertechnik GmbH E B5 C C3 ØD2 ØD1 ØD4 max. B2 H H A1 A3 B1 A A2 Q K1 ( B4 ) B N I1 I2 D3 B4 ( K1 ) B3 K2 The drawing shows the brake in right hand design R. The left hand design L is mirrored to the drawing. Thrustors turned by 90 can be mounted. In this case please ask for changed dimensions. M For thrustors acc. to DIN are different manufacturers of products available. Notes for following table: 1) The different operation factors such as sliding speed, surface pressure, thermal load, condition of the sliding surfaces, brake drum material and environmental conditions can influence the friction coefficient µ. They should thus be taken into consideration in addition to the guiding rules of DIN when dimensioning the brake. The data for braking torque are valid for dynamical braking at normal operating temperatures and sliding speeds up to 25 m/s or max. 60 m/s for sinter linings. The operating temperature for standard organic linings may not exceed 250 C and the thermal flow density should not be more than 400 W/cm². For sinter linings (optional) max 350 C and 800 W/cm² are recommended. The holding torque of statically closing brakes could be lower. 2) Without thrustor 3) Dimensions in mm, modifications reserved! 4) The design for brake discs B1 = 40 mm may also be used for discs with B1 = 42 mm Modifications reserved
3 Disc Brake RST-0 elektrohydraulically actuated Page 1 of 1 RÖMER Fördertechnik GmbH Lifting gap at each brake shoe 1,5 mm Left hand Version Right hand Version Dimensions in mm brake disc brake lining weight RBL-TH 256 RBL-TH 356 size D2 B1 D1 D4 E K1 B2 AB [cm²] [kg] 2) max. braking torque [Nm] at µ dyn = 0,4 1) RST ,3 32, Thrustor according to DIN A A1 A2 A3 B3 B B4 B5 C C3 D3 H I1 I2 K2 M N Q TH I TH I ) The different operation factors such as sliding speed, surface pressure, thermal load, condition of the sliding surfaces, brake drum material and environmental conditions can influence the friction coefficient µ. They should thus be taken into consideration in addition to the guiding rules of DIN when dimensioning the brake. The data for braking torque are valid for dynamical braking at normal operating temperatures and sliding speeds up to 25 m/s or max. 60 m/s for sinter linings. The operating temperature for standard organic linings may not exceed 250 C and the thermal flow density should not be more than 400 W/cm². For sinter linings (optional) max 350 C and 800 W/cm² are recommended. The holding torque of statically closing brakes could be lower. 2) Without thruster Modifications reserved
4 Disc Brake RST-0-L "horizontal" electro-hydraulically actuated RBL-TH-256 Page 1 of 1 RÖMER Fördertechnik GmbH The drawing shows the brake in right hand design R. The left hand design L is mirrored to the drawing. Lifting gap at each brake shoe 1,5 mm Dimensions in mm brake disc brake lining weight RBL-TH 256 size D2 B1 D1 D4 max E K1 B2 AB [cm²] [kg] 2) max. braking torque [Nm] at µ dyn = 0,4 1) RSTL , (horizontal) ) The different operation factors such as sliding speed, surface pressure, thermal load, condition of the sliding surfaces, brake drum material and environmental conditions can influence the friction coefficient µ. They should thus be taken into consideration in addition to the guiding rules of DIN when dimensioning the brake. The data for braking torque are valid for dynamical braking at normal operating temperatures and sliding speeds up to 25 m/s or max. 60 m/s for sinter linings. The operating temperature for standard organic linings may not exceed 250 C and the thermal flow density should not be more than 400 W/cm². For sinter linings (optional) max 350 C and 800 W/cm² are recommended. The holding torque of statically closing brakes could be lower. 2) Without thruster Modifications reserved
5 Disc Brake RST-0-L "horizontal" electro-hydraulically actuated RBL-TH-356 Page 1 of 1 RÖMER Fördertechnik GmbH The drawing shows the brake in right hand design R. The left hand design L is mirrored to the drawing. Lifting gap at each brake shoe 1,5 mm Dimensions in mm brake disc brake lining weight RBL-TH 356 size D2 B1 D1 D4 max E K1 B2 AB [cm²] [kg] 2) max. braking torque [Nm] at µ dyn = 0,4 1) / RSTL , (horizontal) 355 / ) The different operation factors such as sliding speed, surface pressure, thermal load, condition of the sliding surfaces, brake drum material and environmental conditions can influence the friction coefficient µ. They should thus be taken into consideration in addition to the guiding rules of DIN when dimensioning the brake. The data for braking torque are valid for dynamical braking at normal operating temperatures and sliding speeds up to 25 m/s or max. 60 m/s for sinter linings. The operating temperature for standard organic linings may not exceed 250 C and the thermal flow density should not be more than 400 W/cm². For sinter linings (optional) max 350 C and 800 W/cm² are recommended. The holding torque of statically closing brakes could be lower. 2) Without thruster Modifications reserved
6 Thrustor to DIN A max Disc Brake RST Electro-hydraulic actuated Technical Data Page 2 of 2 RÖMER Fördertechnik GmbH A1 max A2 max A3 Size RST 1 B max B3 B Brake disc Size D2 B1 D D4 max E K1 B2 lifting gab ca. 1,25 mm at each brake shoe B5 max C max C3 D3 H I1 I2 K2 M N Q Brake lining AB [cm²] 270 Weight [kg] 2) max. Brake torque in Nm at µ = 0,4 1) RST RST RST RST RST RST RST Thrustor to DIN A max A1 max A2 max A Brake disc Size D2 B1 D1 350 Size RST 2 B max B3 B4 405 D4 max E K1 B lifting gab ca. 1,5 mm at each brake shoe B5 max C max C3 D3 H I1 I2 K2 M N Q Brake lining AB [cm²] Weight [kg] 2) max. Brake torque in Nm at µ = 0,4 1) RST RST RST RST RST RST Thrustor to DIN A max 620 (625) A1 max A2 max 285 (290) Brake disc Size D2 B1 4) D1 335 A3 200 (205) Size RST 3 B max B3 B lifting gab ca. 1,5 mm at each brake shoe B5 max C max C3 D3 H I1 I2 K2 M N Q D4 max E K1 B2 Brake lining AB [cm²] Weight [kg] 2) max. Brake torque in Nm at µ = 0,4 1) RST RST RST /(40) RST /(40) RST /(40) RST /(40) Data in ( ) width of brake disc B1 = 40 mm Modifications reserved
7 Quality. Safety. Efficiency. Only Quality is economical in the long run German specialist in brake + safety technology. Sicherheitsbremse Caliper Scheibenbremsen SCFH Safety Brake Caliper Disc Brakes SCFH Technische Daten / Zeichnung technical data / drawing
8 PROTECT YOUR HOIST SYSTEM Reduction of maintenance costs and failures German specialist in brake + safety technology. Concerning hoists with safety brakes at the board disc of the rope drum significant loads in the hoist gearing may appear. As a result of different reaction times of service brakes on the motor shaft and safety brakes push-like gearing torques of 10 times the nominal torque can bet he effect. These push-like loads can be of negative influence on the bearing lifetime and consequently on the gearing lifetime. + + service brake drum-, disc or band brake TURBO Control system reduction of the reaction time of electro-hydraulically thrusters Safety brake Caliper type SCFH 4 Reaction times of service brakes and safety brakes at the board disc of the rope drum should be more or less equal. Using an electro-hydraulic thruster for the service brakes (brakes between motor and gearing) the application of the patented TURBO control system of RFT is recommended. This control system for electro-hydraulic thrusters allows dead times of about 150 ms. Reaction times to be realized by this are comparable to dead times for safety brakes at the board disc of the rope drum. As a result mentioned push-like top gearing torques cannot act in a range described above. The TURBO control system can be used in combination with any thruster. In addition the control system may be equipped with an uninterruptible power supply (USV) to realize equal reaction times in case of power off and an emergency load lowering. Römer Fördertechnik GmbH
9 Disc Brake Caliper SCFH Direct acting, hydraulic release. page 1 of 4 Operating Principle Spring applied braking force Hydraulic release Fail Safe (if power fails the brake applies) Arrangement Direct acting without linkages Fixed, not floating Notable Features High braking torque, direction of rotation independent Supplied ready assembled, with pre-tensioned braking springs Two identical halves, and can be mounted in any position Manual adjustment for brake wear. Air-gap adjustable in the range of 1 to 3 mm standard low wear sintered pads with µ = 0,4 Encapsulated hydraulic system. The hydraulic piston is fitted behind the spring-pack, away from the friction zone. As a result the hydraulic seals and fluid are not subjected to braking heat, and no cooling is required to achieve reliable long term sealing and operation. Modifications reserved
10 Disc Brake Caliper SCFH Direct acting, hydraulic release. page 2 of 4 Options and Accessories: Monitoring switches to indicate brake open, brake closed, brake lining wear Manual release, using a hand pump on the Hydraulic Power Pack Hydraulic Power Pack, which can also be configured to operate multiple calipers Special versions for very high or very low temperatures Hydraulic systems with hardly inflammable or biodegradable hydraulic fluids Brake discs either with hub or flange mounting Performance Data: Technical Data Size Spring Pack Pad force F an per cylinder at airgap (s) s = 1 mm s = 2 mm s = 3 mm Brake Pad Hydraulic Release Pressure weight Friction Coeff. µ 1) Surface area [cm²] [bar] 3) [kg] 2) SCFH ,5 kn 76,6 kn 68,3 kn 0, SCFH ,9 kn 54,3 kn 50,7 kn 0, SCFH ,2 kn 49,3 kn 47,4 kn 0, SCFH ,9 kn 38,5 kn 37,2 kn 0, SCFH ,1 kn 29,0 kn 28,0 kn 0, SCFH ,0 kn 19,6 kn 19,3 kn 0, SCFH kn 240 kn 222 kn 0, SCFH kn 120 kn 116 kn 0, SCFH kn 400 kn 365 kn 0, SCFH kn 300 kn 278 kn 0, ) Various factors can affect the friction coefficient µ, including surface speed, contact pressure, thermal loading, contact surface condition, brake disc material and environmental conditions. For brake selection, those factors should be considered in addition to the guidelines given in DIN The given braking torques are valid for dynamic braking with heat generation, and rubbing speed up to 25 m/s for organic pads, or 60 m/s for sintered pads. The service temperature of organic pads should not exceed 250 C, and sintered pads should not exceed 600 C. The values indicated refer to the brake discs out of steel, for divergent materials low limiting values can be necessary 2) Mass of caliper without mounting pedestal or hydraulic power pack 3) Max. allowable hydraulic pressure: 250 bar. Modifications reserved
11 Disc Brake Caliper SCFH Direct acting, hydraulic release. Determining the Brake Torque: page 3 of Nm Nm The effective brake torque of a complete brake caliper is calculated using the following formula TBr = µ Fan D1 The effective diameter D1 can be found using the formula below on this page. Alternatively, the effective braking torque can be taken from the displayed diagram. Combinations of multiple calipers are possible to get a wide range of contact force. Example: 4 x SCFH 3 => 960 kn contact force for s = 2 mm airgap 1 x SCFH-1-80 => 77 kn 1 x SCFH => 120 kn 2 x SCFH-1-80 => 154 kn 1 x SCFH => 240 kn 4 x SCFH-1-80 => 308 kn 2 x SCFH => 480 kn 2 x SCFH => 800 kn 4 x SCFH => 960 kn SCFH SCFH SCFH SCFH SCFH-1-80 SCFH-1-60 SCFH-1-50 SCFH-1-40 SCFH-1-30 SCFH Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Special Design and combinations on request! Dimensions dependent on the brake disc: Nm 0 Nm D2 [mm] Size D2 B1 B max B3 B6 D1 D4 max SCFH B B B1 D2-92 D2-215 SCFH B B B1 D2-200 D2-440 SCFH B B B1 D2-220 D2-490 Brake disc outer diameter D2, and disc thickness B1 are customer supplied dimensions. Size A A1 A2 A3 A5 A6 A7 B2 B4 B5 C C2 C3 C6 D3 G M SCFH (6x) G3/8 M24 (8.8) SCFH (8x) G3/8 M30 (8.8) SCFH (8x) G1/2 M36 (8.8) Modifications reserved
12 Dimensions Disc Brake Caliper SCFH Direct acting, hydraulic release. Mounting surface page 4 of 4 Dimensions in mm Technical modifications reserved! Mounting surface Mounting surface Brake disc Modifications reserved
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