STAF-SG. ANSI flanges. Balancing valves DN
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1 STAF-SG ANSI flanges Balancing valves DN
2 IMI TA / Balancing valves / STAF-SG ANSI flanges STAF-SG ANSI flanges A flanged, ductile iron balancing valve that delivers accurate hydronic performance in an impressive range of applications. The STAF-SG is ideal for use mainly on the secondary side in heating and cooling systems. Key features > > Handwheel Equipped with a digital read-out, the handwheel ensures accurate and straightforward balancing. > > Self-sealing measuring points For simple, accurate balancing. > > Positive shut-off function For easy maintenance. Technical description Application: Heating (not steam) and cooling systems Functions: Balancing Pre-setting Measuring Shut-off (The restriction cone for valve sizes DN is pressure released). Dimensions: DN Pressure class: Class 150 Temperature: Max. working temperature: 120 C Min. working temperature: -20 C Media: Water or neutral fluids, water-glycol mixtures (0-57%). Material: Body: Ductile iron, EN-GJS (~ ASTM A536 Grade ISO 1083 Grade ). DN : Bonnet, restriction cone and spindle of AMETAL. DN : Bonnet of ductile iron EN-GJS , cone of gunmetal CuSn5Zn5Pb5 (EN 1982) and spindle of AMETAL. DN : Bonnet of ductile iron EN-GJS , cone of silicon brass CuZn16Si4-C (EN 1982) and gunmetal CuSn5Zn5Pb5 (EN 1982), and spindle of AMETAL. Seals: EPDM. Bonnet bolts: Chromed steel. Handwheel: DN polyamide and TPE, DN polyamide, DN aluminium. AMETAL is the dezincification resistant alloy of IMI Hydronic Engineering. Surface treatment: DN : Epoxy painting. DN : Duasolid painting. Marking: DN 20-50: TA, PN, DN (mm), (material) and flow direction arrow. DN : TA, Class 150, size (inch), (material), casting date and flow direction arrow. CE-marking according to table: Marking STAF-SG (Class 150) CE DN CE 0409* DN *) Notified body. Flanges: DN 20-50: ISO and EN Bolt circle according to Class 150 ASME/ANSI B DN : Class 150 ASME/ANSI B16.42 (~ PN 20 according to ISO ). Face to face: According to ISO 5752 series 1 and EN series 1. 2
3 Measuring points Measuring points are self-sealed. Remove the cap and insert the probe through the seal. Sizing When Δp and the design flow are known, use the formula to calculate the Kv value or use the diagram. Measuring accuracy The handwheel zero position is calibrated and must not be changed. Deviation of flow at different settings The curve holds for valves with the correct flow direction, straight pipe distances (Fig. 1) and normal pipe fittings. DN ± % ,5 1 1,5 2 2,5 3 3,5 4 *) *) Setting, No. of turns. DN ± % *) *) Setting (%) of fully open valve. Fig. 1 2 D 5 D 2 D 10 D Correction factors The flow calculations are valid for water (+20 C). For other liquids with approximately the same viscosity as water ( 20 cst = 3 E=100S.U.), it is only necessary to compensate for the specific density. However, at low temperatures, the viscosity increases and laminar flow may occur in the valves. This causes a flow deviation that increases with small valves, low settings and low differential pressures. Correction for this deviation can be made with the software HySelect or directly in our balancing instruments. 3
4 IMI TA / Balancing valves / STAF-SG ANSI flanges Kv values DN Turns DN 20 DN 25 DN 32 DN 40 DN ,511 0,60 1,14 1,75 2,56 1 0,757 1,03 1,90 3,30 4, ,19 2,10 3,10 4,60 7,2 2 1,90 3,62 4,66 6,10 11, ,80 5,30 7,10 8,80 16,2 3 3,87 6,90 9,50 12,6 21, ,75 8,00 11,8 16,0 26,5 4 5,70 8,70 14,2 19,2 33 DN Turns DN 65-2 DN 80 DN 100 DN 125 DN ,8 2 2,5 5,5 6,5 1 3, , , , ,5 8 11,5 21, , , ,6 19, , , , ,
5 DN Turns DN 200 DN 250 DN 300 DN 350 DN
6 IMI TA / Balancing valves / STAF-SG ANSI flanges Setting It is possible to read the set value on the handwheel. The number of turns between the fully open and closed positions is: 4 turns for DN 20-50, 8 turns for DN , 12 turns for DN , 16 turns for DN 300, 20 turns for DN 350 and 22 turns for DN 400. Initial setting of a valve for a particular pressure drop, e g corresponding to 2.3 turns on the graph, is carried out as follows: 1. Close the valve fully (Fig 1) 2. Open the valve to 2.3 turns (Fig. 2). 3. Using an Allen key, turn the inner spindle clockwise until the stop position. 4. The valve is now set. Example DN 65 Fig. 1 Valve closed Fig. 2 The valve is set at 2.3 To check the setting of a valve, first close the valve, then open it to the stop position; the indicator then shows the presetting number, in this case 2.3 (Fig. 2). Example DN 200 Fig. 1 Valve closed Fig. 2 The valve is set at 2.3 Diagram example Wanted: Presetting for DN 25 at a desired flow rate of 1.8 m 3 /h and a pressure drop of 20 kpa. Solution: Draw a straight line joining 1.8 m 3 /h and 20 kpa. This gives Kv=4. Now draw a horizontal line from Kv=4. This intersects the bar for DN 25 at the desired presetting of 2.1 turns. NOTE: If the flow rate falls outside the scale in the diagram, the reading can be made as follows: Starting with the example above, we get 20 kpa, Kv = 4 and flowrate 1.8 m 3 /h. At 20 kpa and Kv = 0.4 we get the flow-rate 0.18 m 3 /h, and at Kv = 40, we get 18 m 3 /h. That is, for a given pressure drop, it is possible to read 10 times or 0.1 times the flow and Kv-values. 6
7 Diagram DN Recommended area: See Fig. 3 under Measuring accuracy. 7
8 IMI TA / Balancing valves / STAF-SG ANSI flanges Diagram DN Recommended area: See Fig. 3 under Measuring accuracy. 8
9 Diagram DN Recommended area: See Fig. 3 under Measuring accuracy. 9
10 IMI TA / Balancing valves / STAF-SG ANSI flanges Articles Threaded bonnet DN (Size) Number of bolt holes L H D Kvs Kg EAN Article No 20 3/ / / Bolted bonnet DN (Size) Number of bolt holes L H D Kvs Kg EAN Article No / Bolted bonnet Measurement points on body DN (Size) Number of L H D Kvs Kg EAN Article No bolt holes Not CE marked products * *) NOTE: Not allowed to be installed in EU or EFTA countries. = Flow direction Kvs = m 3 /h at a pressure drop of 1 bar and fully open valve. 10
11 Accessories L d Measuring point AMETAL /EPDM d L EAN Article No DN R1/ R1/ DN R3/ R3/ Measuring point Extensions 60 mm (not for / -601). Can be installed without draining of the system. AMETAL /Stainless steel/epdm EAN Article No Handwheel Complete DN EAN Article No Identification tag EAN Article No Allen key For locking of setting. [mm] For DN EAN Article No Insulation For heating/cooling CFC-free polyurethane. Covered with grey PVC. See catalogue leaflet Prefab insulations for complete details. For L D C EAN Article No DN
12 IMI TA / Balancing valves / STAF-SG ANSI flanges The products, texts, photographs, graphics and diagrams in this document may be subject to alteration by IMI Hydronic Engineering without prior notice or reasons being given. For the most up to date information about our products and specifications, please visit STAF-SG ANSI flanges v
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