Double lock standing seam Guide to detail forming. Designing with elzinc
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1 Double lock standing seam Guide to detail forming Designing with elzinc
2 elzinc Installation Guide: Standing seam 02 Index Introduction to this guide 03 elzinc a quality brand 03 elzinc a long-lasting building material 03 elzinc Finishes 04 elzinc Alkimi 04 elzinc Rainbow 04 Matrix standing seam 05 DLSS I a - Squared foot 06 DLSS I a - Chamfered foot 10 DLSS I b - Chamfered foot 15 DLSS I a - Curved foot 18 DLSS I b - Curved foot 24 DLSS I Swabian foot 28 DLSS I a - Turned down upstand 31 DLSS I a - Straight dog-eared upstand 34 DLSS I b - Preformed straight dog-eared upstand 39 DLSS I a - Pinched seam 44 DLSS I b - Saddled pinched seam 49 DLSS I 2.1.a - Single lock cross welt 53 DLSS I 2.1.b - Single lock cross welt 58
3 elzinc Installation Guide: Standing seam 03 Introduction to this guide Correct execution of zinc roofing and cladding work is key to the performance of the envelope. It also contributes greatly to its aesthetic appeal. This booklet shows the forming process of some of the most commonly used details for finishing a standing seam at its foot and at its head in roofing. The process is broken down into simple steps with easy to interpret drawings, with the use of symbols and minimal text, so installers can understand the cutting and folding sequences and correctly execute the details worldwide without having to read an unfamiliar language. elzinc recognizes that different countries, regions, and contractors have different ways of doing things, and even within the same contractor, different roofers have their own habits, so not everyone will execute the details exactly as indicated in this document. This is fine as long as the detail performs as it should and looks correct. The seam end details are numbered so that they correspond to those in the DLSS elzinc Architectural Details set, so their application in complete solutions for eaves, abutments or ridges and hips etc. can be easily referenced. The tools required to complete each step are shown as icons in the notes section of each drawing. This guide should be read in conjuction with all the other relevant technical and sales literature from elzinc. For correct printing, please make sure to set your printer to a 100% scale. elzinc : a quality brand The use of the best technologies available on the market allows us to offer zinc quality products that exceed the requirements of standard EN 988 and ASTM B-69 within which are established the specifications for flat-rolled products of zinc alloys for use in building. The alloy is produced from zinc of the highest quality (Z1>99,995%) according to the European standard UNE-EN 1179 to which is added precisely controlled quantities of copper (Cu) and titanium (Ti) to improve the zinc s properties. The alloy s purity is closely monitored by a series of finely regulated controls. elzinc : a long-lasting building material. Zinc is a living material, it protects itself by naturally developing a patina during the early stages of its life that guards against corrosion, and gives it self-healing properties making it extremely durable. Its life span can exceed 100 years (depending on the surrounding atmosphere), indeed in wall cladding applications some experts estimate an expected life span of some 200 years. In order to guarantee the longevity of this versatile metal, correct execution of the zinc cladding is a must.
4 elzinc Installation Guide: Standing seam 04 elzinc Finishes Full of contrasts, the elzinc range of finishes is currently the widest on the market. Divided into two range of finishes - elzinc Alkimi (elzinc Natural, elzinc Slate, elzinc Graphite, elzinc Crystal, elzinc Lava and elzinc Oliva ) and elzinc Rainbow, our rolled products are ideal for architectural roofing, architectural cladding and interior design. Available manufacturing options: Rolling thicknesses: from 0,2 mm to 3 mm Rolling widths: from 70 mm to mm Coil weights: from 50 kg to kg elzinc Alkimi Zinc cladding and roofing allows a great deal of freedom when designing. The elzinc Alkimi aesthetic finishes give character and authenticity to your architectural projects. Manufactured from elzinc Natural, according to EN988 and ASTM B-69 standards, through a unique surface treatment carried out with elzinc technology and know-how, the elzinc Alkimi range respects and maintains intact the zinc s original properties. elzinc Natural elzinc Slate elzinc Graphite elzinc Crystal elzinc Lava elzinc Oliva elzinc Rainbow elzinc Rainbow is a range of colored architectural zinc which combines zinc elegance with the richness of colours. Available in 6 standard attractive finishes red, blue, green, black, gold and brown elzinc Rainbow harmoniously integrates into its surroundings. Produced according to EN988 and ASTM B-69 standards, elzinc Rainbow is a pre-treated zinc on which mineral pigments are applied. Its organic coating is a very attractive and durable finish that provides additional protection against corrosion. Red Green Blue Ebony Brown Gold In addition to the classic six shades of the elzinc Rainbow range, elzinc offers the possibility of creating custom finishes for your project.
5 elzinc Installation Guide: Standing seam 05 Matrix: Standing Seam DLSS I a - Squared foot DLSS I a - Chamfered foot DLSS I b - Chamfered foot DLSS I a - Curved foot DLSS I b - Curved foot DLSS I Swabian foot. DLSS I Turned down upstand DLSS I a - Straight dog-eared upstand DLSS I b - Preformed straight dog-eared upstand DLSS I a - Pinched seam DLSS I b - Saddled pinched seam DLSS I 2.1.a - Single lock cross welt DLSS I 2.1.b - Single lock cross welt
6 elzinc Installation Guide: Standing seam 06 Squared foot - DLSS I a Scale 1/2. OK > 3º
7 elzinc Installation Guide: Standing seam 07 Squared foot - DLSS I a For correct printing, please make sure to set your printer to a 100% scale Scale 1/1 We recommend using a nibbler to avoid splits.
8 elzinc Installation Guide: Standing seam 08 Squared foot - DLSS I a 1/ Scale 1/4 Step 1 Step 2 Step 4
9 elzinc Installation Guide: Standing seam 09 Squared foot - DLSS I a 2/ Scale 1/4 Step 5 Step 7 Step 6 Step 8 +
10 elzinc Installation Guide: Standing seam 10 Chamfered foot - DLSS I a Scale 1/2 OK > 3º Most common foot termination Alternative to DLSS b. Avoids small hole at top of chamfer
11 elzinc Installation Guide: Standing seam 11 Chamfered foot - DLSS I a For correct printing, please make sure to set your printer to a 100% scale. Undercloak Scale 1/1 We recommend using a notcher on the undercloak to avoid splits
12 elzinc Installation Guide: Standing seam 12 Chamfered foot - DLSS I a 1/ Scale 1/4 Step 1 Step 2 + Step 3
13 elzinc Installation Guide: Standing seam 13 Chamfered foot - DLSS I a 2/ Scale 1/4 Step 5 + Step 7 Step 6 + Step 8 +
14 elzinc Installation Guide: Standing seam 14 Chamfered foot - DLSS I a 3/ Scale 1/4 Step 9 Step 11 + Step 10
15 elzinc Installation Guide: Standing seam 15 Chamfered foot - DLSS I b Scale 1/2
16 elzinc Installation Guide: Standing seam 16 Chamfered foot - DLSS I b For correct printing, please make sure to set your printer to a 100% scale Cut a smooth curve - no nicks Scale 1/1 We recommend using a notcher on the undercloak to avoid splits
17 elzinc Installation Guide: Standing seam 17 Chamfered foot - DLSS I b 1/ Scale 1/4 Step 1 + Step 2 Step 4 +
18 elzinc Installation Guide: Standing seam 18 Chamfered foot - DLSS I b 2/ Scale 1/4 Step 5 + Step 6 Step 7 Step 8 +
19 elzinc Installation Guide: Standing seam 19 Curved foot - DLSS I a Scale 1/2 OK > 3º Decorative finish but more time consuming detail. Alternative to DLSS b
20 elzinc Installation Guide: Standing seam 20 Curved foot - DLSS I a For correct printing, please make sure to set your printer to a 100% scale Scale 1/1 Make small hole at end of undercloak cut
21 elzinc Installation Guide: Standing seam 21 Curved foot - DLSS I a 1/ Scale 1/4 Step 1 Step 2 Step 3
22 elzinc Installation Guide: Standing seam 22 Curved foot - DLSS I a 2/ Scale 1/4 Steps 5 & 6: In cold weather warm zinc up before cobbling over Step 5 Step 7 Step 6 + Step 8 +
23 elzinc Installation Guide: Standing seam 23 Curved foot - DLSS I a 3/ Scale 1/4 Step 9 Step 11 + Step 10
24 elzinc Installation Guide: Standing seam 24 Curved foot - DLSS I b Scale 1/2 OK > 3º Decorative finish but more time consuming detail. Alternative to DLSS a Avoids opening of end of seam
25 elzinc Installation Guide: Standing seam 25 Curved foot - DLSS I b For correct printing, please make sure to set your printer to a 100% scale Scale 1/1 Make small hole at the end of undercloak cut
26 elzinc Installation Guide: Standing seam 26 Curved foot - DLSS I b 1/ Scale 1/4 Step 4: In cold weather warm the zinc up before cobbling over. Step 1 Step 2 Step 4
27 elzinc Installation Guide: Standing seam 27 Curved foot - DLSS I b 2/ Scale 1/4 Step 5: In cold weather warm zinc up before cobbling over Step 5 + Step 7 Step 6 Step 8 +
28 elzinc Installation Guide: Standing seam 28 Swabian foot - DLSS I Scale 1/2 Easiest foot detail
29 elzinc Installation Guide: Standing seam 29 Swabian foot - DLSS I For correct printing, please make sure to set your printer to a 100% scale Scale 1/1 Use punch or 3mm diameter drill for rounded corner
30 elzinc Installation Guide: Standing seam 30 Swabian foot - DLSS I / Scale 1/4 Step 1 Step 3 + Step 2 + Step 4
31 elzinc Installation Guide: Standing seam 31 Turned down upstand - DLSS I a Scale 1/2 OK > 3º Used for short / medium upstands A space slightly greater than upstand height is needed behind detail
32 elzinc Installation Guide: Standing seam 32 Turned down upstand - DLSS I For correct printing, please make sure to set your printer to a 100% scale. >50mm Scale 1/1
33 elzinc Installation Guide: Standing seam 33 Turned down upstand - DLSS I /1 1 3 Approx. 120mm 2 4 Scale 1/4 Step 3 & 4: Warm up in cold weather and fold upstand with generous radius Step 1 Step 3 + Step 2 + Step 4 or
34 elzinc Installation Guide: Standing seam 34 Straight dog-earred upstand - DLSS I a Scale 1/2 Used for short upstands A space slightly greater than upstand height is needed behind detail
35 elzinc Installation Guide: Standing seam 35 Straight dog-earred upstand - DLSS I a Optional cut away if folding back over For correct printing, please make sure to set your printer to a 100% scale. Acc. to detail = Dog ear fold line 30-60mm Dog ear fold line = =' =' Roof pitch Δ = = Roof pitch Δ Scale 1/1
36 elzinc Installation Guide: Standing seam 36 Straight dog-earred upstand - DLSS I a 1/ Approx. 120mm 4 Scale 1/4 Step 1 Step 2 Step 4 +
37 elzinc Installation Guide: Standing seam 37 Straight dog-earred upstand - DLSS I a 2/ Scale 1/4 Step 5 + Step 6 Step 8
38 elzinc Installation Guide: Standing seam 38 Straight dog-earred upstand - DLSS I a 3/ Scale 1/4 Step 9
39 elzinc Installation Guide: Standing seam 39 Preformed straight dog-earred upstand - DLSS I b Scale 1/2 OK >25º Used for short upstands
40 elzinc Installation Guide: Standing seam 40 Preformed straight dog-earred upstand - DLSS I b Optional cut away if folding back over For correct printing, please make sure to set your printer to a 100% scale. Acc. to detail = = Dog ear fold line 30-60mm Dog ear fold line = = Roof pitch Δ =' =' =' =' Roof pitchδ Scale 1/1 Generally limited to steeply pitched roofs Used for short upstands
41 elzinc Installation Guide: Standing seam 41 Preformed straight dog-earred upstand - DLSS I b 1/ Scale 1/4 A seaming iron or seaming pliers can be used to fold to bend upstand (seaming iron shown) Step 1 Step 3 + Step 4 +
42 elzinc Installation Guide: Standing seam 42 Preformed straight dog-earred upstand - DLSS I b 2/ Scale 1/4 Step 5 Step 7 Step 6 Step 8
43 elzinc Installation Guide: Standing seam 43 Preformed straight dog-earred upstand - DLSS I b 3/ Scale 1/4 Step 10
44 elzinc Installation Guide: Standing seam 44 Pinched seam - DLSS I a Scale 1/2 OK > 3º Preferred method for tall upstands
45 = elzinc Installation Guide: Standing seam 45 Pinched seam - DLSS I a For correct printing, please make sure to set your printer to a 100% scale. 3 >100mm = Dog ear fold line Dog ear fold line = 3 = Roof pitch Δ Roof pitch Δ Scale 1/2 OK > 3º Preferred method for tall upstands
46 elzinc Installation Guide: Standing seam 46 Pinched seam - DLSS I a 1/ Scale 1/4 Hold flat head seaming iron against upstand fold line and bend up by pushing from back Step 1 Step 3 + Step 2 Step 4 +
47 elzinc Installation Guide: Standing seam 47 Pinched seam - DLSS I a 2/ Scale 1/4 Step 7: Overcloak dog-ear fold must be slightly lower than undercloak Step 8: Overcloak folds must wrap over and cover undercloak 'hole' Step 6 + Step 7 Step 8
48 elzinc Installation Guide: Standing seam 48 Pinched seam - DLSS I a 3/ Scale 1/4 Step 9 Step 10
49 elzinc Installation Guide: Standing seam 49 Saddled pinched seam - DLSS I b Scale 1/2 OK > 3º
50 elzinc Installation Guide: Standing seam 50 Saddled pinched seam - DLSS I b For correct printing, please make sure to set your printer to a 100% scale. >100mm = = Dog ear fold line Dog ear fold line = = Roof pitch Δ =' =' =' =' Roof pitchδ Scale 1/1 OK > 3º
51 elzinc Installation Guide: Standing seam 51 Saddled pinched seam - DLSS I b 1/ Scale 1/4 Step 1 Step 3 + Step 2 + Step 4 +
52 - Asturiana de Laminados S.A\Roofing\Utiles y herramienta\seaming irons\rau 117 standing seam second fold.jpg elzinc Installation Guide: Standing seam 52 Saddled pinched seam - DLSS I b 2/ Scale 1/4 Step 6 +..\..\..\OneDrive Step 7
53 elzinc Installation Guide: Standing seam 53 Single lock cross welt - DLSS I a Scale 1/2 OK > 3º
54 elzinc Installation Guide: Standing seam 54 Single lock cross welt - DLSS I 2.1.1a For correct printing, please make sure to set your printer to a 100% scale Scale 1/1
55 elzinc Installation Guide: Standing seam 55 Single lock cross welt - DLSS I 2.1.1a 1/ x Zn 0,7mm Scale 1/4 Step 2 preferably using folder Step 1 + Step 2 or
56 elzinc Installation Guide: Standing seam 56 Single lock cross welt - DLSS I 2.1.1a 2/ Scale 1/4 Step 5: Over-bend upstand then bend back to remove the 3 zinc spacers easily Step 5 Step 8 + Step 6
57 elzinc Installation Guide: Standing seam 57 Single lock cross welt - DLSS I 2.1.1a 3/ Scale 1/4 Step 9 + Step 11 + Step 10 +
58 elzinc Installation Guide: Standing seam 58 Single lock cross welt - DLSS I 2.1.1a 2.1.1b Scale 1/2 OK > 25º Alternative to DLSS I 2.1.a
59 elzinc Installation Guide: Standing seam 59 Single lock cross welt - DLSS I 2.1.1b For correct printing, please make sure to set your printer to a 100% scale Scale 1/1 OK > 25º Alternative to DLSS I 2.1.a
60 elzinc Installation Guide: Standing seam 60 Single lock cross welt - DLSS I 2.1.1a 2.1.1b 1/ x Zn 0,7mm Scale 1/4 Step 2 preferably using folder Step 1 + Step 3 Step 2 or
61 elzinc Installation Guide: Standing seam 61 Single lock cross welt - DLSS I 2.1.1a 2.1.1b 2/ Scale 1/4 Step 5: Over-bend upstand then bend back to remove the 3 zinc spacers easily Step 5 Step 6 Step 8 +
62 elzinc Installation Guide: Standing seam 62 Single lock cross welt - DLSS I 2.1.1a 2.1.1b 3/ Scale 1/4 Step 9 + Step 11 + Step 10 +
63 FACTORY AND HEAD OFFICE ASTURIANA DE LAMINADOS, S.A. Pol. Ind. de Villallana, Parcela Pola de Lena Spain T (0034) / F (0034) / elzinc@aslazinc.com
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