HEAT CONTROLLER, INC.

Transcription

1 HEAT CONTROLLER, INC. E N G I N E E R I N G D E S I G N G U I D E HEAT CONTROLLER, INC Wellworth Ave., Jackson, Michigan Ph Fax

2 MODEL NOMENCLATURE - RESIDENTIAL HR V 036 B 1 C 0 0 A L T Model Type Configuration V = Vertical H = Horizontal Unit Size 019, 024, 030, , 048, 060, 070 Revision Level A = Sizes B = Sizes Voltage 1 = /60/1 Return Air L = Left Return R = Right Return Supply Air T = Topflow Vertical Only S = Straight Discharge B = Back Discharge Heat Exchanger and Valve Options A = Copper Wtr Coil, E-Coated Air Coil J = Cupro-Nickel Wtr Coil, E-Coated Air Coil Horizontal Only Controls C = CXM Controller Hot Water Generator Options 0 = None 1 = HWG with Internal Pump Cabinet Insulation 0 = Residential Class

3 Geothermal systems These Heat Pump systems use the natural thermal properties of the Earth to dissipate or capture heat for the water loop. Geothermal Heat Pumps operate in an identical fashion to Water-Source Heat Pump units. However, without the need for a boiler or cooling tower, they save substantial energy costs and space. The water loop system is underground and the units are inside the building. Thus, the environmentally friendly geothermal system preserves the architectural design of a building naturally. Geothermal earth loops Geothermal Earth Loops come in several different configurations depending on space availability and soil properties. Chances are at some point you have either stood over, or walked across a geothermal loop field. Loop fields can be located under parking lots, landscaped areas, or any number of other locations. All earth loops use high-density polyethylene pipe to circulate either water or an antifreeze mixture. All joints and connection fittings are thermally fused to prevent leaks and most piping comes with a 25-year or longer warranty. Vertical loops Vertical loops utilize bore holes drilled to an average depth of 250 feet. Once the loop pipe is inserted into the bore, it is grouted using a Bentonite mixture for maximum thermal conductivity. When space is a limited, vertical loops are the most common type of geothermal loop installed. lake loops Lake loops utilize a slinky assembly of geothermal loop piping placed at the bottom of a pond, lake, or other large body of water. An extremely cost effective loop system, lake loops are an easy alternative if the option is available. Well systems Horizontal Loops Lake Loops Most commonly known as Open Loop, well systems pump water out of a nearby body of water or water well, and then discharge the water into another body of water or water well. Well systems usually employ a plate heat exchanger inside the building to keep the building water loop separated from the well water. This prevents any contaminates from affecting unit performance and extends system life. Well systems are often the most efficient as the well water is always at the same temperature year-round. horizontal loops Vertical Loops Horizontal loops utilize trenches dug to an average depth of four to six feet. As one of the more cost effective loops to install, horizontal loops are commonly found in open fields, parks or under parking lots. Well Systems

4 component parts To produce a quality unit, you have to start with quality components. We are relentless in our search for the best components for our products - while securing these components at prices that keep costs low. Any new component must go through a grueling testing phase before it ever sees the production line. Working closely with vendors and their engineers, we continually find new ways to not only improve our units, but to ensure component quality as well. advantage exclusives Being a leader in innovation, Heat Controller brings industry firsts, as well as industry exclusives, to our family of products. controls Heat Controller offers solid-state digital controls, the CXM control board. sound Our units have been tested for both ducted discharge and free inlet air combined with case radiated tests. Comfort has never been so quiet with our intelligent sound design. Our products use a variety of technologies to maintain our lead as some of the quietest units in the industry. dual level Vibration isolation Heat Controller units use an exclusive double isolation compressor mounting system. This dual level isolation deadens vibration and provides quiet operation. torsion-flex blowers Blower motors are mounted with a unique torsion-flex mounting system which not only allows for easy service, but also reduces vibration from the blower motor during operation. cxm Our standard CXM control board comes programmed with our Unit Performance Sentinel (UPS) which monitors unit performance and notifies the owner of potential unit problems before a lockout occurs. Additionally, the CXM s eight standard safeties protect the unit from damage. Anti-Short Cycle Low Voltage High Voltage High Refrigerant Pressure Low Refrigerant Pressure (Loss of Charge) Air Coil Low Temperature Cut-Out Water Coil Low Temperature Cut-Out Condensate Overflow e-coated air coils All HR Series Water-Source heating and cooling systems are provided with an E-Coated air-coil. This process provides years of protection against coil corrosion from airborne chemicals resulting from modern building material outgassing and most airborne environmental chemicals. In fact, our exclusive E- Coated air-coils enhance corrosion protection to nearly 20 times that of a traditional uncoated coil.* * Test based upon ASTM B117 Salt Spray test hours.

5 the hr series The HR series offers high efficiency, quiet operation with advanced features and application flexibility. HR series exceeds ASHRAE 90.1 efficiencies, yet maintains small cabinet dimensions. Available in sizes 1.5 ton through 6 tons the HR series offers a wide range of units for most any installation. The HR has an extended range refrigerant circuit, capable of ground loop (geothermal) applications as well as water loop (boiler-tower) applications. Standard features are many. Microprocessor controls, G90 galvanized steel cabinet, epoxy powder coat paint (vertical units) and TXV refrigerant metering device are just some of the features of the flexible HR series. Our innovative exclusive double isolation compressor mounting system makes the HR series one of the quietest units on the market. Compressors are mounted on vibration isolation springs to a heavy gauge mounting plate, which is then isolated from the cabinet base with rubber grommets for maximized vibration/sound attenuation. The HR Series water-source heat pumps are designed to meet the challenges of today s HVAC demands with a low cost/high value solution. unit Features Sizes 019 through 070 Reciprocating and scroll compressors Exceeds ASHRAE 90.1 efficiencies G90 galvanized steel construction with epoxy powder coat paint (vertical units) Unique double isolation compressor mounting with vibration isolation springs for quiet operation Insulated divider and separate compressor/air handler compartments TXV metering device Extended range (20 to 120 F, -6.7 to 48.9 C) operation Microprocessor controls standard Field convertible discharge air arrangement for horizontal units Factory-mounted hanger brackets for horizontal units Internally trapped condensate drain line (vertical units only) Swivel water connections (no backup wrench required) Unit Performance Sentinel performance monitoring system Eight Safeties Standard Wide variety of options including desuperheater hot water generator with built in pump. Stainless steel drain pan Condensate overflow sensor

6 Advanced digital controls East to remove blower inlet ring for quick service. Torsion-flex motor mounting for quiet operation. Easy Service Access from multiple sides Easy Service Access from multiple sides Double spring and grommet compressor isolation Insulated Stainless Steel Drain Pan with condensate overflow protection Factory installed hanger brackets

7 Performance Data ARI/ASHRAE/ISO ASHRAE/ARI/ISO English (IP) Units Model Water Loop Heat Pump Ground Water Heat Pump Ground Loop Heat Pump Cooling 86 F Heating 68 F Cooling 59 F Heating 50 F Cooling 77 F Heating 32 F Capacity Btuh EER Btuh/W Capacity Btuh COP Capacity Btuh EER Btuh/W Capacity Btuh COP Capacity Btuh EER Btuh/W Capacity Btuh HRH/V019 18, , , , , , HRH/V024 23, , , , , , HRH/V030 28, , , , , , HRH/V036 34, , , , , , HRH/V042 40, , , , , , HRH/V048 47, , , , , , HRH/V060 59, , , , , , HRH/V , , , , , , COP Cooling capacities based upon 80.6 F DB, 66.2 F WB entering air temperature Heating capacities based upon 68 F DB, 59 F WB entering air temperature All air flow is rated on high speed All ratings based upon operation at lower voltage of dual voltage rated models

8 600 CFM Nomimal (Rated) Airflow EWT F GPM Performance Data HR H/V 019 Performance capacities shown in thousands of Btuh WPD Cooling - EAT 80/67 F Heating - EAT 70 F PSI FT TC SC Sens/Tot Ratio kw HR EER HC kw HE LAT COP Operation Not Recommended Operation Not Recommended Interpolation is permissible; extrapolation is not. All entering air conditions are 80 F DB and 67 F WB in cooling, and 70 F DB in heating. ARI/ISO certified conditions are 80.6 F DB and 66.2 F WB in cooling and 68 F DB in heating. Table does not reflect fan or pump power corrections for ARI/ISO conditions. All performance is based upon the lower voltage of dual voltage rated units. Operation below 40 F EWT is based upon a 15% antifreeze solution. Design, Specificiations and Performance See performance correction tables for operating conditions other than those listed above. Data subject to change without notice.

9 900 CFM Nomimal (Rated) Airflow EWT F GPM Performance Data HR H/V 024 Performance capacities shown in thousands of Btuh WPD Cooling - EAT 80/67 F Heating - EAT 70 F PSI FT TC SC Sens/Tot Ratio kw HR EER HC kw HE LAT COP Operation Not Recommended Operation Not Recommended Interpolation is permissible; extrapolation is not. All entering air conditions are 80 F DB and 67 F WB in cooling, and 70 F DB in heating. ARI/ISO certified conditions are 80.6 F DB and 66.2 F WB in cooling and 68 F DB in heating. Table does not reflect fan or pump power corrections for ARI/ISO conditions. All performance is based upon the lower voltage of dual voltage rated units. Operation below 40 F EWT is based upon a 15% antifreeze solution. Design, Specifications and Performance See performance correction tables for operating conditions other than those listed above. Data subject to change without notice.

10 1000 CFM Nomimal (Rated) Airflow EWT F GPM Performance Data HR H/V 030 Performance capacities shown in thousands of Btuh WPD Cooling - EAT 80/67 F Heating - EAT 70 F PSI FT TC SC Sens/Tot Ratio kw HR EER HC kw HE LAT COP Operation Not Recommended Operation Not Recommended Interpolation is permissible; extrapolation is not. All entering air conditions are 80 F DB and 67 F WB in cooling, and 70 F DB in heating. ARI/ISO certified conditions are 80.6 F DB and 66.2 F WB in cooling and 68 F DB in heating. Table does not reflect fan or pump power corrections for ARI/ISO conditions. All performance is based upon the lower voltage of dual voltage rated units. Operation below 40 F EWT is based upon a 15% antifreeze solution. Design, Specifications and Performance See performance correction tables for operating conditions other than those listed above. Data subject to change without notice.

11 1200 CFM Nomimal (Rated) Airflow EWT F GPM Performance Data HR H/V 036 Performance capacities shown in thousands of Btuh WPD Cooling - EAT 80/67 F Heating - EAT 70 F PSI FT TC SC Sens/Tot Ratio kw HR EER HC kw HE LAT COP Operation Not Recommended Operation Not Recommended Interpolation is permissible; extrapolation is not. All entering air conditions are 80 F DB and 67 F WB in cooling, and 70 F DB in heating. ARI/ISO certified conditions are 80.6 F DB and 66.2 F WB in cooling and 68 F DB in heating. Table does not reflect fan or pump power corrections for ARI/ISO conditions. All performance is based upon the lower voltage of dual voltage rated units. Operation below 40 F EWT is based upon a 15% antifreeze solution. Design, Specifications and Performance See performance correction tables for operating conditions other than those listed above. Data subject to change without notice.

12 1400 CFM Nomimal (Rated) Airflow EWT F GPM Performance Data HR H/V 042 Performance capacities shown in thousands of Btuh WPD Cooling - EAT 80/67 F Heating - EAT 70 F PSI FT TC SC Sens/Tot Ratio kw HR EER HC kw HE LAT COP Operation Not Recommended Operation Not Recommended Interpolation is permissible; extrapolation is not. All entering air conditions are 80 F DB and 67 F WB in cooling, and 70 F DB in heating. ARI/ISO certified conditions are 80.6 F DB and 66.2 F WB in cooling and 68 F DB in heating. Table does not reflect fan or pump power corrections for ARI/ISO conditions. All performance is based upon the lower voltage of dual voltage rated units. Operation below 40 F EWT is based upon a 15% antifreeze solution. Design, Specifications and Performance See performance correction tables for operating conditions other than those listed above. Data subject to change without notice.

13 1600 CFM Nomimal (Rated) Airflow EWT F GPM Performance Data HR H/V 048 Performance capacities shown in thousands of Btuh WPD Cooling - EAT 80/67 F Heating - EAT 70 F PSI FT TC SC Sens/Tot Ratio kw HR EER HC kw HE LAT COP Operation Not Recommended Operation Not Recommended Interpolation is permissible; extrapolation is not. All entering air conditions are 80 F DB and 67 F WB in cooling, and 70 F DB in heating. ARI/ISO certified conditions are 80.6 F DB and 66.2 F WB in cooling and 68 F DB in heating. Table does not reflect fan or pump power corrections for ARI/ISO conditions. All performance is based upon the lower voltage of dual voltage rated units. Operation below 40 F EWT is based upon a 15% antifreeze solution. Design, Specifications and Performance See performance correction tables for operating conditions other than those listed above. Data subject to change without notice.

14 2000 CFM Nomimal (Rated) Airflow EWT F GPM Performance Data HR H/V 060 Performance capacities shown in thousands of Btuh WPD Cooling - EAT 80/67 F Heating - EAT 70 F PSI FT TC SC Sens/Tot Ratio kw HR EER HC kw HE LAT COP Operation Not Recommended Operation Not Recommended Interpolation is permissible; extrapolation is not. All entering air conditions are 80 F DB and 67 F WB in cooling, and 70 F DB in heating. ARI/ISO certified conditions are 80.6 F DB and 66.2 F WB in cooling and 68 F DB in heating. Table does not reflect fan or pump power corrections for ARI/ISO conditions. All performance is based upon the lower voltage of dual voltage rated units. Operation below 40 F EWT is based upon a 15% antifreeze solution. Design, Specifications and Performance See performance correction tables for operating conditions other than those listed above. Data subject to change without notice.

15 2300 CFM Nomimal (Rated) Airflow EWT F GPM Performance Data HR H/V 070 Performance capacities shown in thousands of Btuh WPD Cooling - EAT 80/67 F Heating - EAT 70 F PSI FT TC SC Sens/Tot Ratio kw HR EER HC kw HE LAT COP Operation Not Recommended Operation Not Recommended Interpolation is permissible; extrapolation is not. All entering air conditions are 80 F DB and 67 F WB in cooling, and 70 F DB in heating. ARI/ISO certified conditions are 80.6 F DB and 66.2 F WB in cooling and 68 F DB in heating. Table does not reflect fan or pump power corrections for ARI/ISO conditions. All performance is based upon the lower voltage of dual voltage rated units. Operation below 40 F EWT is based upon a 15% antifreeze solution. Design, Specifications and Performance See performance correction tables for operating conditions other than those listed above. Data subject to change without notice.

16 Performance Data Correction Tables Air Flow Correction Table Airflow Cooling Heating % of Rated Total Capacity Sensible Capacity Power Heat of Rejection Heating Capacity Power Heat of Extraction 75% % % % % % % Entering Air Correction Table Entering Air DB F Heating Heating Capacity Power Heat of Extraction Entering Air WB F Total Capacity Cooling Sensible Cooling Capacity Multiplier - Entering DB F Power Heat of Rejection * * * * * * * * = Sensible capacity equals total capacity ARI/ISO/ASHRAE uses entering air conditions of Cooling F DB/66.2 F WB, 1 and Heating - 68 F DB/59 F WB entering air temperature

17 Blower Performance Data Model GRH/V HRH/V 019 GRH/V HRH/V 024 GRH/V HRH/V 030 GRH/V HRH/V 036 GRH/V HRH/V 042 GRH/V HRH/V 048 GRH/V HRH/V 060 GRH/V HRH/V 070 Rated Airflow Min CFM Fan Speed Airflow (cfm) at External Static Pressure (in. wg) HI MED LOW HI MED LOW HI MED LOW HI MED LOW HI MED LOW HI MED LOW HI MED LOW HI MED LOW Shaded areas denote ESP where operation is not recommended Units factory shipped on medium speed, other speeds require field selection All airflow is rated at lowest Voltage if unit is dual Voltage rated, e.g. 208V for V units All units ARI/ISO/ASHRAE rated on high fan speed Design, Specifications, and Performance Data subject to change without notice.

18 Physical Data Model Compressor [1 Each) Recipricating Scroll Scroll Factory Charge R22 (oz) [kg] 30 [.85] 30 [.85] 41 [1.16] 44 [1.25] 46 [1.30] 54 [1.53] 80 [2.26] 104 [2.95] PSC Fan Motor & Blower (3 Speeds) Fan Motor (hp) [W] 1/5 [150] 1/3 [250] 1/2 [373] 3/4 [560] 3/4 [560] 3/4 [560] 1 [746] 1 [746] Blower Wheel Size (dia x w) - (in) [mm] Water Connection Size 9 x 7 [229 x 178] 9 x 7 [229 x 178] 9 x 7 [229 x 178] 10 x 10 [254 x 254] 10 x 10 [254 x 254] 10 x 10 [254 x 254] 11 x 10 [279 x 254] IPT (in) Swivel Vertical Upflow Air Coil Dimensions (h x w) - (in) [mm] Standard Filter - 1 [25.4mm] Throwaway, qty (in) [mm] Horizontal Air Coil Dimensions (h x w) - (in) [mm] 16 x 16 [406 x 406] 16 x 20 [406 x 508] 16 x 16 [406 x 406] 16 x 16 [406 x 406] 16 x 20 [406 x 508] 16 x 16 [406 x 406] 20 x 20 [508 x 508] 20 x 24 [508 x 610] 18 x 22 [457 x 559] 20 x 20 [508 x 508] 20 x 24 [508 x 610] 18 x 22 [457 x 559] 28 x 20 [711 x 508] 28 x 24 [711 x 610] 18 x 31 [457 x 787] 28 x 20 [711 x 508] 28 x 24 [711 x 610] 18 x 31 [457 x 787] 28 x 25 [711 x 635] 28 x 30 [711 x 762] 20 x 35 [508 x 889] 11 x 10 [279 x 254] 36 x 25 [914 x 635] 3-12 x 30 [356 x 762] 20 x 45 [508 x 1143] Standard Filter - 1 [25.4mm] Throwaway, qty (in) [mm] 16 x 20 [406 x 508] 16 x 20 [406 x 508] 18 x 24 [457 x 610] 18 x 24 [457 x 610] (2) 18 x 18 [457 x 457] (2) 18 x 18 [457 x 457] 1-12 x 20, 1-25 x 20 [305 x 508], [635 x 508] 2-24 x 20 [610 x 508] Weight - Operating, (lbs) [kg] 169 [77] 193 [88] 219 [100] 229 [104] 257 [117] 267 [121] 323 [147] 443 [201.4] Weight - Packaged, (lbs) [kg] 179 [82] 203 [93] 231 [105] 241 [110] 269 [124] 279 [127] 338 [254] 453 [205.9] All units have spring compressor mountings, and 1/2 [12.2mm] & 3/4 [19.mm] electrical knockouts.

19 Horizontal Dimensional Data Water Connections Electrical Knockouts Overall Cabinet Discharge Connection Return Connection Horizontal J K L duct flange installed (± 0.10 in) using return air opening Model HRH A B C D E H Loop 1/2" cond 1/2" cond 3/4" cond M N O P Q R S T U V Condensate Swivel Voltage Ext Pump Power Supply Supply Return Return Water Low Width Depth Height In Out Supply Height Depth Depth Heigh In " cm in " cm in " cm in " cm in " cm in " cm Condensate is 3/4" IPT copper. Horizontal unit shipped with filter bracket only. This bracket should be removed for return duct connection. Hanger bracket is factory installed. 2' [61cm] Service Access * LEFT RETURN CSP 2' [61cm] optional service access * Legend CAP=Control Access Panel CSP=Compressor Service Panel BSP=Blower Service Panel ASP=Alternate Service Panel RIGHT RETURN 2' [61cm] Service Access * ASP BSP Straight Discharge Q O R ASP P Blower Outlet A Air Coil Side Left Return Back Discharge Left Return Power Supply 3 / 4 [19.1mm] Knockout 1 / 2 [12.7mm] 1.6 [40.6mm] 1.6 [40.6mm] Knockout 3.25 [82.6mm] Low Voltage [82.6mm] 3 1 / 2 [12.7mm] Knockout L CAP G H K F J 2 H 1 D E 5 Condensate 3 / 4 IPT A -View TELEPHONE (517) FAX NO. (517) P N Left Return Straight Discharge C 5 Back Discharge Y Blower Outlet M O Unit Hanger Detail Model X Y Z in. in. cm. in. cm. in. cm N BSP X BSP M P Blower Outlet Right Return Condensate 3 / 4 IPT Z O Back Discharge C Air Coil Side Right Return Straight Discharge A 2' [61cm] optional service access * P Blower Outlet R O Q CSP Straight Discharge Right Return Back Discharge CSP BSP V U S Air Coil 1.1 [27.9mm] Air Coil S U V C T CSP C ASP T B Left Return Left View - Air Coil Opening B Right Return Right View - Air Coil Opening * Note: Shaded areas are recommended service areas, not required. Design, Specifications visit and us Performance at Data subject to change without notice.

20 Vertical Upflow Dimensional Data Vertical Upflow Model HRV Overall Cabinet Water Connections Electrical Knockouts Discharge Connection Return Connection J K L duct flange installed (±0.10 in) using return air opening A B C D E H Loop 1/2" cond 1/2" cond 3/4" cond M N O P Q R S T U Width Depth Height In Out Condensate Water Swivel Low Voltage Ext Pump In " cm in " cm in " cm in " cm Power Supply in " cm. in. cm Condensate is 3/4" IPT and is switchable from side to front. Filter bracket only extends from unit 2.75" [7.0cm]. Discharge flange field installed. Supply Width Supply Depth Return Depth Return Heigh " Field Installed Discharge Flange Access Panels Notes: 1. & Side access is preferred for service access. However, all components may be serviced from the front access panel if side access is not available. 2. While clear access to all removable panels is not required, installer should take care to comply with all building codes and allow adequate clearance for future field service. P N Legend CAP=Control Access Panel CSP=Compressor Service Panel BSP=Blower Service Panel ASP=Alternate Service Panel N B P Standard Filter Bracket Air Coil BSP ASP O O A CSP CAP ASP 2' [61cm] Optional Service Access Left Rtn (right Opposite) * Q Air Coil Side Top View-Right Return Air Coil Side Top View-Left Return M 2' [61cm] Service Access * U S 1900 R WELLWORTH R AVENUE S JACKSON, MICHIGAN U TELEPHONE (517) FAX NO. (517) Air Coil Air Coil Isometric View 1.0 [2.5mm] T T 1.6 [4.1mm] C ASP Right Return Right View - Air Coil Opening Back Back C CSP Left Return Left View - Air Coil Opening Power Supply 3 / 4 [19.1mm] HV Knockout 1 / 2 [12.7mm] Knockout Low Voltage 1 / 2 [12.7mm] LV Knockout CSP 4 CAP 3 5 L K 2 J 1 -View D H E Condensate 3 / 4 IPT G F * Note: Shaded areas are recommended service areas, not required.

21 Electrical Data Model HRH/V 019 HRH/V 024 HRH/V 030 HRH/V 036 HRH/V 042 HRH/V 048 HRH/V 060 HRH/V 070 Voltage Min/Max Voltage Compressor QTY RLA LRA Fan Motor FLA Total Unit FLA Min Circuit Amps /60/1 197/ /60/1 197/ /60/1 197/ /60/1 197/ /60/1 197/ /60/1 197/ /60/1 197/ /60/1 197/ Max Fuse/ HACR HACR circuit breaker in USA only All fuses Class RK-5

22 AND PSC FAN MOTOR Wiring Diagram HR Units with CXM Board and Optional Electric Heat

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