Hydraulic Crawler Crane

Transcription

1 G.H. JOHNSON CRANE HIRE LD Hydraulic Crawler Crane Max. Lifting Capacity : 1 t x 3.6 m * Max. Crane oom Length : 70.1 m Max. Fixed Jib Combination: 61.0 m m * Auxiliary sheave is necessary. Model : CKE10G G.H. JOHNSON CRANE HIRE LD

2 G.H. JOHNSON CRANE HIRE LD SPECIFICAIONS 3 Power Plant Model: HINO J08E-UV ype: 4 cycle, water-cooled, vertical in-line 6, direct injection, turbo-charger, intercooler Complies with NRMM (Europe) Stage III and US EPA Interim ier 4 Displacement: 7,684 liters Rated power: 213 kw/2,0 min -1 Max. orque: 1,017 N m/1,600 min -1 Cooling System: Water-cooled Starter: 24V-5kW Radiator: Corrugated type core, thermostatically controlled Air cleaner: Dry type with replaceable paper element hrottle: wist grip type hand throttle, electrically actuated Fuel filter: Replaceable paper element atteries: wo 12V x 136 Ah/5HR capacity batteries, series connected Fuel tank capacity: 0 liters Hydraulic System Main pumps: 4 variable displacement piston pumps Control: Full-fl ow hydraulic control system for infi nitely variable pressure to all winches, propel and swing. Controls respond instantly to the touch, delivering smooth function operation. Cooling: Oil-to-air heat exchanger (plate-fi n type) Filtration: Full-fl ow and bypass type with replaceable element Max. relief valve pressure: Load hoist, boom hoist and propel system: 31.9 MPa Swing system: 27.5 MPa Control system: 5.4 MPa Hydraulic ank Capacity: 535 liters oom Hoisting System Powered by a hydraulic motor through a planetary reducer. rake: A spring-set, hydraulically released multiple-disc brake is mounted on the boom hoist motor and operated through a counter-balance valve. Drum Lock: External ratchet for locking drum Drum: Single drum, grooved for mm dia. wire rope Line Speed: Single line on fi rst drum layer Hoisting/Lowering: 48 to 2 m/min oom hoisting/lowering: mm x 155 m oom guy line: 34 mm oom backstops: Required for all boom length Load Hoisting System Front and rear drums for load hoist powered by a hydraulic variable plunger motors, driven through planetary reducers. Negative rake: A spring-set, hydraulically released multipledisc brake is mounted on the hoist motor and operated through a counter-balance valve. (Positive free fall brake is optional) Drum Lock: External ratchet for locking drum Drums: Front Drums: 614 mm P.C.D x 617 mm wide drum, grooved for 26 mm wire rope. Rope capacity is 265 m working length and 360 m storage length. Rear Drum: 614 mm P.C.D x 617 mm grooved for 26 mm wire rope. Rope capacity is 235 m working length and 360 m storage length. Diameter of wire rope Main winch: 26 mm x 265 m Aux. winch: 26 mm x 235 m hird winch: 26 mm x 190 m Line Speed*: Hoisting/lowering: 1 to 3 m/min Line Pull: Max. Line Pull*: 8 kn {21.2 tf} (Referential performance) Rated Line Pull: 8 kn {11.0 tf} *Single line on first drum layer Swing System Swing unit is powered by hydraulic motor driving spur gears through planetary reducer, the swing system provides 360 rotation. Swing parking brakes: A spring-set, hydraulically released multiple-disc brake is mounted on swing motor. Swing circle: Single-row ball bearing with an integral internally cut swing gear. Swing lock: Manually, four position lock for transportation Swing Speed: 3.2 min -1 Upper Structure orsion-free precision machined upper frame. All components are located clearly and service friendly. Engine will with low noise level. Counter weight: 34.6 ton Cab & Control otally enclosed, full vision cab with safety glass, fully adjustable, high backed seat with a headrest and armrests, and intermittent wiper and window washer (skylight and front window). Cab fittings: Air conditioner, convenient compartment (for tool), cup holder, cigarette lighter, sun visor, roof blind, tinted glass, fl oor mat, footrest, and shoe tray G.H. JOHNSON CRANE HIRE LD

3 G.H. JOHNSON CRANE HIRE LD Lower Structure Steel-welded carbody with axles. Crawler assemblies can be hydraulically extended for wide-track operation or retracted for transportation. Crawler belt tension is maintained by hydraulic jack force on the track-adjusting bearing block. Carbodyweight: 6.5 ton Crawler drive: Independent hydraulic propel drive is built into each crawler side frame. Each drive consists of a hydraulic motor propelling a driving tumbler through a planetary gear box. Hydraulic motor and gear box are built into the crawler side frame within the shoe width. Crawler brakes: Spring-set, hydraulically released parking brakes are built into each propel drive. Steering mechanism: A hydraulic propel system provides both skid steering (driving one track only) and counter-rotating steering (driving each track in opposite directions). rack rollers: Sealed track rollers for maintenance-free operation. Shoe (flat): 900 mm wide each crawler Max. gradeability: % Main Specifications (Model: CKE10G) Crane oom Max. Lifting Capacity 1 t x 3.6 m * 3 Max. Length 70.1 m Fixed Jib Max. Lifting Capacity.9 t x 22.0 m Max. Combination 61.0 m m Main & Aux. Winch Max. Line Speed (1st layer) 1 m/min Rated Line Pull (Single line) 8 kn {11.0 tf} Wire Rope Diameter 26 mm Wire Rope Length 265m (Main), 235 m (Aux.) rake ype (Free fall) Wet-type multiple disc brake (Optional) Working Speed Swing Speed 3.2 min -1 {rpm} ravel Speed 1.4/1.0 km/h Power Plant Model HINO J08E-UV Engine Output 213 kw/2,0min -1 Fuel ank 0 liters Weight Including upper and lower machine, 34.6 ton counterweight and 6.5 ton carbody weight, basic boom (or basic boom + basic jib), hook, and other accessories. Weight: 2 ton Ground pressure: 95.4 kpa Attachment oom & Jib: Welded lattice construction using tubular, high-tensile steel chords with pin connection between sections. oom and Jib length Min. Length (Min. combination) Max. Length (Max. combination) Crane oom 15.2 m 70.1 m Fixed Iib 27.4 m m 61.0 m m Hydraulic System Main Pums 4 variable displacement Max. Pressure 31.9 Mpa {325 kg/cm 2 } Hydraulic ank Capacity 460 liters Self-Removal Device counterweight/crawler self-removal device Weight Operating Weight 2 t * 1 Ground Pressure 95.4 kpa Counterweight 34,600 kg ransport Weight 57,4 kg * 2 Units are SI units. { } indicates conventional units. Line speeds in table are for light loads. Line speed varies with load. * 1 Including upper and lower machine, 34.6 ton counterweight, 6.5 ton carbody weight, basic boom, hook, and other accessories. * 2 ase machine with boom base, gantry, crawlers, and wire ropes (front/boom hoist) * 3 Auxiliary sheave is must. 4 G.H. JOHNSON CRANE HIRE LD

4 G.H. JOHNSON CRANE HIRE LD GENERAL DIMENSIONS 7, ,500 1,270 2,030 4,430 R4,860 6,090 3,360 1,0 5, 6,770 Limit of Hook Lifting 2,0 900 ASIC OOM 15,2 his catalog may contain photographs of machines with specifi cations, attachments and optional equipment. L L Hook L 1 t hook 4.2 m 70 t hook 4.1 m 35 t hook 3.9 m 2,990 1, ,500 (CRAWLER RERACED) 5,300 (CRAWLER EXENDED) (Unit: mm) 450 Hook L all hook 3.6 m 35 t hook 3.9 m G.H. JOHNSON CRANE HIRE LD

5 G.H. JOHNSON CRANE HIRE LD OOM AND JI ARRANGEMENS Crane oom Arrangements oom length m (ft) 15.2 (50) 18.3 (60) 21.3 (70) 24.4 (80) 27.4 (90) 30.5 (0) 33.5 (1) A oom arrangement A 36.6 (1) A 39.6 (130) 42.7 (1) 45.7 (150) Fixed Jib Arrangements OOM Fixed Jib A A A A A A A A A A Crane boom length 27.4 m 61.0 m Jib length m (ft) 9.1 (30) oom length m (ft) oom arrangement 48.8 (160) A 51.8 (170) 54.9 (180) 57.9 (190) A A A A A A A 61.0 (0) A 64.0 (2) 67.1 (2) A 70.1 (230) A Symbol oom Length Remarks 7.6 m oom ase 7.6 m oom op 3.0 m Insert oom 6.1 m Insert oom 12.2 m Insert oom A 12.2 m Insert oom with lug mark shows the boom insert with lug attached and the guy line installing position when the fixed jib is used. mark shows the standard boom arrangement which make the boom arrangement of less than the each boom length possible. mark shows the installing of the cable roller for the insert boom. Jib arrangement () 15.2 (50) 18.3 (60) 21.3 (70) Symbol Jib Length Remarks 4.6 m Jib ase 4.6 m Jib op 3.0 m Insert Jib 6.1 m Insert Jib A A A G.H. JOHNSON CRANE HIRE LD

6 G.H. JOHNSON CRANE HIRE LD WORKING RANGES Crane oom 2.2m 70.1m oom 67.1m oom 64.0m oom 61.0m oom 57.9m oom 54.9m oom 51.8m oom 48.8m oom 45.7m oom 42.7m oom 39.6m oom 36.9m oom 33.5m oom 30.5m oom 27.4m oom 24.4m oom 21.3m oom 18.3m oom 15.2m oom 1.1m Center of rotation Radius from center of rotation (m) Height above ground (m) G.H. JOHNSON CRANE HIRE LD

7 G.H. JOHNSON CRANE HIRE LD Fixed Jib 61.0m oom m Jib 61.0m oom m Jib 61.0m oom m Jib 61.0m oom m Jib 61.0m oom + 9.1m Jib 27.4m oom m Jib 27.4m oom m Jib 27.4m oom m Jib 27.4m oom m Jib 27.4m oom + 9.1m Jib 2.2m 1.1m Center of rotation Radius from center of rotation (m) Height above ground (m) G.H. JOHNSON CRANE HIRE LD

8 G.H. JOHNSON CRANE HIRE LD WORKING RANGES Fixed Jib m oom m Jib 61.0m oom m Jib 61.0m oom m Jib 61.0m oom m Jib 61.0m oom + 9.1m Jib 27.4m oom m Jib 27.4m oom m Jib 27.4m oom m Jib 27.4m oom m Jib 27.4m oom + 9.1m Jib 2.2m 1.1m Center of rotation Radius from center of rotation (m) Height above ground (m) G.H. JOHNSON CRANE HIRE LD

9 G.H. JOHNSON CRANE HIRE LD SUPPLEMENAL DAA Ratings according to EN Operating radius is the horizontal distance from centerline of rotation to a vertical line through the center of gravity of the load. Deduct weight of hook block (s), slings and all other load handling accessories from main boom ratings shown. Ratings shown are based on freely suspended loads and make no allowance for such factors as wind effect on lifted load, ground conditions, out-of-level, operating speeds or any other condition that could be detrimental to the safe operation of this equipment. he operator, therefore, has the responsibility to judge the existing conditions and reduce lifted loads and operating speeds accordingly. Ratings are for operation on a fi rm and level surface, up to 1 % gradient. At radii and boom lengths where no ratings are shown on chart, operation is not intended nor approved. oom inserts and guy lines must be arranged as shown in the "operator's manual". oom hoist reeving is part line. Gantry must be in raised position for all conditions. oom backstops are required for all boom lengths. he boom should be erected over the front of the crawlers, not laterally. When erecting and lowering the boom of 70.1m and the combination of the boom of 61.0m and the jib of any length, place blocking steel plates between the ends of the crawlers and the ground. Ratings inside of boxes are limited by strength of materials. he minimum rated load is 1.5 (on). Crawler frames must be fully extended for all crane operations. (Crane boom lifting) he total load that can be lifted is the value for weight of main hook block, slings, and all other load handling accessories deducted from crane boom ratings shown. (Fixed jib lifting) he total load that can be lifted is the value for weight of jib hook block, slings, and all other load handling accessories deducted from fixed jib ratings shown. he availability of fi xed jib mounting - On crane boom : Range 27.4 m to 61.0 m. <Reference Information> Main hoist loads No. of Parts of Line Maximum Loads (kn) Maximum Loads (t) No. of Parts of Line * * Maximum Loads (kn) ,079 Maximum Loads (t) *Use auxiliary sheave Auxiliary hoist loads No. of Parts of Line 1 2 Maximum Loads (kn) Maximum Loads (t) Weight of hook block Hook lock 1 t 70 t 35 t all Hook Weight (t) Operation of this equipment in excess of rated loads or disregard of instruction voids the warranty. G.H. JOHNSON CRANE HIRE LD

10 G.H. JOHNSON CRANE HIRE LD LIFING CAPACIIES oom Length Working (m) radius (m) oom Length (m) Working radius (m) m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/4.6.0 Reeves Reeves oom Length Working (m) radius (m) Crane oom Lifting Capacities oom Length (m) Working radius (m) m/ m/ m/ m/ m/22.0.9m/ m/ m/ m/ m/ m/ m/ m/ Reeves Reeves Note: Ratings according to EN Ratings shown in are determined by the strength of the boom or other structural components. Lifting capacities may vary depending on hook used or with/without auxiliary sheave. Please refer rated chart in operator s cabin. Counterweight: 34.6 t Carbody Weight: 6.5 t Unit: metric ton G.H. JOHNSON CRANE HIRE LD

11 G.H. JOHNSON CRANE HIRE LD oom length (m) oom length (m) Jib length (m) Jib length (m) Reeves Reeves oom length (m) oom length (m) Jib length (m) Jib length (m) Fixed Jib Lifting Capacities (Without Main Hook lock) (Jib Offset Angle : ) Reeves Reeves Note: Ratings according to EN Ratings shown in are determined by the strength of the boom or other structural components. Lifting capacities may vary depending on hook used or with/without auxiliary sheave. Please refer rated chart in operator s cabin. Counterweight: 34.6 t Carbody Weight: 6.5 t Unit: metric ton G.H. JOHNSON CRANE HIRE LD

12 G.H. JOHNSON CRANE HIRE LD LIFING CAPACIIES oom length (m) oom length (m) Jib length (m) Jib length (m) Fixed Jib Lifting Capacities (Without Main Hook lock) (Jib Offset Angle : ) Reeves Reeves oom length (m) oom length (m) Jib length (m) Jib length (m) Reeves Reeves Note: Ratings according to EN Ratings shown in are determined by the strength of the boom or other structural components. Lifting capacities may vary depending on hook used or with/without auxiliary sheave. Please refer rated chart in operator s cabin. Counterweight: 34.6 t Carbody Weight: 6.5 t Unit: metric ton G.H. JOHNSON CRANE HIRE LD

13 G.H. JOHNSON CRANE HIRE LD oom length (m) oom length (m) Jib length (m) Jib length (m) Reeves Reeves oom length (m) oom length (m) Fixed Jib Lifting Capacities (Without Main Hook lock) (Jib Offset Angle : 30 ) Jib length (m) Jib length (m) Reeves Reeves Note: Ratings according to EN Ratings shown in are determined by the strength of the boom or other structural components. Lifting capacities may vary depending on hook used or with/without auxiliary sheave. Please refer rated chart in operator s cabin. Counterweight: 34.6 t Carbody Weight: 6.5 t Unit: metric ton 14 G.H. JOHNSON CRANE HIRE LD

14 G.H. JOHNSON CRANE HIRE LD LIFING CAPACIIES oom length (m) oom length (m) Jib length (m) Jib length (m) 15 Fixed Jib Lifting Capacities (Without Main Hook lock) (Jib Offset Angle : 30 ) Reeves Reeves oom length (m) oom length (m) Jib length (m) Jib length (m) Reeves Reeves Note: Ratings according to EN Ratings shown in are determined by the strength of the boom or other structural components. Lifting capacities may vary depending on hook used or with/without auxiliary sheave. Please refer rated chart in operator s cabin. Counterweight: 34.6 t Carbody Weight: 6.5 t Unit: metric ton G.H. JOHNSON CRANE HIRE LD

15 G.H. JOHNSON CRANE HIRE LD PARS AND AACHMENS ase Machine oom base, Gantry, Crawler, Wire rope (Front/rear/boom hoist) Weight: 57,4 kg Width: 3,500 mm 1, ,500 3,550 Crawler Weight: 11,930 kg 3,500 ranslifter Weight: 3 kg / 1 piece Counterweight No.1 Weight: 11,600 kg 15,780 6, ,480 1,480 4,430 Carbody Weight (With float) Weight: 3,3 kg / 1 piece 2, , , ,130 2, Counterweight No.3, No.5 (R) Weight: 5,750 kg 1,450 1,450 1,170 Carbody Weight (Without float) Weight: 3,250 kg / 1 piece ackstop Weight: 4 kg Jib ase Weight: 0 kg 6.0 m Jib Insert Weight: 180 kg Strut Weight: 250 kg ,8 3,6 6,160 6,790 Jib ip Weight: 280 kg 3.0 m Jib Insert Weight: 0 kg 3,1 3 1, Self Removal Unit Weight: 870 kg 1,590 Auxiliary Sheave Weight: 300 kg 5,000 2,0 Counterweight No.2, No.4 (L) Weight: 5,750 kg ,900 G.H. JOHNSON CRANE HIRE LD

16 G.H. JOHNSON CRANE HIRE LD oom ip Weight: 1,525 kg 1,690 oom ase Weight: 2,235 kg 3.0 m oom Insert Weight: 380 kg 6.1 m oom Insert Weight: 655 kg 12.2 m oom Insert Weight: 1,195 kg 12.2 m oom Insert (with Lug) Weight: 1,2 kg 1,8 1,680 8,3 7,790 1,730 3,160 1,680 1,690 6,2 1,680 12,3 1,680 1,690 12,3 1,680 1,690 1,690 2,060 1,650 Gantry Weight: 1,3 kg 1, Upper Spreader Weight: 300 kg Lower Spreader Weight: 0 kg all Hook Weight: 450 kg 1, t Hook Weight: 900 kg 1,8 5,360 1, t Hook Weight: 700 kg ,930 1,580 1 t Hook Weight: 1,700 kg ,250 1,1 1, G.H. JOHNSON CRANE HIRE LD

17 G.H. JOHNSON CRANE HIRE LD Note: his catalog may contain photographs of machines with specifications, attachments and optional equipment not certified for operation in your country. Please consult KOELCO for those items you may require. Due to our policy of continual product improvements all designs and specifications are subject to change without advance notice. Copyright by KOELCO CRANES CO., LD. No part of this catalog may be reproduced in any manner without notice. 17-1, Higashigotanda 2-chome, Shinagawa-ku,okyo JAPAN el: Fax: URL: KOELCO is the corporate mark used by Kobe Steel on a variety of products and in the names of a number of Kobe Steel Group companies. Inquiries o : ulletin No. CKE10G-SPEC-EU F Printed in Japan G.H. JOHNSON CRANE HIRE LD