HYDRAULIC CRAWLER CRANE

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1 HYDRAULIC CRAWLER CRANE Max. Lifting Capacity: 250 t x 4.6 m Max. Crane Boom Length: 76.2 m Max. Long Boom Length: 91.4 m Max. Fixed Jib Combination: m Max. ower Jib Combination: m

2 CONFIGURAION Crane Boom Max. Lifting Capacity: 250 metric ton x 4.6 m Max. Boom Length: 76.2 m Long Boom Max. Lifting Capacity: 37.5 metric ton x 14.4 m Max. Boom Length: 91.4 m 1

3 Fixed Jib Max. Lifting Capacity: 22.7 metric ton x 15.0 m Max. Combination: 76.2 m m CONENS Configuration 1 Specifications 3 General Dimensions 5 Boom and Jib Arrangements Crane Boom Arrangements 7 Long Boom Arrangements 8 Fixed Jib Arrangements 8 ower Jib Max. Lifting Capacity: metric ton x m Max. Combination: 64.1 m m ower Arrangements 9 ower Jib Arrangements 10 Working Ranges and Lifting Capacities Crane Boom Working Ranges 12 Crane Boom Lifting Capacity 13 Auxiliary Sheave Lifting Capacity for Crane Boom 14 Long Boom Working Ranges 15 Long Boom Lifting Capacity 16 Auxiliary Sheave Lifting Capacity for Long Boom 16 Fixed Jib Working Ranges 17 Fixed Jib Lifting Capacities 18 ower Jib Working Ranges 21 ower Jib Lifting Capacities 23 Parts and Attachments 29 2

4 SPECIFICAIONS Power Plant Model:Hino diesel engine P11C-UN ype:water-cooled, direct fuel injection, with turbocharger Compiles with NRMM (Europe) Stage IIIA and US EPA ier III. Displacement: 10.5 liters Rated Power:247 kw at 2,000 min -1 {rpm} (ISO) Max. torque: 1,300 N m/1,500 min -1 Cooling system: Liquid, recirculating bypass Starter: 24 V/6.0 kw Radiator: Corrugated type core, thermostatically controlled Air cleaner: Dry type with replaceable paper element hrottle: Electric throttle control, twist grip type Fuel filter: Replaceable paper element Batteries: wo 12V, 136Ah/5HR capacity batteries, series connected. Fuel tank capacity: 0 liters Hydraulic System Four variable displacement piston pumps are driven by heavyduty pump drive. wo of variable displacement pumps are used in the main hook hoist circuit, auxiliary hook hoist circuit, and each propel circuit. One of the other two pumps is used in the boom hoist circuit and third hoist circuit. he other is used in the swing circuit. Control: Full-flow hydraulic control system for infinitely variable pressure to front and rear drums, boom hoist brakes and clutches. Controls respond instantly to the touch, delivering smooth function operation. Cooling: Oil-to-air heat exchanger (plate-fin type) Filtration: Full-flow and bypass type with replaceable element Electrical system: All wiring corded for easy servicing, individual fused branch circuits. Max. relief valve pressure: Load hoist, boom hoist and propel system: 31.9 MPa {325 kgf/cm 2 } Swing system: 27.5 MPa {280 kgf/cm 2 } Control system: 5.4 MPa {55 kgf/cm 2 } Reservoir capacity: 600 liters Boom Hoisting System Powered by a hydraulic motor through a planetary reducer. Brake: A spring-set, hydraulically released multiple-disc brake is mounted on the boom hoist motor and operated through a counter-balance valve. Drum lock: External ratchet for locking drum. Drum: Double drum, grooved for 22 mm dia. wire rope. Line speed: Double line on first drum layer Hoisting/Lowering: 27 to 2 m/min x 2 Diameter of wire ropes Boom guy line: 38 mm Boom hoist reeving: 16 parts of 22 mm dia.high strength wire rope Boom backstops: Required for all boom lengths Load Hoist System Front and rear drums for load hoist powered by a hydraulic variable plunger motors, driven through planetary reducers. Negative Brake: A spring-set, hydraulically released multipledisc brake is mounted on the hoist motor and operated through a counter-balance valve. (Positive free fall brake is optional item.) Drum lock: External ratchet for locking drum. Drums: Front drum: 6 mm P.C.D. x 812 mm Lg. wide drum, grooved for 28 mm wire rope. Rope capacity is 390 m working length and 390 m storage length. Rear drum: 6 mm P.C.D. x 546 mm Lg. wide drum, grooved for 28 mm wire rope. Rope capacity is 2 m working length and 250 m storage length. Note: Rope lengths listed above denote drum capacity and may differ from actual rope lengths supplied when machinery is shipped. Line speed: Single line on the first drum layer Hoisting/Lowering: 110 to 3 m/min Line Pull: Rated line pull (Single-line): 132 kn {13.5 tf} Swing System Swing unit is powered by hydraulic motor driving spur gears through planetary reducers (2 sets), the swing system provides 360 rotation. Swing parking brakes: A spring-set, hydraulically released multiple-disc brake is mounted on swing motor. Swing circle: Single-row ball bearing with an integral internally cut swing gear. Swing lock: Manually, four position lock for transportation Swing speed: 2.2 min -1 {rpm} Upper Structure orsion-free precision machined upper frame. All components are located clearly and service friendly. Engine with low noise level. Counterweight: 97.1 ton 3

5 Cab & Control otally enclosed, full vision cab with safety glass, fully adjustable, high backed seat with a head-rest and armrests, and intermittent wiper and window washer (skylight and front window). Cab fittings: Air conditioner, convenient compartment (for tool), cup holder, ashtray, cigarette lighter, sun visor, roof blind, tinted glass, floor mat, foot-rest, shoe tray Controls: Four adjustable levers for front drum, rear drum, boom drum and swing controls Lower Structure Steel-welded carbody with axles. Crawler assemblies are designed with quick disconnect feature for individual removal as a unit from axles. Crawler belt tension is maintained by hydraulic jack force on the track-adjusting bearing block. Carbody weight: ton Crawler drive: Independent hydraulic propel drive is built into each crawler side frame. Each drive consists of a hydraulic motor propelling a driving tumbler through a planetary gear box. Hydraulic motor and gear box are built into the crawler side frame within the shoe width. Crawler brakes: Spring-set, hydraulically released parking brakes are built into each propel drive. Steering mechanism: A hydraulic propel system provides both skid steering (driving one track only) and counter-rotating steering (driving each track in opposite directions). rack rollers: Sealed track rollers for maintenance-free operation. Shoes (flat): 68 shoes, 1,070 mm wide each crawler (Optional 1,2 mm shoe is available) Max. travel speed: 1.1/0.7 km/h Max. gradeability: 30% Weight Including upper and lower machine, 97.1 ton counterweight and ton carbody weight, m basic boom (or 36.6 m basic tower m basic tower jib), hook, and other accessories. Specification Weight Ground pressure Crane boom Approx. 211 ton, 122 kpa {1.25 kgf/cm 2 } ower jib Approx. 2 ton, 128 kpa {1.30 kgf/cm 2 } Attachment Boom and Jib: Welded lattice construction using tubular, high-tensile steel chords with pin connections between sections. Boom and Jib Length Min. Length (Min. Combination) Max. Length (Max. Combination) Crane Boom m 76.2 m Long Boom 73.2 m 91.4 m Fixed Jib 42.7 m m 76.2 m m ower Jib 36.6 m m 64.1 m m Main Specifications (Model: F) Crane Boom Max. Lifting Capacity Max. Length Long Boom Max. Lifting Capacity Max. Length Fixed Jib Max. Lifting Capacity Max. Combination ower Jib Max. Lifting Capacity Max. Combination ower Angle Main & Aux. Winch Max. Line Speed Rated Line Pull (Single Line) Wire Rope Diameter Wire Rope Length Brake ype Free-Fall Brake ype 250 t/4.6 m 76.2 m 37.5 t/14.4 m 91.4 m 22.7 t/15.0 m 76.2 m m t/ m 64.1 m m 60 ~ m/min (1st layer) 132 kn {13.5 tf} 28 mm 390 m (Main) 2 m (Aux.) Spring-set hydraulically released (Negative) Wet-type multiple disc brake (Optional) Working Speed Swing Speed 2.2 min -1 {rpm} ravel Speed 1.1/0.7 km/h Power Plant Model Hino P11C-UN Engine Output 247 kw/2,000 min -1 {rpm} Fuel ank Capacity 0 liters Hydraulic System Main Pumps 4 variable displacement Max. Pressure 31.9 MPa {325 kgf/cm 2 } Hydraulic ank Capacity 600 liters Weight Operating Weight* Approx. 211 t Ground Pressure* 122 kpa {1.25 kgf/cm 2 } Counterweight 97.1 t (Upper), t (Lower) ransport Weight** 44.5 t Units are SI units. {} indicates conventional units. *Including upper and lower machine, 97.1 ton counterweight and ton carbody weight, basic boom, hook, and other accessories. **Base machine with boom base, carbody, gantry, trans-lifter, lower spreader, upper spreader, main and aux. winches including wire rope, and boom hoist winch including wire rope. 4

6 GENERAL DIMENSIONS Crane Boom (Unit: mm ) R5,850 1,0-76.2m 3,0 8, ,800 1,600 1,070 4,845 2,525 3,770 7,895 8,970 6,0 7,470 7,6 (with optional 1,2 mm shoe) 435 Limit of Hook Lifting 5

7 ow er Jib (Unit: mm ) 6

8 BOOM AND JIB ARRANGEMENS Crane Boom Arrangements Boom length m (ft) Boom arrangement Boom length m (ft) Boom arrangement (50) B 48.8 (160) B (60) 21.3 (70) B 10 B B 51.8 (170) B B B 24.4 (80) B (180) B B B B (90) B 57.9 (190) B B B 30.5 (100) B 10 B (0) B (110) B B (210) B B B B 36.6 (1) B (2) B B B B (130) B 70.1 (230) B B B 42.7 (1) B B (2) B 10 B (250) B (150) B B mark shows the guy line installing position when the fixed jib is used. Indicates the most flexible combination of insert booms, which can be modified to form all shorter boom arrangements. Symbol B 10 Boom Length 7.6 m 7.6 m 3.0 m 6.1 m 12.2 m Remarks Boom Base Boom op Insert Boom Insert Boom Insert Boom 7

9 Long Boom Arrangements Boom length m (ft) 73.2 (2) Boom arrangement B B 10A 76.2 (250) B B 10A (260) B B 10A B B 10A 82.3 (270) B B 10A 10 B B 10A (280) B 10 B 10A 10 B 10 B 10A (290) B 10 B 10A B 10 B 10A (300) B 10 B 10A B 10 B 10A 30 Symbol B 10 B 10A Long Boom Length 7.6 m 9.1 m 3.0 m 12.2 m 4.6 m 3.0 m 3.0 m 6.1 m 9.1 m Remarks Boom Base ower Jib op Insert Boom Insert Boom apered Boom Relay Jib ower Insert Jib ower Insert Jib ower Insert Jib Indicates the most flexible combination of insert long booms, which can be modified to form all shorter long boom arrangements. Fixed Jib Arrangements 8

10 ow er Arrangements ower length m (ft) ower arrangement ower length m (ft) ower arrangement Rail for upper spreader of luffing jib 36.6 (1) B 30A W 51.9 (170) B 30A 10 W B 30A W B 30A 10 W 39.7 (130) B 30A 10 W 54.9 (180) B 30A W 42.7 (1) B 30A W (190) B 30A 10 W B 30A 10 W 45.8 (150) B 30A 10 W B 30A W B 30A 10 W 61.0 (0) B 30A W B 30A W B 30A W 48.8 (160) B 30A B 30A W W 64.1 (210) B 30A 10 B 30A 10 W W Symbol B W 10 30A ower Length 7.6 m 1.6 m 3.0 m 6.1 m 9.1 m 12.2 m Remarks Boom Base ower Cap Insert Boom Insert Boom Special Insert Boom for ower Insert Boom Indicates the most flexible combination of insert towers, which can be modified to form all shorter tower arrangements. 9

11 ow er Jib Arrangements Jib length m (ft) Jib arrangement Jib length m (ft) Jib arrangement 27.4 (90) JB 10A J JB 10A J 42.7 (1) JB 10A 10 J JB 10A J 30.5 (100) JB 10A 30 J JB 10A J 45.7 (150) JB 10A J JB 10A J 33.5 (110) JB 10A J 48.8 (160) JB 10A J JB 10A J 51.8 (170) JB 10A J 36.6 (1) 39.6 (130) JB 10A 30 J JB 10A J JB 10A J Indicates the most flexible combination of insert tower jibs, which can be modified to form all shorter tower jib arrangements. Symbol JB J 10A ower Jib Length 9.1 m 9.1 m 3.0 m 3.0 m 6.1 m 9.1 m Remarks ower Jib Base ower Jib op Relay Jib ower Insert Jib ower Insert Jib ower Insert Jib mark: indicates position where cable rollers attached. ower and Jib Combinations and Allowable ower Angle Jib length ower length Hook 36.6m 39.7m 42.7m 45.8m 48.8m 51.9m 54.9m m 61.0m 64.1m 35 ton hook Ball hook 27.4m m 33.5m 36.6m 39.6m 42.7m 45.7m 48.8m 51.8m Pillow plate Need 10

12 A range of hook blocks can be specified, each with a safety latch. Hooks Hooks Hook Blocks Weight (kg) Weight (kg) No. of sheaves No. of sheaves No. of lines and max. rated loads (tons) ton 4, ton 2, ton 1, ton ton ball hook No. of lines and max. rated loads (tons) ton 4, ton 2, ton 1, ton ball 13.5-ton hook Style and Combination of Boom and Jib Crane Boom/ower Fixed Jib/ower Jib Style 7.6 m boom base 7.6 m boom top 1.6 m tower cap 3.0 m insert boom 6.1 m insert boom 12.2 m insert boom 9.1 m special insert boom for tower 4.6 m tapered boom 4.6 m jib base 4.6 m jib top 3.0 m insert jib 6.1 m insert jib 9.1 m tower jib base 9.1 m tower jib top 3.0 m relay jib 3.0 m tower insert jib 6.1 m tower insert jib 9.1 m tower insert jib Note: 1. Figure in ( ) means the numbers of the maximum usable boom (or jib) respectively. 2. N.A.: Not applicable Crane Boom Long Boom Fixed Jib ower Jib Common use(1) Common use(1) Common use(1) Common use(1) Common use(1) N.A. Common use(1) N.A. N.A. N.A. N.A. Luffing ower only(1) Common use(2) Common use(1) Common use(2) Common use(1) Common use(1) N.A. Common use(1) Common use(3) Common use(4) Common use(4) Common use(4) Common use(2) N.A. N.A. N.A. Luffing ower only(1) N.A. Long Boom only(1) N.A. N.A. N.A. N.A. Fixed Jib only(1) N.A. N.A. N.A. Fixed Jib only(1) N.A. N.A. N.A. Fixed Jib only(1) N.A. N.A. N.A. Fixed Jib only(3) N.A. N.A. N.A. N.A. Luffing ower only(1) N.A. Common use(1) N.A. Common use(1) N.A. Common use(1) N.A. Common use(1) N.A. Common use(2) N.A. Common use(2) N.A. Common use N.A. Common use(1) N.A. Common use(1) N.A. Common use(2) Symbols for Attachments: 11

13 WORKING RANGES AND LIFING CAPACIIES Crane Boom Working Ranges NOES: 1. Ratings according to Japanese Construction Codes for Mobile Cranes and Japanese Safety Ordinance on Cranes, etc. 2. Ratings in metric tons for 360 working area. 3. Operating radius is the horizontal distance from center of rotation to a vertical line through the center of gravity of the load. 4. Weight of hook block(s), slings and other load handling accessories is included in rated load. heir total weight must be subtracted from rated load to obtain weight that can be lifted. 5. Ratings shown are based on freely suspended loads and make no allowance for such factors as wind effect on lifted load, ground conditions out-of-level, operating speeds or any other condition that could be detrimental to the safe operation of this equipment. Operator, therefore, has the responsibility to judge the existing conditions and reduce lifted loads and operating speeds accordingly. 6. Ratings are for operation on a firm and level surface. 7. At radii and boom lengths where no ratings are shown on chart, operation is not intended nor approved. 8. Boom inserts and guy lines must be arranged as shown in the Operator's Manual. 9. Boom hoist reeving is 16 part line. 10. Gantry must be in raised position for all conditions. 11. Boom backstops are required for all boom lengths. 12. Ratings shown in are determined by the strength of the boom or other structural component. 13. Instruction in the Operator's Manual must be strictly observed when operating the machine. 14. Crane boom ratings: Deduct weight of main hook block, slings, and all other load handling accessories from crane boom ratings shown. 15. Auxiliary sheave ratings for crane boom: Deduct weight of ball hook, slings, and all other load handling accessories from auxiliary sheave ratings for crane boom shown. 16. Crane boom lengths for auxiliary sheave mounting are m to 76.2 m. 17. Crane boom ratings with auxiliary sheave: Deduct 0.9 ton from crane boom ratings shown. Minimum rated loads must exceed 2.4 ton. 12

14 Crane Boom Lifting Capacity Unit: metric ton Counterweight: 97.1 t, Carbody weight: t Working radius (m) Boom length (m) m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Boom length (m) Working radius (m) Working radius (m) Boom length (m) m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/4.3 3 Note: Ratings according to Japanese Construction Codes for Mobile Cranes and Japanese Safety Ordinance on Cranes, etc. Ratings shown in are determined by the strength of the boom or other structural components. Refer to notes P12. Boom length (m) Working radius (m)

15 Auxiliary Sheave Lifting Capacity for Crane Boom (With 70 t Main Hook) Unit: metric ton Counterweight: 97.1 t, Carbody weight: t Note: Ratings according to Japanese Construction Codes for Mobile Cranes and Japanese Safety Ordinance on Cranes, etc. Ratings shown in are determined by the strength of the boom or other structural components. Refer to notes P12. 14

16 Long Boom Working Ranges NOES: 1. Ratings according to Japanese Construction Codes for Mobile Cranes and Japanese Safety Ordinance on Cranes, etc. 2. Ratings in metric tons for 360 working area. 3. Operating radius is the horizontal distance from center of rotation to a vertical line through the center of gravity of the load. 4. Weight of hook block(s), slings and other load handling accessories is included in rated load. heir total weight must be subtracted from rated load to obtain weight that can be lifted. 5. Ratings shown are based on freely suspended loads and make no allowance for such factors as wind effect on lifted load, ground conditions out-of-level, operating speeds or any other condition that could be detrimental to the safe operation of this equipment. Operator, therefore, has the responsibility to judge the existing conditions and reduce lifted loads and operating speeds accordingly. 6. Ratings are for operation on a firm and level surface. 7. At radii and boom lengths where no ratings are shown on chart, operation is not intended nor approved Boom inserts and guy lines must be arranged as shown in the Operator's Manual. 9. Gantry must be in raised position for all conditions. 10. Boom backstops are required for all boom lengths. 11. Ratings shown in are determined by the strength of the boom or other structural component. 12. Instruction in the Operator's Manual must be strictly observed when operating the machine. 13. Long boom ratings: Deduct weight of hook block, slings, and all other load handling accessories from long boom ratings shown. 14. Auxiliary sheave ratings for long boom: Deduct weight of ball hook, slings, and all other load handling accessories from auxiliary sheave ratings for long boom shown. 15. Long boom lengths for auxiliary sheave mounting are 73.2 m to 88.4 m. 16. Long boom ratings with auxiliary sheave: Deduct 0.9 ton from long boom ratings shown. Minimum rated loads must exceed 2.4 ton.

17 Long Boom Lifting Capacity Unit: metric ton Counterweight: 97.1 t, Carbody weight: t Note: Ratings according to Japanese Construction Codes for Mobile Cranes and Japanese Safety Ordinance on Cranes, etc. Ratings shown in are determined by the strength of the boom or other structural components. Refer to notes P15. Auxiliary Sheave Lifting Capacity for Long Boom (Without Main Hook) Unit: metric ton Counterweight: 97.1 t, Carbody weight: t Note: Ratings according to Japanese Construction Codes for Mobile Cranes and Japanese Safety Ordinance on Cranes, etc. Ratings shown in are determined by the strength of the boom or other structural components. Refer to notes P15. 16

18 Fixed Jib Working Ranges Jib Offset Angle: 10, m BOOM +30.5m JIB 76.2m BOOM +24.4m JIB 76.2m BOOM +18.3m JIB 76.2m BOOM +12.2m JIB m BOOM +30.5m JIB 42.7m BOOM +24.4m JIB m BOOM +18.3m JIB m BOOM +12.2m JIB Height above ground (m) Center of rotation 1.4m 2.53m Radius from center of rotation (m) 17 NOES: 1. Ratings according to Japanese Construction Codes for Mobile Cranes and Japanese Safety Ordinance on Cranes, etc. 2. Ratings in metric tons for 360 working area. 3. Operating radius is the horizontal distance from center of rotation to a vertical line through the center of gravity of the load. 4. Weight of hook block(s), slings and other load handling accessories is included in rated load. heir total weight must be subtracted from rated load to obtain weight that can be lifted. 5. Ratings shown are based on freely suspended loads and make no allowance for such factors as wind effect on lifted load, ground conditions out-of-level, operating speeds or any other condition that could be detrimental to the safe operation of this equipment. Operator, therefore, has the responsibility to judge the existing conditions and reduce lifted loads and operating speeds accordingly. 6. Ratings are for operation on a firm and level surface. 7. At radii and boom lengths where no ratings are shown on chart, operation is not intended nor approved. 8. Boom/ jib inserts and guy lines must be arranged as shown in the Operator's Manual. 9. Gantry must be in raised position for all conditions. 10. Boom backstops are required for all boom lengths. 11. Ratings shown in are determined by the strength of the boom or other structural component. 12. When erecting or lowering the boom length of 76.2 m, the pillow plate for erection must be placed at the end of crawlers. 13. Instruction in the Operator's Manual must be strictly observed when operating the machine. 14. Fixed jib ratings: Deduct weight of jib hook block, slings, and all other load handling accessories from fixed jib ratings shown. 15. Crane boom lengths for fixed jib mounting are 42.7 m to 76.2 m. 16. One part of line on hook is not allowed to use for 12.2 m jib length with offset angle 10 degrees.

19 Fixed Jib Lifting Capacities (Without Main Hook) Jib Offset Angle: 10 Counterweight: 97.1 t, Carbody weight: t Boom length (m) Working radius (m) m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/2.5 1 Unit: metric ton Boom length (m) Working radius (m) Boom length (m) Boom length (m) m/ m/8.5.5 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Working radius (m) Working radius (m) Note: Ratings according to Japanese Construction Codes for Mobile Cranes and Japanese Safety Ordinance on Cranes, etc. Ratings shown in are determined by the strength of the boom or other structural components. Refer to notes P17. 1 One part of line on hook is not allowed to use for 12.2 m jib length with offset angle 10 degrees. 2 Crane boom lengths for 12.2 m fixed jib with offset angle 10 degrees mounting are 42.7 m to 57.9 m. 18

20 Jib Offset Angle: 30 Unit: metric ton Counterweight: 97.1 t, Carbody weight: t 16.5 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/2.4.8 m/ m/ m/ m/ 26.5 m/ 28.6 m/ m/ m/ m/ m/ m/3.2 Note: Ratings according to Japanese Construction Codes for Mobile Cranes and Japanese Safety Ordinance on Cranes, etc. Ratings shown in are determined by the strength of the boom or other structural components. Refer to notes P m/ m/ m/ m/ m/ m/2.4 19

21

22 ow er Jib Working Ranges ower Length: 48.8 m 21 NOES: 1. Ratings according to Japanese Construction Codes for Mobile Cranes and Japanese Safety Ordinance on Cranes, etc. 2. Ratings in metric tons for 360 working area. 3. Operating radius is the horizontal distance from center of rotation to a vertical line through the center of gravity of the load. 4. Weight of hook block(s), slings and other load handling accessories is included in rated load. heir total weight must be subtracted from rated load to obtain weight that can be lifted. 5. Ratings shown are based on freely suspended loads and make no allowance for such factors as wind effect on lifted load, ground conditions out-of-level, operating speeds or any other condition that could be detrimental to the safe operation of this equipment. Operator, therefore, has the responsibility to judge the existing conditions and reduce lifted loads and operating speeds accordingly. 6. Ratings are for operation on a firm and level surface. 7. At radii and boom lengths where no ratings are shown on chart, operation is not intended nor approved. 8. ower/tower jib inserts and guy lines must be arranged as shown in the Operator's Manual. 9. ower jib hoist reeving is 8 part line. 10. Gantry must be in raised position for all conditions.

23 ower Length: 64.1 m 11. ower and tower jib backstops are required for all tower and tower jib combinations. 12. Ratings shown in are determined by the strength of the tower or other structural component. 13. When erecting and lowering the tower length of 64.1 m, the pillow plate for erection must be placed at the end of crawlers. 14. Instruction in the Operator's Manual must be strictly observed when operating the machine. 15. ower jib ratings: Deduct weight of hook block, slings, and all other load handling accessories from tower jib ratings shown. 22

24 ow er Jib Lifting Capacities 36.6 m ower Length ower length (m) 36.6 ower angle m/ 11.7 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/7.6 ower length (m) ower angle 2 2 Unit: metric ton Counterweight: 97.1 t, Carbody weight: t 39.7 m ower Length ower length (m) m/ 11.7 m/ 12.5 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/6.6 ower length (m) ower angle ower angle 56.0 Note: Ratings according to Japanese Construction Codes for Mobile Cranes and Japanese Safety Ordinance on Cranes, etc. Ratings shown in are determined by the strength of the tower or other structural components. Refer to notes P21 and P m ower Length ower length (m) 42.7 ower length (m) ower angle ower angle 10.9 m/ 11.7 m/ 12.5 m/ 13.3 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/9.0.2 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/

25 45.8 m ower Length 48.8 m ower Length ower length (m) ower angle ower length (m) ower angle ower length (m) ower angle 10.9m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ 37.8 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/7.1.3m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/5.3 ower length (m) ower angle ower angle 64.0 ower length (m) Unit: metric ton ower length (m) ower angle Counterweight: 97.1 t, Carbody weight: t Note: Ratings according to Japanese Construction Codes for Mobile Cranes and Japanese Safety Ordinance on Cranes, etc. Ratings shown in are determined by the strength of the tower or other structural components. Refer to notes P21 and P22. 24

26 51.9 m ower Length 54.9 m ower Length ower length (m) ower angle ower length (m) ower angle ower length (m) ower angle 10.9 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/7.3 Unit: metric ton 51.0 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/5.6.6 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/8.6 Counterweight: 97.1 t, Carbody weight: t m/ m/ m/ m/5.3 ower length (m) ower angle m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/4.9 ower length (m) ower angle Note: Ratings according to Japanese Construction Codes for Mobile Cranes and Japanese Safety Ordinance on Cranes, etc. Ratings shown in are determined by the strength of the tower or other structural components. Refer to notes P21 and P22. ower angle ower length (m) 25

27 Unit: metric ton Counterweight: 97.1 t, Carbody weight: t 54.9 m ower Length m ower Length ower length (m) 54.9 ower length (m) ower angle ower angle 14.1 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ ower length (m) ower length (m) ower angle ower angle 10.9m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ 35.8m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ ower length (m) ower angle m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/4.3 Note: Ratings according to Japanese Construction Codes for Mobile Cranes and Japanese Safety Ordinance on Cranes, etc. Ratings shown in are determined by the strength of the tower or other structural components. Refer to notes P21 and P m/ m/3.5 ower length (m) ower angle

28 61.0 m ower Length ower length (m) Unit: metric ton Counterweight: 97.1 t, Carbody weight: t 61.0 ower length (m) ower angle ower angle 10.9m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ ower length (m) 61.0 ower length (m) ower angle ower angle 14.9 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Note: Ratings according to Japanese Construction Codes for Mobile Cranes and Japanese Safety Ordinance on Cranes, etc. Ratings shown in are determined by the strength of the tower or other structural components. Refer to notes P21 and P22. 27

29 64.1 m ower Length ower length (m) m/ m/ m/ m/ m/ m/ m/ 41.3m/ m/ m/ Unit: metric ton Counterweight: 97.1 t, Carbody weight: t 64.1 ower length (m) m ower angle ower angle 12.5m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ ower length (m) 64.1 ower length (m) ower angle ower angle 14.9 m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Note: Ratings according to Japanese Construction Codes for Mobile Cranes and Japanese Safety Ordinance on Cranes, etc. Ratings shown in are determined by the strength of the tower or other structural components. Refer to notes P21 and P22. 28

30 PARS AND AACHMENS Base Machine With boom base, carbody, gantry, trans-lifter, lower spreader, and upper spreader, main and aux. winches (non free-fall) including wire rope and boom hoist winch including wire rope Weight: 44,500 kg Width: 3,0 mm Insert Boom Dimensions: mm Weight: kg L (mm) Weight (kg)* 3.0m 3, m 6,2 1,4 12.2m 12,3 2,5 *with boom guy cables Base Machine With carbody, gantry, trans-lifter, main and aux. winches (non free-fall) and boom hoist winch Without lower spreader, wire rope for boom hoist, and wire rope for main and aux. hoist Weight: 37,300 kg Width: 3,0 mm Boom Base (with backstop) Weight: 4,180 kg Boom op Weight: 3,860 kg Crawler Weight:,000 kg Insert apered Boom Weight: 1,160 kg Gantry Weight: 2,830 kg Counterweight A Weight: 13,500 kg Counterweight E, E' Weight: 11,000 kg Counterweight B, C, D Weight: 13,0 kg Counterweight F, F' Weight: 11,000 kg Carbodyweight Weight: 10,000 kg x 2 29

31 Dimensions: mm Weight: kg Jib Base with Strut (For Crane) Weight: 510 kg Width: 1,0 mm Insert ower Jib Jib op (For Crane) Weight: 315 kg L (mm) Weight (kg) 3.0 m 3, m 6, m 9,260 7 ower Jib Base Weight: 1,710 kg 9.1 m Special Insert Boom for ower Weight: 2,0 kg ower Cap Weight: 2,310 kg ower Jib op Weight: 1,1 kg Other Attachments ransportation of Base Machine 110 kg 3,130 mm x 1,0 mm x 8 mm 190 kg 6,175 mm x 1,0 mm x 8 mm 0 kg (with guy cables) 3,170 mm x 1,670 mm x 1,690 mm 395 kg 1,145 mm x 0 mm x 1,390 mm 670 kg 2,410 mm x 250 mm x 890 mm 0 kg 1,500 mm x 290 mm x 760 mm 2,190 kg 7,165 mm x 1,150 mm x 2,430 mm 260 kg 1,0 mm x 335 mm x 765 mm 490 kg 2,330 mm x 705 mm x 1,090 mm 4,0 kg 2,310 mm x 1,6 mm x 7 mm 2,300 kg 715 mm x 700 mm x 2,250 mm 1,0 kg 380 mm x 700 mm x 1,825 mm 900 kg 365 mm x 700 mm x 1,575 mm 450 kg 1,0 mm x 380 mm dia. Note: Estimated weights may vary 2%. 1. Rest the lower boom on the wooden block. 2. his transportation plan depends on specifications of your trailer and the areas or countries where you tansport. 30

32 HYDRAULIC CRAWLER CRANE Standard Equipment Upper structure/lower structure Counterweight: 97.1 ton (total weight) Carbody weight: ton (total weight) 1,070 mm shoe crawlers Batteries (136Ah/5HR) rans-lifter (jack system) Gantry raising/lowering cylinder (with storage chain) Electric hand throttle grip Variable boom hoist speed controller Variable main/aux. hoist speed controller Swing neutral-free/brake select switch Side deck for cab Steps (crawlers) wo front working lights wo rear view mirrors ools (for routine maintenance) Boom connect pin holder Cable roller (for boom) Upper spreader storage guide Level gauge (carbody) Cab Control Air conditioner Luggage box Cup holder Ashtray Cigar lighter Intermittent wiper & window washer (skylight and front window) Sun visor Roof blind Floor mat (cloth) Foot rest Shoe tray Safety Device Load Moment Indicator (with boom lowering slow stop function) LMI release key (for hook over-hoist prevention device and boom over-hoist prevention device) LCD multi display Ultimate stop function for boom over-hoist Function lock lever Propel lever lock Mechanical drum lock pawl (main, aux. and boom hoist) Signal horn Swing parking brake Mechanical swing lock pin (four positions) Swing flashers/warning buzzer Note: Standard equipment may vary depending on your areas or countries. Due to our policy of continual product improvements all designs and specifications are subject to change without advance notice. Copyright by KOBELCO CRANES CO., LD. No part of this catalog may be reproduced in any manner without notice. 17-1, Higashigotanda 2-chome, Shinagawa-ku, okyo JAPAN el: Fax: Inquiries o: KOBELCO is the corporate mark used by Kobe Steel on a variety of products and in the names of a number of Kobe Steel Group companies. Bulletin No FSPEC-AO3 0801IF Printed in Japan

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