Operator and Parts Manual

Transcription

1 Operator and Parts Manual 1062 & 1072 Backsaver Auger SZ108128

2 Introduction & 1072 Backsaver Auger 1062 & 1072 Backsaver Auger TO THE OWNER Thank you for purchasing a Farm King 1062 or 1072 Backsaver Auger. Farm King Backsaver Augers have been designed to provide many years of profitable and dependable service. To assure maximum performance of your Backsaver Auger, it is mandatory that you thoroughly study the operator s manual and follow its recommendations. PLEASE EXAMINE YOUR UNIT CLOSELY AND READ THE ASSEMBLY INSTRUCTIONS TO SEE THAT YOUR UNIT IS PROPERLY ASSEMBLED. Proper operation and maintenance are essential for safety, to maintain performance, and to maximize the life of the Backsaver Auger. When ordering parts or inquiring about the auger, you must include the serial number which is located on the second upright of the lower truss support. It is the owner s responsibility to: Operate and maintain this Backsaver Auger in a safe manner and in accordance with all applicable local, state, and federal codes and/or laws. Make sure each and every operator has read the operator s manual and thoroughly understands safe and correct operating procedures. Make sure unauthorized people do not operate or are not in the vicinity of the Backsaver Auger while it is in operation. Maintain the Backsaver Auger in accordance with the maintenance schedule in this manual. Furthermore, as additional technology becomes available, the owner is responsible for improving the safety and reliability of the system. Fulfill all warranty obligations so as not to void the warranties. Verify the unit is warranty registered prior to making any warranty claims. The warranty section at the back of this manual outlines the warranty policy of Farm King. Abuse or modifications to the Backsaver Auger that change the performance other than original factory specifications void the warranty. Farm King reserves the right to make product improvements to the equipment at any time. It shall not be obligated to make such changes to machines already in service. *The owner, manager and/or operator is responsible for safe, accurate operation and maintenance of the Farm King 1062 & 1072 Backsaver Auger. 2

3 Table of Contents & 1072 Backsaver Auger Table of Contents Safety Instructions... 4 General Safety... 4 Operating Safety... 4 Transport Safety... 5 Electrical Safety... 5 Assembly Instructions... 6 Assembly Instructions... 6 Safe Operating Instructions and Recommendations... 9 Operation...11 Hitch Adjustment...11 Parts & Schematics Warranty Serial Number Location Manufacturer s statement: for technical reasons Buhler Trading Inc. reserves the right to modify machinery design and specifications provided herein without any preliminary notice. Information provided herein is of descriptive nature. Performance quality may depend on grain type, grain moisture, auger elevation and other factors. 3

4 Safety & 1072 Backsaver Auger Safety An Operator s Manual is furnished with each grain auger. Additional or replacement manuals are available. Do not operate the unit before reading and understanding the Operator s Manual. Understand the operating procedures below to avoid personal injury or death. General Safety An auger can collapse and fall on the operator or bystander causing serious injury or death. Always support the discharge end when the following conditions occur: While unit is in operation. When dismounting the undercarriage. The accidental tipping or upending of an auger may cause serious injury or death to the operator or bystanders. When the grain flow is shut off to the auger an overbalance situation can occur, suddenly raising the intake auger. Adequate anchorage of the intake end or support from bin is required at all times, especially in the following conditions: While unit is in operation. When moving the auger. When raising or lowering the auger. Maximum elevation is determined by interference between track car and auger structure. The operator must stop raising the auger before track car reaches the end of the track. Continued lift will cause failure of the winch, lift cable or auger supports, causing auger to collapse, which can result in serious injury or death. Contact with rotating flighting will cause serious injury or death. Do not stand on the intake cage. Keep hands, feet and clothing away from the intake and discharge flighting. Operating Safety Intentional or accidental contact with moving parts may result in a serious injury or death. Observe the following operating procedures. Keep all safety devices in place. Do not adjust, service, lubricate, clean, unclog or move the mechanism until all power is shut off. Keep hands, feet and clothing away from moving parts while in operation. Keep off the equipment at all times. Make certain that everyone is clear of the equipment at all times. Make certain that everyone is clear of the equipment before applying power. Keep children, visitors and all untrained personnel away from machine while in operation. 4

5 Safety & 1072 Backsaver Auger Safety - Continued Transport Safety Care must be used when moving or transporting the auger. Accidental tipping or upending of an auger can occur and may cause serious injury or death to the operator or bystanders. Never move the auger manually. Be sure auger is empty before attempting to move. Never push on the undercarriage of the auger. Tow the auger at slow speed and in the down position. Always test the intake end of the auger for downward weight when attaching or releasing. Never raise the hitchpoint higher than the vehicle s tow bar. Electrical Safety Contact with overhead wires may cause electrocution of the operator or bystanders. Contact with overhead obstructions may cause collapse or tipping of the auger or may cause the overhead obstruction to fall. In both cases the operator or bystander can be seriously injured or killed. Observe the following: Tow the auger at slow speed and in the down position. Raise or lower the auger slowly. Electrical malfunction can cause electrocution of the operator or bystanders. Observe the following rules. Disconnect power and electrical driven units before resetting motor overloads. Do not operate electric motor equipped units until unit is properly grounded. 5

6 Assembly & 1072 Backsaver Auger Assembly Instructions One must use extreme caution when assembling this auger. Lifting devices (i.e. loader tractor, forklift, etc.) are required as well as various wrenches and tools. Assemble the auger on a flat surface. Right, left, front and back refer to looking at the auger from the intake end. 1. Lay the top (Ref. #1) and bottom (Ref. #2) auger tubes flat with the center joint spaced two feet apart. Mount the 4-bolt cast flange bearing (Ref #72) onto the discharge end of the top tube using 4-1/2" x 1-1/2" bolts and lock nuts. 2. Fasten the flighting assemblies with two fine thread nuts and bolts (Ref. #105 & #106). For the 1062 model, fasten the flighting assemblies so that the lower assembly (Ref. #5) overlaps the upper assembly (Ref. #4). For the 1072 model, the upper and center assemblies are already connected, but the center and lower assemblies must be connected. Be sure that the lower assembly (Ref. #5) overlaps the center assembly (Ref. #6). 3. Be sure the top (Ref. #1) and lower (Ref. #2) tubes are straight in line. Slide the tubes together and connect at flange rings using 1/2" x 1-1/2" bolt and lock nut. Note: DO NOT fully tighten bolts in flange ring connection the first time. Work around the flange at least twice to gradually pull the connection together. Fully tightening the bolts on one side will pull the auger tubes out of alignment. 4. Assemble the truss riser, as shown below, using two supports (Ref. #27), two 3/8" x 1" bolts and lock nuts, one cross brace (Ref. #28) and two 3/8" x 1-1/4" bolts and lock nuts. Mount the truss riser assemblies on the mounts located on the tubes using a 3/8" x 1" bolt and lock nut. Install the truss cables (Ref. #30) using two cable clamps (Ref. #59) and one cable thimble (Ref. #54) for each cable. Be sure to run the cables through the truss as shown. On the 1062 model, install 4 upper cables (Ref. #30). On the 1072 model, install two lower cables (Ref. #29) and four upper cables (Ref. #30) as shown below. 5. Attach the drive section (Ref. #3) to the lower tube using the 1/2" x 1-1/2" bolts and lock nuts. Adjust the flighting discharge end shaft so the thrust is carried on the 4-bolt cast flange bearing (Ref. #72) by bottoming the flighting out on the splined shaft, then threading the 1-1/2" nut onto the flighting end shaft until finger tight. Then tighten the nut two more full turns. Do not let the flighting bottom out on the spline shaft at the intake end after adjustment. The thrust load must be carried at the discharge end of the auger. Tighten the set screw in 6

7 Assembly & 1072 Backsaver Auger Assembly Instructions - Continued the keyway to lock the nut. Attach the shield (Ref. #67) using two 3/8" x 3/4" bolts and lock nuts. If grain is leaking out around the bottom gearbox, the thrust load is being carried incorrectly. tighten the 1-1/2" nut until the thrust is carried at the discharge end of the auger. 6. Remove the track stop bolt (Ref. #118) from the end of the track, install the track car (Ref. #55) onto the top end of the track and then replace the track stop bolt prior to using the auger. Failure to do so could cause the auger to collapse. Install all items in step 6 before tightening any bolts. -- Attach the rear lift arms (Ref. #35) to the track car using one 1/2" x 8" bolt (Ref. #118), one nut (Ref. #104) and two washers (Ref. #163). -- Attach the front lift arms (Ref. #36 & #37) to the front undercarriage mount on the lower tube using one 5/8" x 1-1/2" bolt, bushing, washer and nut (Ref. #158, #160, #161 & #159) for each arm. -- Install the cross-brace weldment (Ref. #41) using six 5/8" x 1-1/2" bolts and nuts (Ref. #158 & #159). Leave the top hole on each side open. -- Connect the rear arms to the front arms and cross-brace weldment (Ref. #41) by lifting the auger tube, moving the rear arms so that the top holes on the cross brace and the holes in the rear arms line up. Attach the rear arms using 5/8" x 2" bolt, bushing, washer and nut (Ref. #162, #160, #161 & #159) for each arm. -- Attach the axle (Ref. #34) using six 5/8" x 1-1/2" bolts and lock nuts (Ref. #158 & #159). -- Install the front cross-brace weldment (Ref. #33) using eight 1/2" x 1-1/2" bolts and lock nuts (Ref. #86 & #104). -- Install the two rear cross-braces (Ref. #38) using five 1/2" x 1-1/2" bolts and lock nuts (Ref. #86 & #104). 7

8 Assembly & 1072 Backsaver Auger Assembly Instructions - Continued 7. Mount the wheels (Ref. #43). Align the tube so that it is centered over the undercarriage and tighten the bolts at each joint on the left and right side before going to the next joint to avoid the undercarriage pulling to one side by tightening all bolts on one side first. Undercarriage Cross Brace Assembly 8. Mount the hydraulic worm winch (Ref. #48) onto the winch mount located on the lower tube using 3/8" x 1" bolts and lock nuts. Loosen the set screw in the motor mount sleeve, rotate the motor about 90 degrees to install the hydraulic hoses and tighten the set screw. The hydraulic motor has two #10 O-Ring (7/8"-14 O-Ring) female ports. 9. Attach the lift cable (Ref. #61) to the winch by feeding the cable into the top of the drum nearest the auger tube, making sure to have the cable extend a minimum of 2" past the cable keeper. The nuts for the cable keeper should be on the outside of the drum. Maintain at least 5 wraps on the drum. NOTE: Cable winch must be aligned with cable line so that the cable doesn't stack on one side of drum. Thread the cable under the center track stop, around and through the sheave in the track car, back past the center track stop and fasten the cable to the tube by the tube splice with two cable clamps and thimble (Ref. #59 & #142). 10. Attach the stop flags (Ref. #120) to the stop flag arms (Ref. #121) using the #10 x 3/4" screw and lock nuts. The lettering must face the auger tube when the arms are parallel to the tube. These flags will swing out when the track car approaches the end of the track. NOTE: The operator MUST stop raising the auger when these swing out (see DANGER statement near Safe Operating Instructions and Recommendations). 11. Remove the four bolts from the front of the gearbox (#83) NOTE: Be careful not to break the seal on the front of the gearbox. Install the poly implement end PTO shield (#51) and re-install the gearbox bolts. Attach the Implement Input Driveline (Ref. #88) to the lower gearbox (Ref. #83) using a 1/4" key and 1/4" x 2-1/4" spiral pin. Tighten the set screw in the IID. Mount the IID support bracket to the drive section using two 3/8" bolts and lock nuts. Use the rubber strap (Ref. #12) to support the IID for transport. 12. Install the hopper telescoping power shaft (Ref. #117) onto the gearbox (Ref. #116) in the hopper head using 3/8" x 3" bolt and self-locking nut. Note: Be sure to mount the hopper power shaft with the outer half to the upper gearbox. Place the hopper on the pivot ring centered on the drive section pivot plate. Secure the hopper to the drive section using four bushings, washers and lock nuts (Ref. #62, #60 & #104). The hopper can be mounted on either side of the auger. Install the hopper telescoping power shaft onto the lower gearbox (Ref. #83) in the drive section using 5/16" x 3" Grade 2 bolt and self-locking nut. Close all access doors and keep in place during operation. 8

9 Assembly & 1072 Backsaver Auger Assembly Instructions - Continued 13. Attach the swing over arm (Ref. #63) to the mount on the lower tube using the 5/8" x 4-1/2" pin (Ref. #81) and securing with the 1/8" hairpin (Ref. #108). Mount the hopper winch (Ref. #14) to the winch mount (Ref. #16) using the 3/8" x 1" bolt & locknut. This winch can be mounted on either side of the auger. Thread the 3/16" x 35' hopper cable through the swing over arm and attach to the winch. The cable hook is attached to the hook located on the outside of the hopper for transporting. 14. Hitch the auger to the tractor and adjust the hitch so that the IID does not bottom out. (See Hitch Adjustment on page 11). Check for clearance as the auger is raising. Safe Operating Instructions and Recommendations Lubricate the hopper CV joint and the IID CV joint every 8 hours with NLGI #2 E.P. grease containing no more that 1% molybdenum disulfide. NLGI #2 E.P. grease containing no more than 3% molybdenum disulfide may be substituted on the telescoping and CV ball and socket members only. Rotate the flight so the three grease zerks on CV joint are on top. Lubricate hanger bearing every 8 hours of service with all-purpose grease. The CV IID is designed to transmit adequate horsepower using the recommended shear bolt. 10" Backsaver models use a 3/8" x 1" Grade 5 shear bolt. Using a heavier shear bolt will result in breaking the ball from the CV end yoke, the cross and bearing or both. When the recommended shear bolt shears, this is the operator s warning that the auger is being fed excessive amounts of grain. The moisture content of the grain may also contribute excessive horsepower requirements. Do not reduce the PTO speed. This aggravates pin shearing and horsepower requirements on the auger. The proper operator action is to reduce the flow of grain so that the hopper s intake is obviously less than the hopper s capacity at any given speed. Do not run auger empty as unnecessary wear occurs. Check for clearance as the auger is raising. Hopper pivot should be free during operation and transport. 9

10 Assembly & 1072 Backsaver Auger Danger Danger Danger Danger Cable winch must be aligned with cable line so that cable doesn t stack on one side of drum. Do not allow cable to become slack on winch drum, as cable may recoil and slip over the side of the drum. In either case, cable will wind on drum spindle, causing winch or cable to fail, allowing auger to drop, which may cause physical damage to auger or personal injury. Continued running of the winch after auger is lowered to transport may allow the cable to become totally loose. As a result, the cable may snarl or loop on outside of winch drum or wrap improperly (backwards), causing the cable to rub or catch on an object. Either situation could cause cable failure and collapse of the auger. Always disconnect the hydraulic hoses from the tractor after the auger is raised or lowered to the desired position. An accidental bump of hydraulic control lever in tractor may inadvertently raise or lower auger possibly damaging auger, bin, power lines or cause injury to persons. Maximum elevation is determined by interference between track car and auger structure. The operator MUST stop raising the auger when the stop signs swing out BEFORE the track car reaches the end of the track. Continued lift will cause failure of the winch, lift cable, or auger supports, causing the auger to collapse, which can result in physical damage, personal injury or death. Danger Never check for hydraulic leaks using any parts of the human body as oil injection can occur, causing serious injury. Danger Electrocution Hazard. This machine is not insulated. Keep away from overhead electric wires and devices. Electrocution can occur without direct contact. Failure to keep away will result in serious injury or death. Warning Keep all shields in place during operation. Warning When raising or lowering the auger, be sure the wheels of the auger or towing unit are free to move. Because of the scissor action of the undercarriage assembly, if the wheels cannot move, it will result in damage to the unit. 10

11 Operation & 1072 Backsaver Auger Operation Hitch Adjustment Keep as straight as possible. (Adjust with Height Adjustment). Always disconnect the IID from the tractor before moving into transport position or physical damage to the IID or auger may occur. Caution It is important to adjust your hitch. The above sketch is your guide to proper hitch adjustment. Improper adjustment can cause damage and/or excessive wear on U-joint and CV assemblies. This is so the implement input driveline does not bottom out when the auger is raised to maximum position. Notice The shielding has been removed in the illustration for parts demonstration only. Install all shielding before operating the unit. The tractor should be positioned to the auger so that the distance from the end of the tractor PTO shaft is 14" from the hitch pin. Use tractor drawbar length adjustment. This is so the implement input driveline does not bottom out when the auger is raised to maximum position. The IID should be disconnected from the tractor while positioning the auger, otherwise physical damage may result to the IID or auger. The result of improper hitch adjustment is breaking the ball inside the CV joint. Bending in excess of 50 on the CV joint will also break the ball inside the CV joint. Constant angle applications require more frequent greasing of the cross & bearings and CV ball & socket. Caution Using other than the specified shear bolt may result in damage to drive components. Avoid over-feeding or plugging The CV IID is designed to transmit adequate HP using the 3/8" x 1" Grade 5 shear bolt. Using a heavier shear bolt grade will result in breaking the ball from the CV end yoke, the cross & bearing, or both. When the recommended shear bolt shears, this is the operator s warning that the auger is being fed excessive amounts of grain. The moisture content of the grain may also contribute excessive HP requirements. Do not reduce the PTO speed. This aggravates pin shearing. The proper operator action is to reduce the flow of grain so that the hopper s intake is obviously less than the hopper s capacity at any given speed. Do not run auger empty as unnecessary wear occurs 11

12 Parts & 1072 Backsaver Auger Parts List 1062 & 1072 Backsaver Auger Ref. No. Part No. Description Qty SZ WLDT TBG 10 CSW 480 DSCHG 1 1 SZ WLDT TBG 10 GSW 480 DSCHG* SZ WLDT TBG 10 CSW LWR 1 SZ WLDT TBG 10 CSW LWR 1 SZ WLDT TBG 10 GSW LWR* 1 SZ WLDT TBG 10 GSW LWR* 1 3 SZ WLDT 10" Drive Section SZ WLDT, FLGT, 9.12, 9.12, 328.5, DSCHG SZ Flight, 10-62, LWR, SZ Flight, 10-72, LWR, SZ Flight Center Mid SZ N U-Joint 1-1/4" x 1-1/4" SZ Key SQ 1/ SZ Assembly Jack DL LB 10" SZ BLT HHCS 3/8-16UNC 3 G SZ CHNL FRMD HNGR PTO SZ91230 Strap, Rubber #509-S w/s-hook SZ Hopper Gearbox Seal SZ Winch Hand w/cable Clip SZ Washer Flat 5/ SZ Hopper Winch Plate SZ SSCR 3/8-16UNC 3/8 CP KNRL SZ " Hopper Head Swivel Plate SZ BLT HHCS 1/2-13UNC 1 G SZ " Hopper Access Door Pin SZ BLT CRG 1/2-13UNC 1-1/4 SH SZ BLT CRG 1/4-20UNC 1/ SZ Washer Flat 1/ SZ Pin SPL 3/ SZ AGL FRMD Riser Truss SZ Truss Support Cross Brace SZ Assembly CBL 1/4 7 x Eye Bolt F 2 30 SZ Assembly CBL 1/4 7 x Eye Bolt F SZ TBG RND 1-3/16 3/ SZ65052MSCI000 FLG BRG 52 mm 3 Bolt SZ " Front Stabilizing X-Brace SZ UCRG, Axle - 105" - 6 Bolt 1 1 * Galvanized Qty

13 Parts & 1072 Backsaver Auger Parts List 1062 & 1072 Backsaver Auger - Continued Ref. No. Part No. Description Qty SZ UCRG, RH Lift Arm SZ UCRG, RH Lift Arm SZ UCRG, RH Front Arm SZ UCRG, LH Front Arm SZ UCRG, Cross Brace SZ UCRG, Cross Brace SZ Bearing, 1" w/loose Lock Collar SZ Brace 91 Pivot SZ BLT HHCS 3/8-16UNC 1-1/4 G SZ " 6 Bolt Wheel SZ BLT HHCS 5/16-18UNC 1 G Plate Model/Serial No SZ RVT 1/8 1/4 ST SZ Worm Gear Winch Assy. less mount SZ Hyd. Motor Mount SZ A Hydraulic Motor SZ Shield Poly Implement SZ Brace Cross Truss SZ /2" NC Hex Nut w/ 3/8 Set Screw SZ /4" Cable Thimble SZ WLDT Track Car 4 RLR w/sheave SZ Clamp Hose Tie-Down SZ Owners Manual, 1062 & SZ Clamp Cable 5/ SZ Washer Flat GA Galvanized SZ Cable 5/16 7 x SZ TBG RND 1-3/16 11/32.50 PLTD SZ WLDT Swing Over Arm w/sheave SZ Assembly Chain Coil STRLNK 2/0 8L SZ Pin SPL 1/4 2-1/ SZ Key SQ 5/ SZ Assembly Shield Cap Head SZ " Discharge Spout w/relief SZ Nut Lock 5/16-18UNC Nylock G SZ BLT HHCS 5/16-18UNC 2-3/4 G SZ Bearing, 1-1/2" 4-Bolt Cast FL SZ Nut Lock #10-24UNC Nylock SZ Clamp Cable 1/ Qty

14 Parts & 1072 Backsaver Auger Parts List 1062 & 1072 Backsaver Auger - Continued Ref. No. Part No. Description Qty SZ Washer Flat 3/ SZ Pin Clevis 5/ SZ BLT HHCS #10-24UNC 3/ SZ Gearbox Drive Section SZ Gearbox Mount Bracket SZ BLT HHCS 3/8-16UNC 1 G SZ BLT HHCS 1/2-13UNC 1-1/2 G SZ Pin Cotter 3/16 1-1/ SZ E 50 DEG CV Power Shaft x SZ Washer Flat NYL SZ Nut Wing 5/16-18UNC SZ BLT HHCS 3/8-16UNC 3/4 G SZ " x 3-1/2" Spring (Plated) SZ Nut Jam 5/8-11UNC SZ BLT HHCS 5/8-11UNC 4-1/2 G SZ Gearbox Lower Seal Plate SZ Shield, Grain Section Drive 12GA SZ Shield, Drive Section Grain SZ Cover Drive Section Lower SZ Nut Wing 3/8-16UNC SZ Assembly Cable 3/16 7 x Grabhook SZ Washer Lock 3/ SZ BLT HHCS 1/2-13UNC 3-1/2 G SZ Nut Lock 1/2-13UNC Nylock SZ BLT HHCS 1/2-20UNF 3 G SZ Nut Lock 1/2-20UNF SZ Pin Hair 1/ SZ BLT HHCS 3/8-16UNC 1-1/4 G SZ Nut Lock 3/8-16UNC Nylock SZ Hopper Wheel Axle SZ Belt EXT Hopper SZ Hopper Head SZ Drive Section Access Door SZ Gearbox Hopper Drive SZ N Internal Power Shaft SZ BLT HHCS 1/2-13 UNC 8 G SZ Stop Flag Sign (Track Stop) SZ Auger Stop Lift Flag Arm Assembly 2 2 Qty

15 Parts & 1072 Backsaver Auger Parts List 1062 & 1072 Backsaver Auger - Continued Ref. No. Part No. Description Qty SZ Pin Cotter 5/32 1-1/ SZ PLT FRMD Truss Cable Anchor SZ Anchor Truss FRMD Eyebolt SZ Spring (Stop Lift Sign) SZ Bolt Hub w/cups (in GKN Kit) SZ Grease Seal 6-Bolt Hub (in GKN Kit) SZ Bearing Cone (LM48548) SZWB10000 Lug Bolt, 1/2" x 1" (in GKN Kit) SZDC13 Dust Cap 6-Bolt Hub (in GKN Kit) SZ BRG Cone (LM 67048) SZ6002X15016WA 2" x 15/16" Spindle Washer (in GKN Kit) SZ600NUT0SLOT0 Spindle Nut 6-Bolt Hubs (In GKN Kit) SZ Pin Cotter 5/ SZ Owners Manual Container Assembly SZ /16" Cable Thimble SZ WLDT Hopper Body 10" SZ WLDT TBG 10 12GA Hopper Discharge SZ WLDT Auger Hopper SZ Flight 10" Hopper Discharge SZ E 50DEG CV w/15/16 Square SZ WLDT BRG Hanger Hopper SZ Hopper Hanger BRG Shim As Req. 158 SZ BLT HHCS 5/8-11UNC 1-1/2 G SZ Nut Lock 5/8-11UNC SZ Washer Flat PLTD SZ Washer Flat /8 PLTD SZ BLT HHCS 5/8-11UNC 2 G SZ Washer Flat GA 2 2 Please order by part number and description. All claims for shortage must be made within 10 days and accompanied by packing list. Buhler Industries Inc. reserves the right to improve or redesign any or all parts without being obligated to make such changes on previously sold units. Qty. 72 Caution This is the safety alert symbol. When you see this symbol on your machine or in this manual be alert to the potential for personal injury. Additional or replacement Operator s Manuals are available upon request. 15

16 Parts & 1072 Backsaver Auger Caution Keep all shields in place during operation. 6 Bolt Hub Assembly Shear bolt failure indicates an overload on the auger. To remedy the problem: 1. Make certain the auger is running at the correct speed. Run the tractor PTO at 540 RPM for the correct flighting speed. Slowing the auger will allow it to overload and plug. 2. Reduce flow into the intake of the auger. Wet grain requires more power to operate the auger. The flow must be reduced in wet grain to prevent plugging and/or shear bolt failure. 3. Check for foreign objects (sacks, cans, rags, etc.) in the tube. Objects may go part way up the tube and wedge between the flights, blocking the grain flow. Note: Use a 5/16" x 3" Grade 5 shear bolt. Caution: Using other than a Grade 5 shear bolt may result in damage to drive components. Note: Use a 3/8" x 1" Grade 5 shear bolt in PTO. Caution: Using other than a Grade 5 shear bolt may result in damage to drive components. Note: The 1" x 3-1/2" spring should be compressed to a length of 2-3/4". 16

17 Parts & 1072 Backsaver Auger SZ Hopper Gearbox (upper) Ref. No. Part No. Description Qty SZ Complete Gearbox 1 2 SZ Quill 1 3 SZ End Cap 1 4 SZ Bearing Cone (LM67048) 4 5 SZ Bearing Cup (LM67010) 4 6 SZ Spacer 3 7 SZ Snap Ring 4 8 SZ End Cap 1 9 SZ Shim.007" x 1.12" ID 10 SZ Gear 68 cut, 19 teeth 2 11 SZ /16" Lockwasher SZ /16" x 3/4" Capscrew SZ Spacer 0.05" 16 SZ Seal (CR #126141) 1 17 SZ Seal (CR #124581) 1 18 SZGB7 Pipe Plug 1/4" NPT 2 19 SZ Input Shaft 1 20 SZ Output Shaft 1 21 SZ /4" Square Key 2 22 SZK112 1/8" 27 NPT Vent Plug 1 Note: Use #90 gear lube to fill gear boxes. Fill gearboxes until lube comes out of side hole. Note: Gearboxes are shipped dry. Fill gearbox with lube before using. 17

18 Parts & 1072 Backsaver Auger SZ Drive Section Gearbox (lower) Ref. No. Part No. Description Qty SZ Complete Gearbox 1 2 SZ Quill 1 3 SZ End Cap 2 4 SZ Bearing Cone (LM67048) 2 5 SZ Bearing Cup (LM67010) 2 6 SZ Spacer 1 7 SZ Snap Ring 2 8 SZ Snap Ring 2 9 SZ Shim.007" x 1.12" ID 10 SZ Gear (Input, 19 teeth) 1 11 SZ Gear (Output, 19 teeth) 1 12 SZ /16" Lockwasher SZ /16" x 3/4" Capscrew SZ Spacer 0.05" 17 SZ Seal (CR #126141) 1 18 SZ Seal (CR #124581) 2 19 SZGB7 Pipe Plug 1/4" NPT 2 20 SZ Shaft - Pinion 1 21 SZ Shaft - Cross 1 22 SZ /4" Square Key 2 23 SZK112 1/8" 27 NPT Vent Plug 1 24 SZ Grease Washer 1 25 SZ Bearing Cone (LM48548) 2 26 SZ Bearing Cup (LM48510) 2 18

19 Parts & 1072 Backsaver Auger Caution There are several decals on the auger and its attachments with safety instructions. Read and understand these safety alerts before operating. 19

20 Parts & 1072 Backsaver Auger Caution Do not operate the auger empty during the break-in period. For the best results, do not full feed the intake for first 500 bushels. After break-in, never run auger at slow idle when full feeding the auger. Note: Use #90 gear lube to fill gearboxes. Fill gearboxes until lube comes out the side hole. Note: Gearboxes are shipped dry. Fill gearbox with lube before using. 20

21 Parts & 1072 Backsaver Auger SZ Weasler 35R 50 CV x 40" Separable IID Tractor End Auger End Ref. No. Part No. Description Qty SZ Complete IID w/1-3/8" round end yoke - auger 1 SZ Tractor half w/shield and shear clutch 1 SZ Auger half w/shield and CV joint w/1-3/8" round 1 1 SZ Spring lock repair kit 1 2 SZ R 1-3/8" 6-spline snap hitch shear yoke 1 3 SZ /8" x 1" Grade 5 shear bolt w/oval lock nut 1 4 SZ R cross & bearing kit 3 5 SZ /16" square shaft w/35r yoke 1 6 SZ Outer shield bearing kit 1 7 SZ Outer shield 1 8 SZ Inner shield 1 9 SZ Inner shield bearing kit 1 10 SZ Torque tube w/slip sleeve & 35R CV yoke 1 11 SZ R CV center body 1 12 SZ /8" round 35R CV end yoke 1 21

22 Warranty & 1072 Backsaver Auger Farm King Limited Warranty This document limits your warranty rights. Base Limited Warranty Buhler Industries Inc. provides this warranty only to original retail purchasers of its product. Buhler Industries Inc. warrants to such purchasers that all Buhler Industries Inc. manufactured parts and components used and serviced as provided for in the Operator s Manual shall be free from defects in materials and workmanship for a period following delivery to the original retail purchaser of 12 months (80 days for commercial applications). This limited warranty applies only to those parts and components manufactured by Buhler Industries Inc. Parts and components manufactured by others are subject to their manufacturer s warranties, if any. Buhler Industries Inc. will fulfill this limited warranty by, at its option, repairing or replacing any covered part that is defective or is the result of improper workmanship, provided that the part is returned to Buhler Industries Inc. within thirty (30) days of the date that such defect or improper workmanship is, or should have been, discovered. Buhler Industries Inc. reserves the right to either inspect the product at the buyer s location or have it returned to the factory for inspection. Parts must be returned through the selling representative and the buyer must prepay transportation charges. Buhler Industries Inc. will not be responsible for repairs or replacements that are necessitated, in whole or part, by the use of parts not manufactured by or obtained from Buhler Industries Inc. Under no circumstances are component parts warranted against normal wear and tear. There is no warranty on product pump seals, product pump bearings, rubber product hoses, pressure gauges, or other components that require replacement as part of normal maintenance. Also: Buckets and Bucket Tines carry no warranty, Bent Spears carry no warranty, Snowblower Fan Shafts carry no warranty, Mower Blades carry no warranty, Portable Auger Parts Have Two (2) Year Warranty, Loader Parts Have Two (2) Year Warranty. The purchaser is solely responsible for determining suitability of goods sold. This warranty is expressly in lieu of all other warranties expressed or implied. Buhler Industries Inc. will in no event be liable for any incidental or consequential damages whatsoever. Nor for any sum in excess of the price received for the goods for which liability is claimed. Repair Parts Limited Warranty Buhler Industries Inc. warrants Farm King replacement parts purchased after the expiration of the Buhler Industries Inc. Limited Warranty, and used and serviced as provided for in the Operator s Manual, to be free from defects in materials or workmanship for a period of thirty (30) days from the invoice date for the parts. Buhler Industries Inc. will fulfill this limited warranty by, at its option, repairing or replacing any covered part that is defective or is the result of improper workmanship, provided that the part is returned to Buhler Industries Inc. within thirty (30) days of the date that such defect or improper workmanship is, or should have been, discovered. Such parts must be shipped to Buhler Industries Inc. at the purchaser s expense. What is Not Covered Under no circumstances does this limited warranty cover any components or parts that have been subject to the following: negligence; alteration or modification not approved by Buhler Industries Inc.; misuse; improper storage; lack of reasonable and proper maintenance, service, or repair; normal wear; damage from failure to follow operating instructions; accident; and/ or repairs that have been made with parts other than those manufactured, supplied, and or authorized by Buhler Industries Inc. 22

23 Warranty & 1072 Backsaver Auger Authorized Dealer and Labor Costs Repairs eligible for labor under this limited warranty must be made by Buhler Industries Inc. or an authorized Farm King dealer. Buhler Industries Inc. retains the exclusive discretion to determine whether it will pay labor costs for warranty repairs or replacements, and the amount of such costs that it will pay and the time in which the repairs will be made. If Buhler Industries Inc. determines that it will pay labor costs for warranty work, it will do so by issuing a credit to the dealer s or distributor s account. Buhler Industries Inc. will not approve or pay invoices sent for repairs that Buhler Industries Inc. has not previously approved. Warranty service does not extend the original term of this limited warranty. Warranty Requirements To be covered by warranty, each Farm King new product must be registered with Buhler Industries Inc. within thirty (30) days of delivery to original retail purchaser. If the customer decides to purchase replacement components before the warranty disposition of such components is determined, Buhler Industries Inc. will bill the customer for such components and then credit the replacement invoice for those components later determined to be covered by this limited warranty. Any such replacement components that are determined not be covered by this limited warranty will be subject to the terms of the invoice and shall be paid for by the purchaser. Warranty Claims: Warranty requests must be prepared on Buhler Industries Inc. Warranty Claim Forms with all requested information properly completed. Warranty Claims must be submitted within a thirty (30) day period from date of failure repair. Warranty Labor: Any labor subject to warranty must be authorized by Buhler Industries Inc. The labor rate for replacing defective parts, where applicable, will be credited at 100% of the dealer s posted shop rate. Exclusive Effect of Warranty and Limitation of Liability TO THE EXTENT PERMITTED BY LAW, Buhler Industries Inc. DISCLAIMS ANY WARRANTIES, REPRESENTATIONS, OR PROMISES, EXPRESS OR IMPLIED, AS TO THE QUALITY, PERFORMANCE, OR FREEDOM FROM DEFECT OF THE COMPONENTS AND PARTS COVERED BY THIS WARRANTY AND NOT SPECIFICALLY PROVIDED FOR HEREIN. TO THE EXTENT PERMITTED BY LAW, Buhler Industries Inc. DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ON ITS PRODUCTS COVERED HEREIN, AND DISCLAIMS ANY RELIANCE BY THE PURCHASER ON Buhler Industries Inc. S SKILL OR JUDGMENT TO SELECT OR FURNISH GOODS FOR ANY PARTICULAR PURPOSE. THE PURCHASER S ONLY AND EXCLUSIVE REMEDIES IN CONNECTION WITH THE BREACH OR PERFORMANCE OF ANY WARRANTY ON ProductS manufactured by Buhler Industries Inc. ARE THOSE SET FORTH HEREIN. IN NO EVENT SHALL Buhler Industries Inc. BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING, BY WAY OF EXAMPLE ONLY AND NOT LIMITATION, LOSS OF CROPS, LOSS OF PROFITS OR REVENUE, OTHER COMMERCIAL LOSSES, INCONVENIENCE, OR COST OF REPLACEMENT OF RENTAL EQUIPMENT). IN NO EVENT SHALL FARM KING S CONTRACT OR WARRANTY LIABILITY EXCEED THE PURCHASE PRICE OF THE PRODUCT. 23

24 Warranty & 1072 Backsaver Auger (Note that some provinces or states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations and exclusion may not apply to you.) This warranty gives you specific legal rights and you may also have other rights, which vary from province to province or state to state. Buhler Industries Inc. neither assumes nor authorizes any person or entity, including its selling representatives, to assume any other obligations or liability in connections with the sale of covered equipment, or to make any other warranties, representations, or promises, express or implied, as to the quality, performance, or freedom from defect of the components and parts covered herein. No one is authorized to alter, modify, or enlarge this limited warranty, or its exclusions, limitations and reservations. Corrections of defects and improper workmanship in the manner, and for the applicable time periods, provided for herein shall constitute fulfillment of all responsibilities of Buhler Industries Inc. to the purchaser, and Buhler Industries Inc. shall not be liable in negligence, contract, or on any other basis with respect to the subject equipment. This limited warranty is subject to any existing conditions of supply which may directly affect Buhler Industries Inc. s ability to obtain materials or manufacture replacement parts. Buhler Industries Inc. reserves the right to make improvements in design or changes in specifications to its products at anytime, without incurring any obligation to owners of units previously sold. Government Legislation: Warranty terms and conditions are subject to provincial or state legislation. Important Note: This warranty does not apply to rentals. 24

25 Serial Number Location & 1072 Backsaver Auger Serial Number Location NOTE: The auger serial number is located on the second upright support on the lower cradle. The following page contains a space for you to record the information about your portable grain auger found on this plate. Please record this information here for future reference. Serial Number Information Farm King Number: Farm King Serial Number: Component Serial Numbers: Manufacturer Part Number Serial No. Notes: 25

26 Notes & 1072 Backsaver Auger Notes: 26

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28 rd Street NW Fargo, ND USA Ph.: Fax: Toll Free: Equipment shown is subject to change without notice Buhler Trading Inc. Printed in USA. TSX:BUI a division of Buhler Industries Inc.