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1 In this chapter... Serial Number Format Using the Parts List Parts Lists Xerox Supplies and Accessories Service Kits Chapter 9
2 Serial Number Format Example Changes to Xerox products are made to accommodate improved components as they become available. It is important when ordering parts to include the following information: Component's part number Product type or model number Serial Number of the printer The serial number is found on a label located on the left-side frame near the Fuser. The Front Cover must be opened to locate the Serial Number. The nine-digit serial number uses the format PPPRSSSSS. PPP = Three digit alphanumeric product code Product Code RCX RDA S/N: RCX MANUFACTURED: March, 2009 s6128mfp-25 Product 6128MFP, 110 V Engine 6128MFPV, 220 V Engine R = Single digit numeric revision digit, 0-9. To be rolled when the ending serial number is reached or when a major product change occurs. SSSSS = Five digit numeric serial number based on the following table. The serial numbers are reset only when the ending number is reached or when the revision number is rolled. Product Starting Serial Number Ending Serial Number 6128MFP_N, 110V Engine MFPV_N, 220V Engine RCX2502: Xerox Serial Number RCX: Product Code for the Phaser 6128MFP, 110V printer 2 = Revision Level 502 = Serial Number for 6128 N 9-2 Phaser 6128MFP Service Manual
3 Using the Parts List ID No.: The callout number from the exploded part diagram. Name/Description: The name of the part to be ordered and the number of parts supplied per order. Part Number: The material part number used to order that specific part. Parts identified throughout this manual are referenced PL#.#.#; For example, PL.1.10 means the part is item 10 of Parts List.1. A black triangle preceding a number followed by a parenthetical statement in an illustrated parts list means the item is a parent assembly, made up of the individual parts called out in parentheses. The notation with X~Y following a part name indicates an assembly that is made up of components X through Y. For example, 1 (with 2~4) means part 1 consists of part 2, part, and part 4. An asterisk (*) following a part name indicates the page contains a note about this part. The notation (NS) next to a part indicates that particular part is not spared, but contained in a kit or major assembly. The notation J1<>J2 and P2 is attached to a wire harness. It indicates that connector Jack 1 is attached to one end of the wire harness and connector J2 is attached to the other end that is plugged into P2. Note Only parts showing part numbers are available for ordering by support. Parts not showing part numbers are available on the parent assembly. Abbreviations Abbreviation C E KL S Meaning C-ring E-ring K-clip Screw Phaser 6128MFP Service Manual 9-
4 Parts Lists Parts List.2 Feeder 1 (with 2-16,20-) 6 28 (P2) (P22) Tray 1 (MPT) No Paper Sensor 1 2 Registration Sensor (P24) 16 2 (with 1-19) Tray 2 No Paper Sensor Front s6128mfp Phaser 6128MFP Service Manual
5 Parts List.2 Feeder Item Parts name Part number 1 Chute Assy Fdr Regi (With 2-16,20-) 2 Shaf Assy Feed Roll Core Msi 4 Roll Assy Feed 65K Bearing Earth 6 Actuator Regi Out Spring Regi Out 8 Actuator Regi Roll 9 Roll Assy Regi 10 Roll Regi Metal 11 Actuator Regi In 120E Spring Act Regi 1 Sensor Photo 10E Actuator SSI (Manual Feed) 120E Spring Act SSI 16 Spring Stp 1 Stopper Act 18 Spring Act Np 19 Actuator No Paper 20 Bearing M Earth 21 Bearing Earth Regi 22 Gear Regi R 2 Gear Regi M 24 Spring Regi R M 25 Plate Earth Regi 26 Chute Up 2 Chute Low 28 Bracket SNS 29 Spring Regi L M 0 Bearing M 1 Bearing R 2 Actuator Assy No Paper (With 1-19) 120K92294 Plate Weight Phaser 6128MFP Service Manual 9-5
6 Parts List 4.1 Xerographics (J412) (J41) (J411) (J40) Front (P141) 8 s6128mfp Phaser 6128MFP Service Manual
7 Parts List 4.1 Xerographics ID No. Name/Description Part Number 1 ROS Assy (Laser Unit) a 2 Spring Ros Holder Crum 4 Spring PHD 5 Lever PHD 6 Block Stopper PHD D Block Stopper PHD AD 8 Led Assy Erase 122K Spring Tracking 10 Spring Cf 11 Spring Tr4 12 Spring Tr 1 Spring Tr2 14 Spring Tr1 15 Spring D4 16 Spring D 1 Spring D2 18 Spring D PHD Assy (Imaging Unit) 65K Harn Assy ROS Re (J40-j411) 2 Harn Assy ROS Video (J41-j412) 9 Kit Block PHD Right (With 4,5, 2pcs) 65K Kit Block PHD Left (With 4,5,6 2pcs) 65K Kit ROS (With 1,2 2pcs) (Laser Unit Kit) 604K4050 a. Use PL4.1.99, Laser Unit kit, when ordering the Laser Unit. Phaser 6128MFP Service Manual 9-
8 Parts List 5.1 Dispenser 1 (with 2,9-11,14-16,25-2) 25 (J19) (J18) (J1) (J192) (J191) (J182) (J181) 26 (P192) (P191) (P182) (P181) (J14) (P14) (J1) (P1) (J12) (P12) (J11) (P11) 2 (with -8) (with 12,1) Front (J29) (P291) 2 (J291) s6128mfp Phaser 6128MFP Service Manual
9 Parts List 5.1 Dispenser ID No. Name/Description Part Number 1 Dispense Assy (With 2,9-11,14-16,25-2) 094K Frame Assy Mot (With -8) Motor Assy Disp 4 Conductor Motor 5 Frame Motor 6 Gear Idler Gear Idler Aug 8 Gear Idler Agi 9 Switch (R Side Door) 110E Housing Assy Auger 11 Frame Assy Disp (With 12,1) 12 Frame Disp 1 Seal Disp Aug 14 Connector Crum 15 Spring Disp 16 Joint Assy Disp 1 Holder TCRU K 604K Holder TCRU C 604K Holder TCRU M 604K Holder TCRU Y 604K B Toner Cartridge US/EU 2.5k (K) 65K C Toner Cartridge DMO 2.5k (K) 65K B Toner Cartridge US/EU 2k (C) 65K C Toner Cartridge DMO 2k (C) 65K5921 2B Toner Cartridge US/EU 2k (M) 65K C Toner Cartridge DMO 2k (M) 65K591 24B Toner Cartridge US/EU 2k (Y) 65K C Toner Cartridge DMO 2k (Y) 65K Harn Assy Tnr Mot (J18,J19-J181,J182,J191,J192) 26 Harn Assy Toner Crum (J1-J11,J12,J1,J14) 2 Harn Assy Side SW (J29-J291) Label Holder Phaser 6128MFP Service Manual 9-9
10 Parts List 6.1 Transfer & Fuser 1 2 (P281) Front (P11) (J11) (J1) 99 6 (J4) s6128mfp Phaser 6128MFP Service Manual
11 Parts List 6.1 Transfer & Fuser ID No. Name/Description Part Number 1A 1B Fuser 115V Fuser 220V 65K K Harn Assy Fuser (J1,J4-P11) Stopper Pivot 4 Pivot Trans L 5 Gear T4 6 Shaft Assy Pivot Transfer (Unit) Belt 848K020 8 Cover Harness 2 99 Kit Pivot (with -6) 65K54121 Phaser 6128MFP Service Manual 9-11
12 Parts List.1 Drive Front (P221) 5 1 Color Mode Switching Sensor (J24) (P261) 4 2 (P211) s6128mfp Phaser 6128MFP Service Manual
13 Parts List.1 Drive ID No. Name/Description Part Number 1 Drive Assy Sub (Sub Drive Assembly) 00K Drive Assy Main (Main Drive Assembly) 00K94686 Gear P2 80E Drive Assy PH (Feed Drive Assembly) 00K Harness Assy Gnd Phaser 6128MFP Service Manual 9-1
14 Parts List 10.1 Covers Front (with 6,) s6128mfp Phaser 6128MFP Service Manual
15 Parts List 10-1 Covers Item Parts name Part Number 1 Cover Pole Out 848E190 2 Cover Scanner Low 848E180 Cover Pole In 848E10 4 Cover Top 848E Cover Rear 848E Cover Side R Cover Window Tnr Cover Side L 848K Cover Assy ESS 848K Pivot Assy 029K920 1 Housing Pivot 848E Cover Assy Side R (With 6,) 848K24 Phaser 6128MFP Service Manual 9-15
16 Parts List 10.2 Front Cover (with 2,,5-1) (J202) (J501) Front s6128mfp Phaser 6128MFP Service Manual
17 Parts List 10.2 Front Cover Item Parts name Part Number 1 Cover Assy Front (With 2,,5-1) 848K229 2 Console Assy Panel (Control Panel) 848K2609 Cover Front 4 Cover Inner Front 5 Latch Front 6 Plate Latch Spring Latch Out 8 Button Latch 9 Cover Harness 10 Guide Belt R 11 Damper Front L Aio 12 Damper Front S 1 Harness A-op-opp (J202-J501) 14 Shaft Pivot 99 Kit Shaft Pivot 65K54051 Phaser 6128MFP Service Manual 9-1
18 Parts List 10. Media Tray 1 (with 2-19) 5 10 Front s6128mfp Phaser 6128MFP Service Manual
19 Parts List 10. Media Tray ID No. Name/Description Part Number 1 Cassette Assy 250 (With 2-19) (Tray) 050K Plate Assy Bottom Spring N/f L 4 Spring N/f R 5 Separator Roller Assembly 65K Guide Side L Gear Pinion 8 Guide Side Assy R 9 Cover Ssi 10 Guide Side Ssi L 11 Rack Guide Side Ssi L 12 Rack Guide Side Ssi R 1 Guide Side Ssi R 14 Latch Bottom L 15 Latch Bottom R 16 Spring Latch B 1 Tray Assy Extension 18 Housing Cst Handle Cst AIO Phaser 6128MFP Service Manual 9-19
20 Parts List 10.4 Feeder (P201) (with 16,1) (J21) (J201) (J262) 9 1 Front (J20) 2 (J281) (P21) 5 10 (J2) (J22) (J2) [Ref PL.2.1] (J28) 9 (with 4-6,8-15,18-24,PL.2.1) (J24) s6128mfp Phaser 6128MFP Service Manual
21 Parts List 10.4 Feeder Item Parts name Part Number 1 Clutch Assy Drv 2 Bearing Regi 4 Chassis Fdr R 5 Foot 6 8 Chassis Fdr L 9 Bearing 10 Stopper CST 00E41 11 Solenoid Feed MSI 12 Spring Lever 1 Lever Feed 14 Spring Feed In 15 Spring Feed Out 16 Gear Feed Out 1 Gear Feed In 18 Harn Assy L Side (J2,J28-P21,J22,J2,J24,J281) 962K Gear Assy Feed (With 15,16) Gear Kit (With 16, 1) 20 Sensor, Temp Humidity 21 Harn Assy Temp Humidity 22 Plate Earth FDR 2 Arrester ENE 112d-10a 24 Plate Earth CST 9 Feeder Assy V AIO (with 4-6, 8-15, 18-24, PL.2.1) 059K Kit Solenoid Feed (With 9-14) 65K Kit Clutch Assy Drv (With 1,2) 65K5420 Phaser 6128MFP Service Manual 9-21
22 Parts List 10.5 Frame 2 8 Front [Ref PL10.4.9] 9 5 s6128mfp Phaser 6128MFP Service Manual
23 Parts List 10.5 Frame Item Parts name Part Number 1 Frame Assy Aio 2 Shield IIT Clamp Mst-10v0 4 Holder FFC 5 Clamp Rlwc-1sv0 6 Edging Saddle Chassis Assy HVPS 8 Chassis Breaker 9 Cover FFC 10 Clamp Locking Phaser 6128MFP Service Manual 9-2
24 Parts List 10.6 Electrical (1/2) 16 (P1002) (P100) (J1001) (P802) 1 (with 18) (J801) [Ref PL10.6.6] Front 18 (P901) (P902) (P40) (J50) (P48) (P4) (P40) (P50) (P44) (P502) (P504) (P501) (J44) 11 (P801) (with 10-12) 4 6 (with ) 8 10 s6128mfp Phaser 6128MFP Service Manual
25 Parts List 10.6 Electrical (1/2) Item Parts name Part Number 1 Plate Assy Duct 2 Clamp Mst-10v0 Edge Saddle 4 Harn Assy Interlock (Aio) (SW-J44) 962K Pwba Cont Aio (I/P Board) (With ) 960K4542 NVM Rom 8 Memory Card 1K Pwba Fax 960K Shield Ess 11 Cover Inner Upr 12 Cover Inner Btm 1 Chassis LVPS 14 Clamp 15 Support Pwb 16a 16b LVPS (110v) LVPS (220v) 105K K240 1 Duct Fan Assy (With 18) 054K Duct Fan 19 Shield Assy Ess (With 10-12) 20 Plate Earth Drum 21 Plate Earth Fsr 22 Arrester ENE 112d-10a Phaser 6128MFP Service Manual 9-25
26 Parts List 10. Electrical (2/2) Front 9 12 (T484) 8 1 (J484) (J482) (J48) (P161) 10 (P15) (P14) (P1) (P1) (P19) 11 (P10) (P41) (P40) (P16) (P29) (P18) 4 (P11) (P42) (P22) (P21) (P24) (P26) (P2) (P28) (P20) 2 (P144) 6 5 s6128mfp Phaser 6128MFP Service Manual
27 Parts List 10. Electrical (2/2) Item Parts name Part Number 1 HVPS 105K Chassis MCU Edging Saddle 4 Clamp Mst-10v0 5 Support Pwb Rcbt-11s 6 Pwba EEPROM (Xpro) Pwba MCU 960K Harn Assy Sw Pwr (Aio) (SW-J48,J482) 9 Harn Assy GFI Gnd (J484-t484) 10 Breaker GFI 908W Power Cord 12 Bracket SW Phaser 6128MFP Service Manual 9-2
28 Parts List 10.8 Harnesses (J901) (J211) (P48) (P4) (J902) (J221) (J161) [Ref PL ] (P501) (J16) (J22) (J10) (J11) (J21) (J141) (P40) (P50) (P44) (P502) (P504) (J261) (P5041) (P15) (P14) (P1) (P1) (P19) (J802) (P422) (P501) (J504) (J502) (J501) (P10) (P41) (P40) (P18) 9 (P262) [Ref PL10..] (P29) (P16) (J144) 14 (P20) (P11) (P42) (P22) (P21) (P24) (P26) (P2) (P28) (J26) (J42) (J15) (J40) (J40) (J14) s6128mfp Phaser 6128MFP Service Manual
29 Parts List 10.8 Harnesses Item Parts name Part Number 1 Harn Assy Ess (Aio) (J10-J901) 2 Harn Assy Ess Video (Aio) (J11-J902) Harn Assy HVPS (Aio) (J16-J161) Harn Assy Main Mot (J21,J211) 8 Harn Assy Sub Mot (Aio) (J22-J221) 9 Harn Assy KSNR Regcl (J26-J261,P262) 10 Harn Assy IIT Power (J40-J802) 11 Harn Assy PHD Xpro (J42-J144,P422) 12 Harness A-op-ess (J40-P501) Harness Assy Lvps Main (J14,J15,P5041- J141,J501,J502,J504) Phaser 6128MFP Service Manual 9-29
30 Parts List 10.9 Scanner 1 (with 2,PL ) [Ref PL ] Front (J1002) (P1001) (J100) 2 (with ) 4 s6128mfp Phaser 6128MFP Service Manual
31 Parts List 10.9 Scanner Item Parts name Part Number 1 Scanner Assy (With 2,pl ) 2 IIT Assy Sub (With ) 604K52480 Glass Assy Platen 4 Core Ferr Ffc 121E22020 Phaser 6128MFP Service Manual 9-1
32 Parts List ADF (with,4) Front 2 1 (with 2,6-8,11-2) (JADF1) (J100) 9 8 (with 9) s6128mfp Phaser 6128MFP Service Manual
33 Parts List ADF Item Part Name Part Number 1 ADF Assy (With 2,6-8,11-2) 059K Cover ADF Jam Roll Assy Feed 059K Pad Assy Separator 019K Feeder Assy ADF (With,4) Harn Assy ADF (J100-jadf1) 8 Cover ADF Rear (With 9) 9 Arm Interlock Tray Assy ADF Input 050K Cover Roll Exit 1 Roll Fin Exit 14 Roll Pinch Exit 15 Shaft Roll Exit 16 Spring Roll Exit 1 Cover ADF Base 18 Output Tray Extension 19 Cover Tray Extension 20 Cover ADF Front 21 Cushion ADF Platen 22 Counter Balance L 2 Counter Balance R 98 Kit Feed roll and Pad (with, 4 and instruction sheet) 604K52220 Phaser 6128MFP Service Manual 9-
34 Xerox Supplies and Accessories Service Kits Hardware Kit Consumable and Maintenance Items Parts List Reference Description Part Number PL5.1.21B Toner Cartridge US/EU 2.5K (K) 65K5921 PL5.1.21C Toner Cartridge DMO 2.5K (K) 65K5911 PL5.1.22B Toner Cartridge US/EU 2.5K (C) 65K59241 PL5.1.22C Toner Cartridge DMO 2.5K (C) 65K5921 PL5.1.2B Toner Cartridge US/EU 2.5K (M) 65K59251 PL5.1.2C Toner Cartridge DMO 2.5K (M) 65K591 PL5.1.24B Toner Cartridge US/EU 2.5K (Y) 65K59261 PL5.1.24C Toner Cartridge DMO 2.5K (Y) 65K5941 Customer-replaceable Service Items Parts List Reference Description Part Number PL6.1.1A PL6.1.1B Fuser 115V Fuser 220V 65K K6566 PL Imaging Unit 65K59860 PL.2.4 Feed Roller Assembly 65K8120 PL10..5 Separator Roller Assembly 65K81220 Service Kits provide spare parts normally associated with larger assemblies. Hardware Kit Description Hardware Kit Screw, Bind Head Del (1) Screw, 8 mm Plastic (1) Screw, Tap Bind Head (1) Screw, Mx6 B (1) Screw, DTx8 B (1) E-Ring, mm (1) E-Ring, 4 mm (1) Part Number 604K Phaser 6128MFP Service Manual
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