fineline6 Service Manual LBP3200 Series LBP3200
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1 Service Manual LBP3200 Series LBP3200 Sep
2 Chapter 1 PRODUCT DESCRIPTION 1.1 PRODUCT SPECIFICATIONS Product Specifications Detailed Specifications Printing Speed Stack Upon Delivery NAMES OF PARTS External View SAFETY Safety of Laser Light Regulations Under the Center for Devices and Radiological Health (CDRH) Handling the Laser Unit Safety of Toner Chapter 2 TECHNICAL REFERENCE 2.1 LASER EXPOSURE SYSTEM Overview/Configuration IMAGE FORMATION SYSTEM Overview/Configuration PICKUP AND FEEDING SYSTEM Overview/Configuration Detecting Jams FIXING SYSTEM Overview/Configuration Various Control Mechanisms Chapter 3 DISASSEMBLY AND ASSEMBLY 3.1 EXTERNAL AND CONTROLS SYSTEM Rear Cover Right Cover Left Cover Top Cover Front Cover Engine controller board Power supply board High-voltage board CAPT board Top sensor Delivery sensor IMAGE FORMATION SYSTEM Transfer Charging Roller
3 3.3 LASER EXPOSURE SYSTEM Laser Scanner Unit PICKUP AND FEEDING SYSTEM Cassette Pickup Roller Cassette Separation Pad Cassette Pickup solenoid Gear Unit Main Motor Multi-purpose Pickup Roller Multi-purpose Pickup Solenoid FIXING SYSTEM Fixing Pressure Roller Fixing Film Unit Chapter 4 MAINTENANCE AND INSPECTION 4.1 Periodically Replaced Parts Parts Requiring Periodical Replacement Consumables Consumable Periodical Service Items Requiring Scheduled Servicing Cleaning Items Requiring Cleaning Cleaning Method (external covers) Cleaning Method (printer unit) Lubrications Areas Requiring Application of Grease Delivery Idler Gear Fixing Drive Transmission Gear Large Gear Bushing R Large Gear Feed Gear Internal Gear Large Gear Deceleration Gear/Plate R Main Motor Drive Releasing Arm FU Delivery Roller Pickup Idler Gear Feed Deceleration Gear Fixing Deceleration Gear FD Delivery Roller Large Gear Bushing F Pressure roller Chapter 5 TROUBLESHOOTING 5.1 PHENOMENON TABLE Symptoms...5-1
4 5.2 Countermeasures Image Faults Malfunction Jam (Main Unit) MEASUREMENT AND ADJUSTMENT Basic Adjustment SERVICE TOOLS Special Tools Chapter 6 APPENDIX 6.1 OUTLINE OF ELECTRICAL COMPONENTS Sensor PCBs
5 A5 Chapter NAMES OF PARTS External View <Front View> [2] [1] [8] [3] [7] [6] B5 EX C LGL A4 TR OFF ON [4] F-1-1 [5] T-1-3 [1] Face-down delivery tray [5] Cassette [2] Face-down delivery area [6] Manual feed slot [3] Delivery selection cover [7] Paper guide [4] Power switch [8] Front cover <Rear View> 1-5
6 Chapter 3 DISASSEMB LY AND ASSEMBLY
7
8 3.1 EXTERNAL AND CONTROLS SYSTEM Rear Cover Removing the Cassette Removing the Rear Cover Right Cover Removing the Cassette Removing the Rear Cover Removing the Top Cover Removing the Right Cover Left Cover Removing the Cassette Removing the Rear Cover Removing the Top Cover Removing the Left Cover Top Cover Removing the Cassette Removing the Rear Cover Removing the Top Cover Front Cover Removing the Front Cover Engine controller board Removing the Cassette Removing the Rear Cover Removing the Top Cover Removing the Left Cover Removing the Engine Controller Board Power supply board Removing the Cassette Removing the Front Cover Removing the Rear Cover Removing the Top Cover Removing the Right Cover Removing the Left Cover Removing the Power Supply Shield Plate Removing the Power Supply Assembly Removing the Power Supply Board High-voltage board Removing the Cassette Removing the Front Cover Removing the Rear Cover Removing the Top Cover Removing the Right Cover Removing the Left Cover Removing the Power Supply Shield Plate
9 Removing the Power Supply Assembly Removing the High-Voltage Power Supply Board CAPT board Removing the Cassette Removing the Rear Cover Removing the Top Cover Removing the Left Cover Removing the CAPT Board Top sensor Removing the Cassette Removing the Front Cover Removing the Rear Cover Removing the Top Cover Removing the Right Cover Removing the Left Cover Removing the Power Supply Shield Plate Removing the Power Supply Assembly Removing the Top Sensor Delivery sensor Removing the Cassette Removing the Rear Cover Removing the Top Cover Removing the Left Cover Removing the Power Supply Shield Plate Removing the Delivery Sensor IMAGE FORMATION SYSTEM Transfer Charging Roller Removing the Transfer Charging Roller LASER EXPOSURE SYSTEM Laser Scanner Unit Removing the Cassette Removing the Rear Cover Removing the Top Cover Removing the Left Cover Removing the Laser/Scanner Unit PICKUP AND FEEDING SYSTEM Cassette Pickup Roller Removing the Cassette Removing the Front Cover Removing the Rear Cover Removing the Top Cover Removing the Right Cover Removing the Left Cover Removing the Gear Unit Removing the Tooth-Missing Gear Removing the Cassette Pickup Roller Cassette Separation Pad Removing the Cassette Removing the Rear of the Cassette
10 Removing the Cassette Separation Pad Cassette Pickup solenoid Removing the Cassette Removing the Front Cover Removing the Rear Cover Removing the Top Cover Removing the Right Cover Removing the Left Cover Removing the Power Supply Shield Plate Removing the Power Supply Assembly Removing the Cassette Pickup Solenoid Gear Unit Removing the Cassette Removing the Front Cover Removing the Rear Cover Removing the Top Cover Removing the Right Cover Removing the Left Cover Removing the Gear Unit Main Motor Removing the Cassette Removing the Front Cover Removing the Rear Cover Removing the Top Cover Removing the Right Cover Removing the Left Cover Removing the Power Supply Shield Plate Removing the Power Supply Assembly Removing the Main Motor Multi-purpose Pickup Roller Removing the Cassette Removing the Front Cover Removing the Rear Cover Removing the Top Cover Removing the Right Cover Removing the Left Cover Removing the Gear Unit Removing the Tooth-Missing Gear Removing the Engine Controller Board Removing the Manual Feed Stay Removing the Paper Feed Guide Removing the Paper Feed Roller Multi-purpose Pickup Solenoid Removing the Cassette Removing the Front Cover Removing the Rear Cover Removing the Top Cover Removing the Right Cover Removing the Left Cover
11 Removing the Gear Unit Removing the Tooth-Missing Gear Removing the Power Supply Shield Plate Removing the Power Supply Assembly Removing the Manual Pickup Solenoid FIXING SYSTEM Fixing Pressure Roller Removing the Cassette Removing the Front Cover Removing the Rear Cover Removing the Top Cover Removing the Right Cover Removing the Left Cover Removing the Fixing Film Unit Removing the Fixing Pressure Roller Fixing Film Unit Removing the Cassette Removing the Front Cover Removing the Rear Cover Removing the Top Cover Removing the Right Cover Removing the Left Cover Removing the Fixing Film Unit
12 Chapter 5 TROUBLESH OOTING
13 5.1 PHENOMENON TABLE Symptoms Countermeasures Image Faults Smudged/Streaked There are vertical black lines or a vertical white line in a solid black image Malfunction No Power The machine at times fails to go on when its power is turned on after it has been turned off Malfunction/Faulty Detection The machine does not permit correct placement of paper in its manual feed tray after it has delivered paper Jam (Main Unit) The machine identifies a jam when it is turned off and then on with paper in its manual feed section MEASUREMENT AND ADJUSTMENT Basic Adjustment Items of Adjustment SERVICE TOOLS Special Tools
14 PARTS CATALOG LBP3200 Nov
15 Parts List Index LBP3200 LBP A ASSEMBLY LOCATION DIAGRAM PACKAGE COMPONENTS EXTERNAL COVERS,PANELS,ETC INTERNAL COMPONENTS INTERNAL COMPONENTS INTERNAL CONPONENTS INTERNAL COMPONENTS INTERNAL COMPONENTS POWER CORD TERMINAL ASSEMBLY CASSETTE
16 FIGURE A ASSEMBLY LOCATION DIAGRAM CASSETTE POWER CORD TERMINAL ASSEMBLY
Document Scanner. Engine Controller Assembly 10. Ref 1 2
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1500 Sheet Feeder Arm 1 RC1-0714-000CN Front door stop arm - Thin plastic arm between the front door and the lower frame - Provides a positive stop when the front door is opened Cable 2 RG1-4239-000CN
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