Service Bulletin Terberg Tractors

Transcription

1 /GB 1/6 Service and Maintenance Electronic Diagnose tools Terberg RT / TT / YT With the use of electronic control for engines and transmissions there is a growing need for dedicated diagnose tools. The Terberg YT / RT-TT xx2 is not having onboard diagnose, therefore best alternative is the available diagnose tools from these component suppliers. For the RT-TT xx3 tractor, an On Board Diagnostic system has been developed. Further details can be found at chapter Terberg Diagnostics RT-TTxx3 Mercedes electronic engines For the Mercedes engine diagnose tools are necessary since the engine doesn t have any possibilities to show fault codes in any other manner. For the industrial engines the Minidiag 2 is the optimum tool for diagnose. The Mercedes truck dealer can use Star Diagnose, but this gives a limited access to the parameters of industrial engines. Minidiag 2 The Minidiag 2 is available in 3 versions: Version A Version B Version C Terberg advice for end-users Terberg advice for distributor Not required for Terberg The Minidiag is available in 4 languages: English, German, French & Italian. The language can be changed if required. Username: md2-service Password:!4Ab?X53!R - Minidiag 2, Version A. Provides a number of useful service routines, for example accelerator pedal adjusting. Available from Terberg, part number: m Minidiag 2, Version B. Functionality as version A. Can read / store / change individual parameters or parameter sets ( pre-programmed parameters )

2 /GB 2/6 For distributors it is advisable to obtain the Terberg standard Parameter sets, so they can be stored in the Minidiag 2, version B. Available from Terberg, part number: m Cummins electronic engines Active fault codes can be flashed out with the engine check lights, without the need of any additional tool. For more information, please refer to the engine service manual. Diagnose tools: Cummins has the following diagnose tools available: Quickcheck hand held computer Insite software, Basic level ( read only ) Insite software, Lite level ( subscription required ) Terberg advice for end-users Terberg advice for end-users Terberg advice for distributors Cummins Quickcheck QC5100: Hand held tool, enables to enter the engine ECU and to download data. Order online: -> quickcheck Cummins Insite: Diagnose software which can be installed on a laptop ( not included ). The software can only be purchased from the local Cummins dealer. Following levels are available: - Basic level: - Lite Level: Functionality as Basic level. Clear inactive fault codes. Read and write parameters, inclusive speed restrictor. For this level is a Cummins subscription required.

3 /GB 3/6 For connection laptop engine ECU an adapter is required. Cummins has the inline adapter available for this. Order online: -> inlinekit Alternative adapter is the Dearborn 4 USB ( + ) adapter, which is also used for the Allison transmission diagnose. Volvo Penta TAD750VE engine Active fault codes can be flashed out with the engine check lights and diagnose button, without the need of any additional tool. See the engine service manual for more information. Volvo Penta diagnose tool is the Vodia tool. Vodia Hand held tool, enables to enter the engine ECU and to download data. The tool needs to make contact with the Volvo Penta database for each access of the ECU via the Volvo Penta Partner Network on internet. For the above reason, this tool is only available via a co-operative Volvo Penta dealer. ZF electronic transmissions For the Terberg product this includes the WG Ergopower range and the AS-tronic. For the WG Ergopower active fault codes can be displayed in the transmission display, while the AS-tronic also shows the in-active faults via transmission display. ZF Testman Pro Diagnose software which can be installed on a laptop ( not included ). Provides a number of useful service routines, for example the AEB calibration and a solenoid

4 /GB 4/6 check routine. More information: search this website for: Testman PRO Required software is the basic software and dedicated application software for the WG Ergopower and / or AS-tronic. Available from the local ZF dealer ( preference ) or via Terberg. z z z z Basic Installation Basic Installation + Ergopower Ergopower AS-tronic For connection laptop transmission ECU an adapter is required, called DPA05. z DPA05 adapter kit ( incl. cables ) Allison electronic transmissions For Terberg products this includes the World Series transmissions generation 3 and 4. ( MD3060, MD3560, HD4060, 3000, 3500 & 4000 ) The former diagnose tool Pro-Link will only work with generation 3 transmissions not anymore for generation 4. Allison DOC The diagnose software from Allison, which can be installed on a laptop ( not included ), is called Allison DOC. Provides a number of useful service routines, for example clutch and solenoid tests. More information: This software is available from the local Allison dealer or via dealer mentioned on the website. For connection laptop transmission ECU an adapter is required, the Dearborn DPA4 ( + ) USB.

5 /GB 5/6 More information: -> dpa4 This adapter is available from the local Allison dealer or via dealer mentioned on the website. The Dearborn DPA4 ( + ) USB can also be used as an alternative adapter for the diagnose program of Cummins electronic engines. Terberg diagnostics RT-TT-xx3 On Board Diagnostics: The 3rd generation RT is standard equipped with On-Board-Diagnostics. This system allows the service-engineer to read out fault codes of the electrical system. The service technician can access the diagnostics menu via the Driver Information Module (DIM) by using a password. This system allows the service-technician to find indications of technical failures. The fault codes that can be set are related to: 1. Terberg electrical CAN system; 2. Engine; 3. Transmission; Active fault codes present in the Terberg electrical CAN system will be automatically erased, after they have been rectified. Fault codes present in the saved list can be erased. Fault codes stored in the engine or transmission ECU s can only be erased with the diagnostic tools of the supplier of these components, as described in previous pages. Details and explanations of fault codes present in the Terberg electrical CAN system can be found in: TD E Diagnostic fault code description. Details and explanation of fault codes present in the engine or transmission can be found in the engine or transmission service manuals. Fault tracing Besides showing fault codes, the DIM is also capable of supporting fault tracing by showing input and output signal information. To support fault tracing actively, outputs can also be activated via the DIM by the service technician. To access the different diagnostic menu s the DIM requires passwords.

6 /GB 6/6 Parameter settings: The DIM can also be used as interface to change certain parameters. To access the different adjustable parameters, the DIM requires passwords. There are basically 3 different levels of parameters: 1. Development parameters: these are defined and frozen in software and depending on the specification of the tractor and are not accessible. 2. Adjustable parameters: these are accessible via passwords by Terberg Distributors or Terberg Service Technicians. 3. Service parameters: these are freely adjustable when the diagnostic menu is accessed. The full functionality of the DIM, as tool for servicing and diagnostics is described in: TD 1474 Display User Manual. Important note: The passwords are only to be used by trained service-technicians. Passwords for the Adjust-parameters can only be obtained from Terberg Benschop after successfully fulfilling a dedicated training and signing a liability & warranty agreement with Terberg Benschop. Terberg Benschop can not be held liable for any effect caused by any adjustments made in the parameter settings. Software download: Programming of a controller of the electrical system can be required in case of: 1. exchange of controller; 2. change in specifications. Programming of controllers does require basic knowledge of the programming tools and programming process. Programming is only allowed to be performed by trained Terberg Service Technicians or Distributor Service Technicians. The required tools for programming the Terberg controllers, CC DRC and DIM can be ordered at Terberg: part number t Diagnose Bodas. The document TD 1490 Bodas Service flash process, describes in detail how to program the CC, DRC or DIM. Important note: Every CC controller does have unique software therefore Terberg Benschop needs to be contacted to supply the proper SW for the specific tractor (built order) and installed controller.