A new standard in punching e f f i c i e n c y.

Transcription

1 TruPunch: A new standard in punching e f f i c i e n c y. Machine Tools / Power Tools Laser Technology / El e c tro nic s

2 Uniquely e f f i c i e n t. Contents Uniquely efficient. 2 Why TruPunch is impressive. 4 Punching tools and accessories. 5 Intelligent punching. 6 Totally flexible. 7 TruPunch TruPunch TruPunch machines from TRUMPF offer you the flexibility to process a diverse range of parts. The many and varied applic a t i o n s stretch from simple to complex sheet metal parts with s e r i a l forming and excellent surface and edge quality. This means you can process a multitude of different parts entirely on one machine and fully automated if desired. TruPunch machines are extremely economical and efficient. They provide particular savings in their use of energy and material r e s o u r c e s. The broad choice of high-quality punching tools made by TRUMPF enable flexibility when processing to the highest standards. TruPunch TruPunch Components that pay off. 24 Software: Programmed for success. 26 TruServices: Service like no other. 27 TruPunch: Benefits at a glance. 1 2 Resource-efficient processing. Punching, forming and deburring (on one machine) Full tool flexibility. Quality to suit every requirement. Custom automation. 2

3 TruPunch 1000 Economical entry-level machine. This versatile machine offers an ideal start to punching. It is particularly easy to operate, offers good value for money, and takes up little space. TruPunch 2000 Powerful basic machine. The compact TruPunch 2000 paves the way for the automated p u n c h i n g world of TRUMPF. Being highly productive and flexible, the machine manufactures a wide range of parts and at a very attractive price. TruPunch 3000 Resource-efficient universal machine. With skeleton-free processing, the TruPunch 3000 has material savings of 10% on average. Its clever au t o m a t i o n makes it extremely user-friendly. TruPunch 5000 Productive high-end machine. The TruPunch 5000 is the market leader in productivity, process reliability and flexibility. Individual automation solutions guarantee diverse applications and enable optimal throughput, especially in multishift operation. 3

4 Why TruPunch is impressive. Profitable machining of standard contours and formed sections. Punch in three dimensions. The punching head is well suited for holes as well as for t h r e e - d i m e n s i o n a l geometries. You can process parts entirely on one machine, with no need for downstream work steps. Flexible and cost-efficient with 360 tool rotation. Versatile forming. High-speed processing. First-class punch contours. Fast changeover times. Both stable and accessible. The design principle of all TruPunch machines is an open C frame. This means the machines and workpieces are accessible from three sides. There is plenty of room for loading and unloading manually or automatically. The machine s high level of s t a b i l i t y also ensures accuracy. Good access to the machine from three sides. High accuracy. Fast unloading of parts. Modular automation. 4

5 Punching tools and accessories. Wide selection of high-quality punching tools. For over 40 years, TRUMPF has been providing its customers with top-quality punching tools and much more. No matter what challenges you face, we offer a wide range of support from technical consulting to design assistance, right on to the prompt delivery of your tools. Punching tools: Within our leading Classic tool system we offer a wide range of shapes and coatings as well as free punch shears. With EasyUse in the standard equipment offer, easy setup is guaranteed. Slitting tools: Simple separation contours, the cutting of formed areas or visible edges without nibbling marks can all be performed with flexibility and inexpensively. Forming tools: TRUMPF tools enable you to perform the complete processing spectrum reliably on one machine. A very high processing speed and part qu a l i t y without visible forming marks can be achieved by using roller technology. In addition, we also offer you the appropriate solution for specialized applications such as deburring. Embossing and marking tools: Whether you are looking to inscribe serial numbers, the year of manufacture or your corporate logo, we can provide the tools you need for fast and efficient marking. Tooling accessories: Make set-up and maintenance e a s i e r and increase the service life of your tools. Achieve optimal results with precisely calibrated and perfectly sharpened tools. Slitting tool MultiShear. Roller deburring tool. 5

6 Intelligent punching. The wear-free ram guidance system combined with the mechanism that actively r e t r a c t s the punch ensures accurate results and maximum process reliability. With 360 rotation, you can punch at whatever angle you like. Versatile and cost-efficient with 360 tool rotation. Tools fit snugly into the punching head. One of the biggest advantages of the head design is that it can rotate any tool to the a n g l e that is required, regardless of the tool s shape, size or position in the magazine. Benefits of 360 rotation at a glance: Ability to position tools at any angle. Easily programmed. More efficient use of materials due to versatile sheet layout. Fast changeover times. Low tool costs. 6

7 Totally flexible. Skeleton-free processing The scrap skeleton that remains on the machine in a conventional production strategy is time-consuming to remove. In skeleton-free processing, by contrast, the sheet is totally pierced, leaving not even an edge strip behind. This offers multiple advantages. Process-reliable Material-efficient Operator-friendly Finished parts can be unloaded with higher process reliability. Small parts are unloaded reliably even when the part chute is open. Residual pieces of sheet metal are automatically cut up and r e m o v e d. Common cuts ensure optimal material usage. An average of 10% higher sheet utilization reduces material costs. Smaller bits of residual material simplify logistics and yield higher scrap prices. Working without a scrap skeleton increases safety. Residual pieces of sheet metal can be sorted by material automatically. The sorting flap routes good parts and scrap to specific c o n t a i n e r s. If necessary, the machine can turn your parts before unloading. Material-efficient due to skeleton-free processing. The sorting flap separates scrap from good parts. 7

8 TruPunch 1000 TruPunch 1000: Benefits at a glance The most versatile machine in its class. Control is intuitive and easy to operate. Low operating costs, even at low capacity. Excellent part quality. Minimal footprint. 8

9 Tools and technologies used: Punching, roller deburring, forming: thread with upward and downward extrusion, upward thread punching, cup, clip and hinge, bridges, MultiBend, embossing. Technology used: Roller technology. Economical entry-level machine. The TruPunch 1000 is the ideal punching machine for first-time professional users. It requires a minimum of space and is very easy to operate, yet is capable of handling the full range of basic applications of a TRUMPF punching machine: You can process a complete medium-format sheet with one single clamping operation and without repositioning. The TruPunch 1000 enables you to respond to low-volume orders and batch sizes quickly and with flexibility. The clear touch screen helps you to find your way immediately. With the intuitive operation and menu navigation you are quickly able to produce simple to complex parts. 9

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11 Technical data: TruPunch 1000 small format Work area (X x Y) Capacity Max. sheet thickness Max. punching force Max. presser foot force Max. workpiece weight Speeds X axis Y axis Simultaneous (X and Y) C axis Max. stroke rate when punching (E = 1 mm) Max. stroke rate when marking 80 x 50 in in. 19 tons up to 2 tons 330 lbs in / min 2165 in / min 3819 in / min 180 rpm / min / min Max. acceleration [1] X axis 394 in / s² Y axis 197 in / s² C axis 175 rad / s² Tools Linear magazine 15 tools with 2 clamps (optional 3 rd clamp) No. when using MultiTool MultiTool Tool change time 5 / 10 station Single tool MultiTool Accuracy [2] Positioning accuracy Pa Repeatability Ps 4.4 s 2.2 s ± in. ± in. TRUMPF CNC control Bosch CML 45 Programmable unloading of parts Max. part size when using fixed chute Max. part size when using moving table Space requirements [3] Including safety barriers Power consumption Average power consumption during production Active auto-shutdown 7 x 6 in. 18 x 20 in. 236 x 229 in. 4.3 kw 0.3 kw [1] Up to 220 lbs. sheet weight. [2] Achievable workpiece accuracy depends on various factors including workpiece type, its pretreatment, sheet size and position in the work area. In accordance with VDI/DGQ Measuring length 39 in. [3] Approximate values. Exact specifications can be found in the most recent installation plan. Subject to alteration. Only specifications in our offer and order confirmation are binding. 11

12 TruPunch 2000 TruPunch 2000: Benefits at a glance. 1 Highest productivity in its class. Powerful basic machine. The compact TruPunch 2000 paves the way for the automated punching world of TRUMPF and at a very attractive price. When required, it delivers high productivity around the clock Compact automation. Optimum part quality. Full machining flexibility. High resource efficiency. 12

13 Productive manufacturing. Flexibility and quality down to the finest d e t a i l. With the TruPunch 2000 you will be able to manufacture costeffectively even at low utilization rates due to its low investment and operating costs. Productive processing is ensured by: Dynamic drives with performance at the level of higher power classes. High axis speeds of up to 4252 in/min. Maximum punching rates of up to 900 strokes per minute. Cost-effective automation. SheetMaster Compact is a cost-effective entry-level solution for companies looking to exploit the benefits of automated punching processes. As well as freeing up machine operators for other tasks, automation also increases process reliability and productivity. SheetMaster Compact loads sheets onto the machine and unloads scrap skeletons and microjoint sheets. The latter allow process-reliable production in multishift operations. Brush tables with loading and unloading aids help you to handle materials gently while manufacturing. The large selection of high-quality TRUMPF tools enables you to process a wide range of parts with great flexibility and top-quality results. You can also benefit from our decades of experience in the fields of technology data, software, and service. Eco-friendly and economical. The On-Demand Drive feature means that the punching head s hydraulics always works at an optimum power level. This means that less noise is generated during non-productive times and also reduces the hydraulic load on the overall system. Additional gains in process reliability and efficient material u t i l i z a t i o n are possible through skeleton-free processing. Productive electro-hydraulic punching head. Brush tables for gentle material handling. 13

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15 Technical data: TruPunch 2000 medium format Work area (X x Y) Capacity Max. sheet thickness Max. punching force Max. presser foot force Max. workpiece weight Speeds X axis Y axis Simultaneous (X and Y) C axis Max. stroke rate when punching (E = 1 mm) Max. stroke rate when marking 100 x 50 in in. 19 tons up to 2 tons 330 lbs in / min 2362 in/ min 4252 in / min 180 rpm / min / min Max. acceleration [1] X axis 472 in / s² Y axis 197 in / s² C axis 175 rad / s² Tools Linear magazine 18 tools with 2 clamps (optional 3 rd clamp) No. when using MultiTool MultiTool 5 / 10 stations Tool change time Single tool MultiTool Accuracy [2] Positioning accuracy Pa Repeatability Ps 4.0 s 2.2 s ± in. ± in. TRUMPF CNC control Bosch CML 65 Programmable unloading of parts Max. part size when using fixed chute Max. part size when using moving table Space requirements [3] Including safety barriers Power consumption Average power consumption during production Active auto-shutdown 7 x 6 in. 18 x 20 in. 257 x 230 in. 4.5 kw 0.3 kw [1] Up to 220 lbs. sheet weight. [2] Achievable workpiece accuracy depends on various factors including workpiece type, its pretreatment, sheet size and position in the work area. In accordance with VDI/DGQ Measuring length 39 in. [3] Approximate values. Exact specifications can be found in the most recent installation plan. Subject to alteration. Only specifications in our offer and order confirmation are binding. 15

16 TruPunch 3000 Resource-efficient universal machine. TRUMPF is the first manufacturer in the world to offer punching machines designed for skeleton-free processing. This innovation r e d u c e s material requirements by an average of 10%, increases process reliability and is extremely u s e r- f r i e n d l y. With its electric punching head and an average power consumption of 5.6 kw, the TruPunch 3000 is a very energy-efficient machine. Careful material handling. The adjustable die height enables you to process sheet thicknesses of up to 0.25 inches and obtain top-quality and scratch-free r e s u l t s. For even more convenience, this compact machine can be equipped with an extensive range of automation options d e s i g n e d to make ideal use of the space available. TruPunch 3000: Benefits at a glance High resource efficiency. Skeleton-free processing. Scratch-free material handling. Various automation solutions. Flexible part removal. Energy-efficient electric punching head. 16

17 Extensive automation. SheetMaster: Performs speedy and processreliable loading and unloading, stacking and sorting. Optional tool changer with space for additional tools. Sorter: Separates good parts from scrap. SortMaster Box Linear with part slider: Ensures virtually scratch-free sorting of good parts into c o n t a i n e r s, moving in a linear direction. DisposeMaster: Sorts sheet metal scrap, i n c l u d i n g slugs, according to material type. 17

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19 Technical data: TruPunch 3000 medium format TruPunch 3000 large format Work area (X x Y) 100 x 50 in. 120 x 60 in. Capacity Max. sheet thickness 0.25 in in Max. punching force 19 tons 19 tons Max. presser foot force up to 2 tons up to 2 tons Max. workpiece weight 353 lbs. 507 lbs. Speeds X axis 3543 in / min 3543 in / min Y axis 2362 in / min 2362 in / min Simultaneous (X and Y) 4255 in / min 4252 in / min C axis 330 rpm 330 rpm Max. stroke rate when punching (E = 1 mm) / min / min Max. stroke rate when marking / min / min Max. acceleration [1] X axis 472 in / s² 472 in / s² Y axis 236 in / s² 197 in / s² C axis / s² / s² Tools Linear magazine 18 tools with 2 clamps 21 tools with 3 clamps No. when using MultiTool MultiTool 5 / 10 stations 5 / 10 stations Tool change time Single tool 3.0 s 3.0 s MultiTool 0.3 s 0.3 s Accuracy [2] Positioning accuracy Pa ± in. ± in. Repeatability Ps ± in. ± in. TRUMPF CNC control Bosch Rexroth MTX CMP70 Bosch Rexroth MTX CMP70 Programmable unloading of parts Max. part size with part removal flap 20 x 20 in. 20 x 20 in. Space requirements [3] Including safety barriers 197 x 256 in. 228 x 301 in. Power consumption Average power consumption during production 5.6 kw 5.6 kw Active auto-shutdown 0.3 kw 0.3 kw [1] Up to 220 lbs. sheet weight. [2] Achievable workpiece accuracy depends on various factors, including workpiece type, its pretreatment, sheet size and position in the work area. In accordance with VDI/DGQ Measuring length 39 in. [3] Approximate values. Exact specifications can be found in the most recent installation plan. Subject to alteration. Only specifications in our offer and order confirmation are binding. 19

20 TruPunch 5000 Productive high-end machine. The TruPunch 5000 sets new standards when it comes to productivity. This is facilitated by features such as the zero-backlash drives, which permit maximum axis accelerations. You will also benefit from the high rotation speed of the C axis which enables extremely fast tapping and the productive machining of complex contours. With the powerful hydraulic drive, you can punch at rates of up to 1,600 strokes per minute and mark at rates of up to 2,800 strokes per minute. Smart, reliable production. Through its integrated smart functions, the machine thinks for itself: It identifies potential problems and is even able to resolve them in some cases. In any event, these intelligent functions make the operator s job easier, whether loading with the SheetMaster or unloading with the GripMaster. The variable vacuum slug removal feature adapts the suction p o w e r precisely to match the material being machined. Nimble and versatile. Using retractable clamps, you reach the clamp dead area without the need for resetting, saving yourself a lot of valuable time that would otherwise be spent on programming. This a l l o w s you to process the entire sheet in a single operation and to do so quickly, with flexibility, and with high precision. From forming to roller deburring: with the TruPunch 5000, you can perform a wide range of tasks. TruPunch 5000: Benefits at a glance Unbeatable productivity. Reliable production. Versatile forming. Optimal part quality. Individual automation. Intelligent automation. 20

21 Taking quality into a new dimension. Earn more automatically. The active die ensures that parts are scratch-free. When positioning the sheet, the die is lowered so that it does not come into contact with the material being processed. With the active forming stroke from below, the die achieves form sizes and heights that were previously unattainable. With these useful features, you can attain maximum part flexibility and part quality. As an option, the TruPunch 5000 is also available with programmable stripping force for imprint-free surfaces. You can choose the level of automation for your TruPunch 5000 that suits you and expand it in stages. Your benefits with automation include: Increased machine utilization through a variety of a u t o m a t i o n components such as the SheetMaster. Expanded storage capacity and optimal tool change speed with the ToolMaster Linear automation for 18, 54 or 90 tools. Increased process reliability in automated multishift o p e r a t i o n s with the help of smart functions. TruPunch 5000 the fastest punching machine in the world. Scratch-free processing with active die. Maximum flexibility through retractable clamps. 21

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23 Technical data: TruPunch 5000 medium format TruPunch 5000 large format Work area (X x Y) [1] 100 x 50 in. 120 x 60 in. Capacity Max. sheet thickness 0.3 in. 0.3 in. Max. punching force 25 tons 25 tons Active presser foot force up to 2 tons up to 2 tons Max. workpiece weight 441 lbs. 507 lbs. Speeds X axis 3937 in / min 3937 in / min Y axis 2362 in / min 2362 in / min Simultaneous (X and Y) 4567 in/ min 4567 in / min C axis 500 rpm 500 rpm Max. stroke rate when punching (E = 1 mm) / min / min Max. stroke rate when marking / min / min Max. acceleration [2] X axis 984 in / s² 866 in / s² Y axis 472 in / s² 394 in/ s² C axis / s² / s² Tools Linear magazine 18 tools with 3 clamps 21 tools with 4 clamps No. when using MultiTool MultiTool 5 / 10 stations 5 / 10 stations Tool change time Single tool < 3 s < 3 s MultiTool 0.3 s 0.3 s Accuracy [3] Positioning accuracy Pa ± in. ± in. Repeatability Ps ± in. ± in. TRUMPF CNC control Siemens Sinumerik 840D SL Siemens Sinumerik 840D SL Programmable unloading of parts Max. part size with part removal flap 20 x 20 in. 20 x 20 in. Space requirements [4] Including safety barriers 266 x 240 in. 299 x 276 in. Power consumption Average power consumption during production 9.5 kw 9.5 kw Active auto-shutdown 0.5 kw 0.5 kw [1] Without repositioning. [2] Up to 220 lbs. sheet weight. [3] Achievable workpiece accuracy depends on various factors, including workpiece type, its pretreatment, sheet size and position in the work area. In accordance with VDI/DGQ Measuring length 39 in. [4] Approximate values. Exact specifications can be found in the most recent installation plan. Subject to alteration. Only specifications in our offer and order confirmation are binding. 23

24 Components that pay off. Efficient, economical production through automation. Everything from a single source: there are no interface problems. Optimized material flow and enhanced process reliability boost productivity. Increase capacity by running highly automated multishift operations up to 24 hours a day. Careful material handling ensures more efficient material usage. Clearly organized storage gives you fast access to materials and saves space. SheetMaster SheetMaster C o m p a c t Cart systems SortMaster Box SortMaster Box Linear Compatible machines: TruPunch 2000 TruPunch 3000 TruPunch 5000 [1] With integrated tool changer (optional with SheetMaster). [2] With option skeleton-free processing. 24

25 SheetMaster: Fast and reliable loading and unloading, stacking and sorting. SortMaster Box Linear: Virtually scratch-free sorting of f i n i s h e d parts into containers traveling on horizontal rails. SheetMaster Compact: Space-saving and inexpensive entry-level automation solution for loading sheets and unloading m i c r o j o i n t sheets and scrap skeletons. Cart systems: Double your loading and unloading capacity by deploying versatile storage and sorting solutions for raw m a t e r i a l s and finished parts. SortMaster Box: Sort finished parts into 4 standardized, stackable containers. GripMaster: Fast and reliable removal and stacking of sheet skeletons parallel to the loading process. ToolMaster Linear: Modular tool storage system for 18, 54 or 90 tool stations. DisposeMaster: Conveniently sorts shredded sheet skeletons and stubs according to material type. TruStore: Modular and upgradable storage and shelving system provides a well-organized, space-saving storage solution. Stopa storage solutions: For special requirements we also offer highly customizable storage solutions in cooperation with our partner, Stopa. GripMaster ToolMaster Linear DisposeMaster TruStore Stopa storage s o l u t i o n s [1] [2] 25

26 Software: Programmed for success. Our TruTops Punch programming software helps you to take full advantage of the potential of our TruPunch machines. No other comparable product offers the same combination of process reliability and high-speed NC coding. Automatic features enable fast and efficient programming. Nesting solutions are perfectly tailored to your specific requirements and the scrap skeleton management function ensures the best possible material utilization. This impressive functionality is topped off with a user-friendly interface that includes powerful, yet easy-to-use simulation options. TruTops Punch: Benefits at a glance. Outstanding process reliability combined with fast NC programs. Full control over workpiece machining and process parameters. A product of TRUMPF s integrated design process from concept to production planning. Consistent modern operating concept based on ergonomic principles and efficiency. Job interface saves time when entering and administering job data. Optimized use of materials and skeleton-free production. 26

27 TruServices: Service like no other. Throughout the lifecycle of your machine. Pre-owned Machines Financing Consulting Software Customer Training Punching Tools Product Enhancements Bending Tools Service Agreements Spare Parts Technical Service Regardless of the TRUMPF technology you use, you will always get the best service. With the award-winning spare parts l o g i s t i c s at TRUMPF, we guarantee the highest availability of spare parts and provide you with the products you need in the shortest time. TRUMPF offers you individual financing solutions quickly and without a lot of paperwork. Our service technicians are highly trained and always available when you need them. A Service Agreement is the ideal way of ensuring the highest availability of your machine. Should your requirements change, we have flexible upgrading options and technical innovations that will make your machine even better. Our broad range of training courses with experienced trainers and hands-on practice will give you a head start in understanding and operating your machine. The TRUMPF Group ranks among the world s leading manufacturers of production technology and industrial lasers. Technical and e f f i c i e n t solutions for our customers have been our focus since As a leading technology supplier, TRUMPF is a one-stop shop for all of your technology needs: machines, automation, storage technology and services. 27

28 TRUMPF is certified according to ISO 9001:2008 Ident. no _ Specifications subject to change without notice. TRUMPF Inc. Farmington Industrial Park Farmington CT Phone: Fax: Homepage: