Concept One Robot. Precision Remanufacturing. Munhofen Innovation, LLC. Robot Configuration Identifier. Austin, Texas.

Transcription

1 Precision Remanufacturing Munhofen Innovation, LLC Austin, Texas Robot Configuration Identifier

2 System Configuration Table of contents 3. Forward 4. Questionnaire 5. C Motor Robot Illustrations 6. Z Robot Illustrations 7. Stepper driver illustrations 8. Power supply illustrations, system level 9. Power supply configurations 2 Robot ID R1.1 Munhofen Innovation, LLC

3 System Configuration Forward The purpose of this guide is to identify key components of a Concept One system to determine the current robot configuration. This information is required prior to the remanufacturing process for pricing and to determine which upgrade options are available. Scope Identify the Concept One robot configuration C Type Motors Z Type Motors Identify the stepper motor driver system C Drives (90 Volt) OEM750 Drives (70 Volt, used for Z type motors) Identify the DC power configuration Compumotor DC discrete robot power supply Megapac modular power supply 3 Robot ID R1.1 Munhofen Innovation, LLC

4 System Identification Questionnaire Step 1: Identify your robot (A) C Type Use Illustrations: Robot: Page 3, figs 1, 2 & 3 Control: Page 5, fig 7 If you selected (A) go to step 2 (B) Z Type Use Illustrations: Robot: Page 4, figs 4, 5 & 6 Step 2: Control: Page 5, fig 7 If you selected (B) your system has already been upgraded, Std Z remanufacture applies If you have a C type robot, do you wish to upgrade your system to Z type? (C) Yes (See Z retrofit brochure for benefits and details) If Yes, proceed to Step 3 to identify your DC configuration (D) No, Standard remanufacturing with C type motors Step 3: If you select No go no further, Std C remanufacture applies What type of DC power configuration do you have? (F) Compumotor DC4 Use Illustrations: Page 6, figure 9) DC4 can be jumpered for 70 Volt operation (Page 7) (E) Megapac Use Illustrations: Page 6, figure Volt Cartridge required (Page 7) 4 Robot ID R1.1 Munhofen Innovation, LLC

5 Identification C Motor Equipped Robot Note: Typical gray C motors Fig 1 Typical C motor equipped robot Fig 2 Motor bracket, C Type with LEMO connectors Fig 3 Typical C motor with LEMO connector 5 Robot ID R1.1 Munhofen Innovation, LLC

6 Identification Z Motor Equipped Robot Z motor equipped robot equipped with AMP connectors and replaceable cables Note: Black Z motors Figure 4 Typical Z Motor robot Fig 5 Motor cable bracket configured with AMP connectors for Z motors Fig 6 Typical Z motor with AMP connector 6 Robot ID R1.1 Munhofen Innovation, LLC

7 Control System Identification Stepper Motor drivers C Type Control System C Drives are identified by the large black heat sinks This is the legacy configuration Fig 7 Z Type Control System OEM 750 Drives Identified by smaller gray drives with no heat sinks This is the upgraded configuration Figure 1 Fig 8 7 Robot ID R1.1 Munhofen Innovation, LLC

8 Concept One Robot System DC Power Configurations DC Power Identification This is the original (OLD) C1 Configuration 90 Volt operation Discrete Compumotor DC4 supply for stepper DC Obsolete Quad Power Supply System DC Power Obsolete Very few systems still use this configuration Fig 9 Quad Power Supply Current Configuration Megapac modular power supply Provides all DC power to system Fig 10 Megapac Power Supply 8 Robot ID R1.1 Munhofen Innovation, LLC

9 Concept One Robot DC power for the Z type retrofit Z Retrofit Power (Requires 70V) Compumotor DC-4 supply1 DC-4 can be jumpered for 70V operation Fig 11 Fig 12 Your system may have a Compumotor DC4 power supply (Fig 11). Which can be jumpered for 70V operation, also see figure 12 Megapac power supply Fig 13 Fig 14 Your system may have a Megapac power supply (Fig 13). The 90V cartridge is simply replaced with a 70V cartridge (Fig 14) Notes: 1) The DC3 supply looks very similar to the DC4, If your system has a DC3 power supply it is not configurable for 70 volt and must be replaced. 2) Detailed installation instructions included with retrofit 9 Robot ID R1.1 Munhofen Innovation, LLC