TECHLINE Solar Catalogue

Transcription

1 TECHLINE Solar Catalogue

2 Movement for Solar Power Tracking Systems Right now you are holding the solar product catalogue from LINAK, presenting an overview of our solar product range. Our purpose with this catalogue is to give you as much information as possible in order for you to be able to design your solar tracker in the best way. The solar product range has been designed with all challenges from solar applications in mind like e.g. limited end play, high precision, large holding forces due to wind loads etc. Our design criteria have been to design actuators with a lifetime of 20 years. To support this statement we offer a 5 year warranty according to the conditions stated in this catalogue. LINAK solar park At LINAK, we are very dedicated to green initiatives - we think green in everything we do. Therefore, we are also investing in innovative actuator solutions for the renewable energy sector. One of the recent projects was to build our own solar park. Besides contributing to a better environment and climate and cutting down significantly on the headquarters CO 2 emissions, the park also serves as an excellent display of a broad range of LINAK s products in action and helps improve our knowledge and capabilities within solar applications. 2

3 LINAK in brief LINAK has grown from humble beginnings in Since Bent Jensen, CEO and Owner, took over the family company in 1976 and introduced the idea of the linear actuator to improve people s lives, LINAK has continuously expanded all over the world. LINAK Group Headquarters in Guderup, Denmark spans over 38,000 m 2 of development and production facilities. LINAK has approx. 1,600 dedicated employees in 35 countries. The LINAK Group is divided into 5 divisions organised as individual business units. This ensures that customers within the various business areas will always be serviced by a team of experts with immense relevant insight and experience. 3

4 Actuator LA37 Solid and powerful Tough applications require equally tough actuator solutions. The actuator LA37 is specifically developed for heavy-duty applications in harsh environments, where there is a need for high lifting capacity and holding force. The LA37 offers the well-known LINAK quality, guaranteeing you a maintenance-free product with a long lifetime. Max thrust up to 15,000 N Max speed up to 3.5 mm/sec Standard stroke mm Protection class IP66 / IP69K Voltage 12 or 24V DC Heavy-duty aluminum housing for harsh conditions Integrated brake, high self-locking ability Hand crank for manual operation Built-in endstop and feedback systems Salt spray and chemical tested LA37 with 12V motor Order number Push max. Pull max. Selflocking min. Push* Selflocking min. Pull Pitch (mm/spindle rev.) Typical speed (mm/s) load Standard stroke lengths (mm) Typical amp.** (A) 12 V No load Full load No load Full load 371CXXX1XXXX2XX CXXXAXXXX2XX LA37 with 24V motor Order number Push max. Pull max. Selflocking min. Push* Selflocking min. Pull Pitch (mm/spindle rev.) Typical speed (mm/s) load Standard stroke lengths (mm) Typical amp.** (A) 24 V No load Full load No load Full load 371CXXX1XXXX2XX CXXXAXXXX2XX LA37 Load versus Stroke Length Load - Push Stroke Length (mm) 4 * Depending on stroke length in push ** Depending on temperature - see the LA37 data sheet

5 Environmental test Climatic Test Specification Comment TRD number Cold test EN (Ab) EN (Ad) Storage at low temperature: Temperature: -40 C Duration: 72h Not connected Tested at room temperature. Operating at low temperature: TRD0509 TRD0509 Temperature: -30 C Duration: 2h Actuator is not activated/connected Tested at low temperature. Dry Heat EN (Bb) EN (Bd) Storage at high temperature: Temperature: +90 C Duration: 72h Actuator is not activated/connected. Tested at room temperature Storage at high temperature: Temperature: +70ºC Duration: 1000h Actuator is not activated/connected Tested at high temperature. Operating at high temperature: TRD0510 TRD0507 Temperature: +60 C Int. max. 17% Duration:700h Actuator is activated Tested at high temperature. Change of temperature EN (Na) EN (Nb) Rapid change of temperature: High temperature: +100 C in 60 minutes. Low temperature: -30 C in 60 minutes. Transition time:<10 seconds Duration: 100 cycles Actuator is not activated/connected. Tested at room temperature. Controlled change of temperature: Temperature change 5 C pr. minute High temperature: +70 C in 60 minutes. Low temperature: -30 C in 30 minutes. 130 minutes pr. Cycle. Duration: cycles (90days) Actuator is not activated/connected. Tested at 250, 500 and cycles at low and high temperatures. TRD0501 TRD0508 Damp heat EN (Db) EN (Ca) Damp heat, Cyclic: Relative humidity: 93-98% High temperature: +55 C in 12 hours Low temperature: +25 C in 12 hours Duration: 21cycles * 24hours Actuator is not activated/connected Tested within 1 hour after condensation, That means after upper temperature has been reached. Damp heat, Steady state: Relative humidity: 93-95% Temperature: +40 ±2 C Duration: 56 days Actuator is not activated/connected. Tested within one hour after exposure TRD0505 TRD0518 Salt spray test Actuators are tested for corrosion resistance at 500 hours salt spray test. TRD3989 Degrees of protection PX6 static: Actuators are tested for water ingress according to IPX6, without movement. TRD4003 Environmental test - Mechanical Test Specification Comment TRD number Free fall Free fall from all sides: TRD0511 Height of fall: 0.4 meter onto steel. Actuator not activated/connected. Vibration EN (Fdb) EN (Fc) Random vibration: Short time test:6.29g RMS Actuator is not connected Long time test: 7.21g RMS Actuator is not connected Duration: 2 hours in each direction Sinus vibration: TRD0502 TRD0517 Frequency 5-25Hz: Amplitude = 3.3mm pp Frequency Hz: Acceleration 4g Number of directions: 3 (X-Z-Y) Duration: 2 hours in each direction. Actuator is not activated Bump EN (Eb) Bump test: Level: 40g Duration: 6 milliseconds Number of bumps: 500 shocks in each of 6 directions. Actuator is not connected. TRD0503 Shock EN (Ea) Shock test: Level: 100g Duration: 6 milliseconds Number of bumps: 3 shocks in each of 6 directions. Actuator is not connected. Static load Static push and pull tests of basic actuators with 500, 750 and 1.000mm strokes. TRD0504 TRD3996 Dynamic load Dynamic push/pull tests of the actuator. TRD3990 Self-locking test Self-locking tests at dynamic and static load. TRD3988 Abuse test Tests at 100% duty cycle until damage. TRD3985 Lifetime test Environmental test - Electrical Lifetime tests performed at combined loads in push and pull situations. TRD4001 Test Specification Comment TRD number Power supply ASAE EP455 (1990) Operating voltages +10V - +16V TRD0522 Over voltage +26(V) / 5min. Reverse polarity 26(V) / 5min. Short circuit to ground 16 (V) / 5min. Short circuit to supply 16(V) / 5 min. HF-immunity EN Level: 30 V/m. at 26MHz 1000mHz 80% 1KHz TRD0516 Emmision EN Level is inside limits for 12V motor TRD0516 Insulation test Level: 500VAC/25-100hz for 1 minute TRD0516 Automotive transients Current and Speed ISO 7637 Load dump test only accepted on motor power connection. TRD0521 Actuators with loads of 0N, 7.500N and N are tested at minus 30ºC, plus 20ºC and 70ºC TRD3987 IPX4 dynamic: Actuators are tested in rainy conditions with movement. IP6X: Actuators are tested for dust sealing properties according to IP6X. Chemicals BS7691 / 96hours Diesel 100% Hydraulic oil 100% Ethylene Glucol 50% Urea Nitrogen saturated solution Liquid lime 10% (Super- Cal) NPK Fertilizer (NPK ) saturated Tested for corrosion. Climate test with Modbus pcb Climate test with Hall pcb Actuators with Modbus pcb are tested with N load, at temperatures of plus 5ºC and plus 40ºC. Actuators with Hall pcb are tested with N load, at temperatures of minus 30ºC and plus 70ºC TRD4004 TRD3986 TRD0525 TRD3994 TRD3992 5

6 Actuator LA37 - Trunnion mounted Robust and dependable Tough applications require equally tough actuator solutions. The LA37 was specifically developed for solar applications, where there is a need for more lifting capacity and holding force. This is done without compromising the well-known LINAK quality, so you can expect a minimum of maintenance and a long lifetime of up to 20 years - that is why we grant 5 years warranty. Force 7.5 kn (7,000 cycles) - 15 kn (700 cycles), MODBUS 10 kn Static holding force up to 45 kn* in push and pull Dynamic wind stress forces 15 kn push/pull 100,000 times Speed 3.5 mm/sec. 24 V DC motor Stroke length 500, 750 and 1000 mm Heavy-duty aluminium housing for harsh conditions IP66 for outdoor use (dynamic) Integrated brake, high self-locking ability Embedded electronics and feedback, e.g. HALL pulses or Modbus RTU Ball rod eye 5 year warranty** * depending on stroke length ** special conditions Duty cycle at max. load 15% at -30 C to +70 C Ambient operating temperature and full 15 kn performance from -30 C to +70 C Ambient temperature and full 10 kn performance with MODBUS actuators +5 C to +40 C fully extracted (mm) 6

7 Dimensions (1000 mm): Retracted The drawing shows an actuator with a stroke of 1000 mm. Values of other strokelengths: Stroke L La Lb The LA37 is tested according to the following standards: TRD document Test Details TRD3996 Static load Static push and pull tests of basic actuators with 500, 750 and 1000 mm strokes. TRD3990 Dynamic load Dynamic push/pull tests of the actuator. TRD3988 Self-locking test Self locking tests at dynamic and static load. TRD3985 Abuse test Tests at 100% duty cycle until damage. TRD4001 Lifetime test Lifetime tests performed at combined loads in push and pull situations. TRD3994 Climate test with Modbus pcb Actuators with Modbus pcb are tested with 15000N load, at temperatures of plus 5 C and plus 40 C. TRD3992 Climate test with Hall pcb Actuators with Hall pcb are tested with 15,000N load, at temperatures of minus 30 C and plus 70 C. TRD3987 Current and Speed Actuators with loads of 0N, 7,500N and 15,000N are tested at minus 30 C, plus 20 C and 70 C. TRD4003 IP X6 static Actuators are tested for water ingress according to IP X6, without movement. TRD4004 IP X4 dynamic Actuators are tested in rainy conditions with movement. TRD3986 IP 6X Actuators are tested for dust sealing properties according to IP 6X. TRD3989 Salt spray test Actuators are tested for corrosion resistance at 500 hours salt spray test. TRD3991 FAI First article inspection made on new actuators. 7

8 Actuator LA36 Reliable and tough The actuator LA36 is one of the most solid and powerful LINAK actuators, designed to operate under extreme conditions. The LA36 is a maintenance-free product with a long lifetime and a high IP degree. This high-quality actuator offers a very strong alternative to hydraulic solutions. Max thrust up to 10,000 N Max speed up to 160 mm/sec. Embedded electronic possibilities as e.g. Modbus Standard stroke mm Heavy-duty aluminium housing for harsh conditions Protection class IP66 / IP69K Integrated brake, high self-locking ability Voltage 12, 24 or 36 V DC Hall sensors or potentiometer for relative or absolute feedback End-stops: slip clutch or built-in limit switches Solid metal construction Hand crank for manual operation Salt and chemical tested High-pressure cleaning resistant LA36 with 24V motor Order number Push max. Pull max. *Self-lock min. Push *Self-lock min. Pull Pitch (mm/spindle rev.) Typical speed (mm/s) Load Standard stroke lengths (mm) In steps of 50 mm Typical amp. (A) 24 V no full No load Full load LA36 24VBXX * LA36 with 36V motor Order number Push max. Pull max. *Self-lock min. Push *Self-lock min. Pull Pitch (mm/spindle rev.) Typical speed (mm/s) Load Standard stroke lengths (mm) In steps of 50 mm Typical amp. (A) 36 V no full No load Full load LA36 36VCXX * * There are limitations on the stroke length if you need full load, please see LA36 Load v. Stroke Length Ampere LA36 36V motor current vs. load 10 20mm/ 20mm/ 12mm/ 12mm/ 12mm/ 8mm/ E gear F gear F gear G gear H gear H gear Load Speed (mm/s) LA36 24V motor speed vs. load mm/ 120 E gear mm/ 60 F gear 12mm/ 40 F gear 12mm/ 12mm/ 20 G gear H gear 8mm/ H gear Load Speed (mm/s) LA36 36V motor speed vs. load mm/ 120 E gear mm/ 60 F gear 12mm/ 40 F gear 12mm/ 12mm/ 20 G gear H gear 8mm/ H gear Load Ampere LA36 24V motor current vs. load 12 20mm 20mm/ 12mm/ 12mm/ 12mm/ 8mm/ E gear F gear F gear G gear H gear H gear Load 8

9 Option 6 LINAK P/N: Option C LINAK P/N: Option D LINAK P/N: Environmental test - Mechanical Test Specification Comment Status Free fall Vibration EN (Fdb) Free fall from all sides: Height of fall: 0.4 metres onto steel. Actuator not activated/connected. Random vibration: TRD0511 TRD0502 Environmental test Climatic Test Specification Comment Details Cold test EN (Ab) EN (Ad) Storage at low temperature Operating at low temperature TRD0509 TRD0509 Dry Heat EN (Bb) Storage at high temperature TRD0510 EN (Fc) Sinus vibration TRD0517 Bump EN (Eb) Bump test TRD0503 Storage at high temperature TRD0507 Shock EN (Ea) Shock test TRD0504 EN (Bd) Operating at high temperature Change of temperature EN (Na) Rapid change of temperature TRD0501 EN (Nb) Controlled change of temperature TRD0508 Environmental test - Electrical Damp heat EN (Db) Damp heat, Cyclic TRD0505 Test Specification Comment Status Power supply ASAE EP455 (1990) Operating voltages +10V - +16V TRD0522 Over voltage +26(V) / 5min. Reverse polarity 26(V) / 5min. Short circuit to ground 16 (V) / 5min. Short circuit to supply 16(V) / 5 min. HF-immunitet EN Level: 30 V/m. at 26MHz 1000mHz TRD % 1KHz Emmision EN Level is inside limits for 12V motor TRD0516 Insulation test Level: 500VAC/25-100hz for 1 minute TRD0516 Automotive transients ISO 7637 Load dump test only accepted on motor power connection. TRD0521 EN (Ca) Damp heat, Steady state TRD0518 Salt mist. EN (Kb) Salt spray test TRD0506 Degrees of EN60529 IP66 IP6X - Dust TRD0514 protection IPX6 Water TRD0513 DIN40050 IP69K IPX6 Connected actuator IPX6 Connected actuator and push 6800 High pressure cleaner DUNK test The actuator has been warmed up to 115ºC for 20 hours. After this it is cooled down in 20ºC saltwater. Cooling time: 5 minutes Opened for checking salt deposit and water. Chemicals BS7691 / 96hours Diesel 100% Hydraulic oil 100% Ethylene Glucol 50% Urea Nitrogen saturated solution Liquid lime 10% (Super- Cal) NPK Fertilizer (NPK ) saturated Tested for corrosion. TRD0513 TRD0513 TRD0512 TRD0515 TRD0525 9

10 Actuator LA35 Flexible and powerful The actuator LA35 is a powerful actuator with a low noise level. It is designed for a variety of both indoor and outdoor applications and provides a practical, cost-effective solution with low power consumption. Max. thrust up to 6,000 N in push and up to 4,000 N in pull Max. speed up to 19 mm/sec. Embedded electronic possibilities as e.g. Modbus Heavy-duty aluminium housing for harsh concitions Protection class IP66 dynamic, IP69K static Stroke up to 600 mm Voltage 12 or 24 DC Easy to use interface - with integrated power electronics for direct connection to control system Potential free limit switches as an option Hall sensors or potentiometer for relative or absolute feedback, regardless of stroke length Built-in limit switches and brake LA35 with 24V motor Order number Push max. Pull max. Self-lock min. Push Self-lock min. Pull Pitch (mm/spindle rev.) Typical speed (mm/s) Standard stroke lengths (mm) In steps of 50 mm Typical amp. No load Full load No load Full load 3510xx xx

11 Dimensions: The LA35 is tested according to the following standards: Test Specification Comment Cold test Dry heat Change of temperature Damp heat EN (Ab) EN (Ad) EN (Bb) EN (Bd) EN (Na) EN (Nb) EN (Db) EN (Ca) Storage at low temperature: -40 C Operating at low temperature: -30 C Storage at high temperature: +90 C Operating at high temperature: +60 C Rapid change in temperature: +100 C to -30 C Controlled change of temperature: +70 C to -30 C Damp heat, Cyclic: Relative humidity %, High +55 C, low +25 C Damp heat, Steady: Relative humidity %, +40 C ± 2 C Salt spray EN (Kb) Salt spray test: 500 hours incl. spraying periods + humidity storage Degrees of protection EN60529-IP66 DIN IP69K DUNK test IP6X Dust: Dust-tight IPX6 Water: No ingress of water causing damage Warmed up to 115 C for 20 hours, cooled down in 20 C saltwater Chemicals BS7691/96 hours Resistant against: diesel, hydraulic oil, ethylene glycol, urea nitrogen, liquid lime, NPK frtilisers Free fall Free fall from all sides: 0.4 meters on to steel Vibration EN (Fdb) EN (Fc) Random vibration: Short time 6.29 g RMS (Rod Mean Square) Long time 7.21 g RMS Sinus vibration: Freq Hz, amplitude = 3.3 mm pp Freq Hz, acceleration 4 g Bump EN (Eb) Bump test: Level 40 g for 6 milliseconds. 3,000 bumps Shock EN (Ea) Shock test: Level 100 g for 6 milliseconds Electromagnetic fields Radio frequency common mode ISO m distance EN IEC V/m, 80%AM, 1 khz Mhz 10 V/m, 80% AM, 1kHz Mh 3 V/m, 80% AM, 1 khz GHz 1 V/m, 80% AM GHz 10 Vrms, 80% AM MHz Conducted transients ISO :2004 Pulses 1, 2, 3a, 3b, 4, 5 ESD ISO IEC kv contact discharge 15 kv air discharge 330 pf Ω ± 6 kv contact discharge ± 8 kv air discharge Burst transients IEC ± 2 kv Surge transients IEC ± 2 kv (42 Ω output) Narrow Band 1m distance ISO dbµ V/m, MHz dbµ V/m, MHz 53 dbµ V/m, MHz Broad Band 1m distance ISO dbµ V/m, MHz dbµ V/m, MHz 63 dbµ V/m MHz Radiated emission 10 m distance CISPR dbµ V/m, MHz 37 dbµ V/m, MHz Conducted emission DC port CISPR dbµ V (QP), MHz 66 dbµ V (AV), MHz 73 dbµ V (QP), MHz 60 dbµ V (AV), MHz 11

12 Actuator with embedded BUS communication - LA35, LA36, LA37 Modbus is a well-known communication technology that has been on the market for years. Modbus simplifies the communication, meaning you can connect several solar trackers in serial and thereby eliminate the need for lots of signal cables and still control the whole park from a central point. As the first actuator manufacturer LINAK is embedding this protocol directly in the LA35 and LA36 actuators. The advantages are many: Lower investment Less complex system Less cables due to BUS topology Less need for I/O boxes Less programming time due to standard communication language Less installation time as the number of components are reduced and the control of the solution is embedded Everything is programmable and controllable from a central controller One scalable solution for different sizes of installations Lower maintenance and operational costs Less components Maintenance-free mechanics Easy integration with SCADA systems through BUS interface Integrated diagnostics enable preventive maintenance. E.g. log of current, cycles and temperature Remote monitoring of installation by use of an Ethernet-BUS gateway Longer lifetime Electronic overload protection protects the actuator. The current can be adjusted in both directions Lowering of speed and soft-start and stop reduce the wear on mechanical parts Temperature surveillance and alarm Hall potentiometer (non-contact potentiometer) Improved yield of PV installations Accurate positioning of solar panels or mirrors improve return of investment Enhancement of solar algorithm from a central point 12

13 IC movement for solar tracking IC is the range of integrated control options for TECHLINE actuators that present you with almost unlimited possibilities for superior control and monitoring, to enhance the value and performance of your application. For solar tracking, actuators with IC provide cost-effective performance and innovative technology: The actuator can be customised on site to fit multiple solutions in a single application. Easy monitoring of the actuator s condition which ensures a minimum of downtime. All IC options are based on the same well-tested interface, which is covered by the actuator s IP degree. Simple installation with built-in electronics. Easy overview and precise control of the actuator movement. If you are looking for a movement solution that will help you stay competitive in the future, then go for LINAK actuators with integrated controller, and Move for the Future. Choose between four IC variants: IC BASIC IC ADVANCED The plug and play option that comes preconfigured to meet your exact requirements. The customisable option with enhanced monitoring and read-out of actuator information. PARALLEL BUS The smart and self-configurable option that allows for parallel drive of up to 8 actuators. The BUS communication option with either Modbus RTU RS485 or Linbus. For more information about the possibilities with an integrated controller (IC), please contact LINAK TECHLINE, or go to linak.com/techline/moveforthefuture 13

14 100% function tests In each application, the actuator is just one component of many, but at TECHLINE we fully appreciate that it is of utmost importance to you and your customers. Not a single actuator leaves LINAK until it has undergone a 100% function test. Depending on the actuator type, various tests have been carried through. Please consult your local LINAK office or take a look at the actuator data sheet in question to get a thorough test overview. Electrical tests: All electrical parts are tested i.e. power supply, power and signals cables, control signals etc. Electrical immunity is tested according to industrial standards i.e. for radio noise, electrical discharge and burst.* ( *) These tests do not apply to third party products! This is your guarantee that a solution based on LINAK TECHLINE electric actuator systems is a solution that will work reliably for years and years. Climatic tests: In the climatic test the actuators are tested to operate in extreme temperatures as well as to endure rapid changes in temperature. In some tests, the actuator has to withstand going from a +100 C environment to -30 C repeatedly and still maintain full functionality. Mechanical tests: Vibration: The actuator must withstand continuous vibration in three directions. Shock: The shock test puts the actuator through 3 shocks of up to 100 G in each of 6 directions. Bump: The actuator receives bumps of up to 40 G in each of six directions several hundred times. 14

15 EN/IEC EN/IEC EN /25/EC EN/ISO EN/IEC /104/EC EN/ISO EN/ISO Generic standard emission industry - Electrical equipment of machinery - Railway applications - Rolling stock apparatus - Recreational crafts directive - Earth moving machinery - Generic standard immunity industry - Automotive Directive - Agricultural and forestry machines - Construction machinery EN (Ab) EN (Bb) EN EN EN EN60529-IP66 BS7691/96 hours - Cold test - Dry heat - Change of temperature - Damp heat - Salt spray - Degrees of protection - Chemicals EN (Fdb) EN (Eb) EN (Ea) - Vibration - Bump - Shock 15

16 Extended warranty periods All LINAK actuators are warranted as stated in STANDARD TERMS OF SALE AND DELIVERY FOR LINAK A/S. For solar applications we have extended the warranty period from 18 to 60 months. Please remember that it is the purchaser who is responsible for determining the suitability of LINAK products for specific applications and the relevant weather conditions. The product should be stored and handled as set forth in the TECHLINE Solar Catalogue. If the specifications in the TECHLINE Solar Catalogue are not followed, LINAK will disclaim any liability for defects caused by high or low temperatures, effect from the wind, the sun or ocean vapours or which are otherwise caused by weather conditions or improper storing or handling. LINAK has a well-developed sales and service organisation in Europe, Americas, Asia and Australia. Therefore, we can assist you and your customers locally, under the global sales concept idea: Be global, act local We add value to your products by offering innovative solutions, extensive knowledge, world-class production and global presence. LINAK has a world-class global sales and service organisation. Today we are present in 35 countries all over the world. For further information about the TECHLINE product programme: Terms of use The user is responsible for determining the suitability of LINAK products for a specific application. LINAK takes great care in providing accurate and up-todate information on its products. However, due to continuous development in order to improve its products, LINAK products are subject to frequent modifications and changes without prior notice. Therefore, LINAK cannot guarantee the correct and actual status of said information on its products. While LINAK uses its best efforts to fulfil orders, LINAK cannot, for the same reasons as mentioned above, guarantee the availability of any particular product. Therefore, LINAK reserves the right to discontinue the sale of any product displayed on its website or listed in its catalogues or other written material drawn up by LINAK. All sales are subject to the Standard Terms of Sale and Delivery for LINAK. For a copy hereof, please contact LINAK. MA M F Printer: grafisk arbejde