WHEN OLD BECOMES NEW AGAIN SANDVIK REBUILD SOLUTIONS - LOADING AND HAULING

Transcription

1 WHEN OLD BECOMES NEW AGAIN SANDVIK REBUILD SOLUTIONS - LOADING AND HAULING

2 A NEW LEASE ON LIFE WHY REBUILD WITH SANDVIK? Your Sandvik loaders and trucks have long proven their value as a vital part of your mining operation safe, productive and reliable workhorses in your toughest underground applications. If major components start to fail and your assets begin nearing the end of their first life, let us restore them to their original glory. Our module rebuilds of specific subsystems can also extend your equipment s lifetime. Extend the life of your equipment and restore to as new condition for a fraction of the cost of a new unit Expect as new service and maintenance costs, improving total cost of ownership and increasing your profitability In these cost conscious times for our industry, replacing an exhausted asset with new equipment often isn t feasible. Our comprehensive Sandvik rebuild solutions can double the average service life of your loading and hauling fleet for a fraction of new capital investment cost. LOADING AND HAULING SOLUTIONS Investing in a Sandvik rebuild is an investment in productivity, reliability and safety. When we bring your Sandvik loader or underground truck back to as new condition, you ll gain as many as 12,000 additional hours out of your original capital investment. 12-month/2,000-hour OEM warranties and post-rebuild support provide peace of mind that your reborn equipment will deliver Sandvik original, new and remanufactured parts improve reliability and productivity, reducing risk of future failures and downtime Restoring your equipment to original OEM specification with safety upgrades included as standard ensures it returns to your mine safer than before We offer three different scopes of loading and hauling rebuilds: Life Extension: You choose specific subsystems of greatest importance to be rebuilt. We ve defined four specific rebuild modules for Sandvik loaders: powertrain, front end, hydraulic and electrical. Reborn: A full-scope rebuild, including all possible subsystems, product standardizations and safety updates. When completed in a certified Sandvik workshop, you can expect a similar service life as a new unit. Performance: A full-scope rebuild, including all possible subsystems, product standardizations and safety updates, plus additional safety and productivity upgrades you choose from our offering. As the OEM, we understand your equipment best and have the expertise to maximize its second life and your ROI. We guarantee our work under a 12-month/2,000-hour Sandvik warranty and we ll be there to support your rebuilt unit when it returns to action. Systematic, globally refined processes ensure faster turnaround time than non-oem rebuilds and deliveries of new equipment HOW DOES IT WORK? If your equipment meets preconditions for durability and quality, we ll first decommission, clean and disassemble it in our workshop. We then remanufacture or replace worn-out components that could otherwise become a major financial burden in terms of equipment downtime, repair work and lost productivity. Sandvik rebuild kits, subassemblies and system modules ensure efficiency in our rebuild process, during which the latest product and safety updates are incorporated to help improve reliability, endurance and safety once your equipment is back in operation. Finally we reassemble, test and recommission your unit before returning it with updated parts and service manuals and schematics. Our dedicated technicians are trained to rebuild Sandvik loading and hauling equipment following a systematic process and supported by stringent environmental, health and safety (EHS) standards. Our standardized approach ensures best possible rebuild quality and reduces turnaround time, so you ll have a more reliable unit back in operation even sooner.

3 Give your equipment a second life while boosting your bottom line: up to 50% average savings on lead time vs. new equipment purchase or non-oem repairers* up to 70% cheaper operational costs* Investment Cost Operating and Availability Costs per Hr up to 35% less cost for Reborn or Performance scopes than a new capital investment up to 20% increased reliability without new capital investment* Time Sandvik New Sandvik Reborn Local Repair *Test results and calculations are to be considered as results reached under certain and controlled conditions. These test results and calculations should not be treated as specifications and Sandvik does not guarantee, warrant or represent the outcome of test results or calculations in any or all circumstanses.

4 PERFORMANCE REBUILD SAFETY UPGRADES The safety of our customers, our suppliers and our colleagues is our top priority at Sandvik. We are committed to supporting safe and healthy workplaces. The demand upon our industry to eliminate harm has never been as great as it is today. We are continuously striving to make our solutions safer. We offer additional safety upgrades under our Performance rebuild scope to help ensure your equipment, people and operations are even safer. FIRE SUPPRESSION The consequences of underground fires, no matter how rare, can be devastating. Our fire suppression system incorporates strategically placed outlets to suppress fires before they harm your employees or cause severe damage to your equipment and operation. LED LIGHTS UPGRADE Our LED lighting solutions are more robust and resistant to harsh mining environments. Not only do they increase visibility, they also reduce your operational costs thanks to their longer life. SAFETY RAILING Minimizing safety risks is vital. We can fit safety railings to your equipment during a rebuild to ensure that future maintenance can be performed even safer. SIDE AND REVERSE CAMERAS Installation of a side and reverse camera system improves operator visibility and safety, and reduces the risk of accidental damage. RECOVERY SYSTEM Safely and efficiently recover your loader after a breakdown with the help of our electro/hydraulic recovery system. This system even functions if your loader loses battery power. PERFORMANCE REBUILD PRODUCTIVITY UPGRADES Meet your production targets in a smarter, faster and more cost efficient way by upgrading your equipment with the latest advancements in productivity: ENGINE UPGRADE Minimize your environmental footprint and maximize your productivity. Upgrading the engine in your truck or loader delivers a range of benefits, including reductions in exhaust emissions and fuel burn, improved speed control and extended component lifetime and maintenance intervals. It can also help you avoid mid-life rebuild costs. SANDVIK GET (BUCKET/BOWL) Sandvik Ground Engaging Tools (GET) are fitted in strategic locations on your buckets and bowls to prevent excessive wear of these crucial components. Worn buckets and bowls impact your overall equipment effectiveness and, as such, this upgrade also helps keep your buckets and bowls fully loaded. POWERTRAIN UPGRADES Upgrade your Sandvik axles to improve component endurance and reliability. Access components offered through our Component Exchange program, which delivers rapid response and prompt availability designed to reduce your downtime. EXHAUST SYSTEM UPGRADES Reduce your environmental footprint by upgrading your exhaust system with a diesel particulate filter. COOLER UPGRADES In large mines with high ambient temperatures, our Sandvik cooler upgrades significantly increase system cooling. This will extend the life of your components and boost equipment performance.

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