Drive and Control Solutions for Injection Molding Machine

Transcription

1 AC Drive Servo Drive Integrated Controller PLC HMI PMSM Energy 12 Innovation + Advance NEVER STOP IMPROVING Drive and Control Solutions for Injection Molding Machine Contact Information of Agency Shenzhen lnovance Technology Co., Ltd. Add.: Building E, Hongwei Industry Park, Liuxian Road, Baocheng No. 70 Zone, Bao an District, Shenzhen Tel: Fax: Technical Support: Copyright Shenzhen Inovance Co., Ltd. All Rights Reserved. TUV Rheinland Group ISO01 Certified V1.1 Data code X 624

2 ABOUT INOVANCE General Products and Solutions Shenzhen Inovance Technology Co., Ltd. (Stock code: 0124) is a leading industrial automation product and solution provider, dedicated to R&D, manufacturing and sales of automation control products. Targeting at high-end equipment manufacturers, we are committed to achieving a win-win situation with customers based on our solid automation control technologies with IPRs. We have maintained a mature business model through which customized solutions have been constantly and rapidly delivered to customers. HMI PC Suzhou Factory Our offering provides lowmid-voltage AC drives, PLCs, HMIs, servo drives, motors, photoelectric encoders, integrated and special drives, and renewable energy products, etc. We are now taking up the largest market share in domestic low-voltage section and have obtained a leading position in various segmentation markets with our all-round integrated and special drives. Integrated and special drives PLC Standard products As a national high-tech enterprise, we have obtained 7 authorized patents till the end of year 11, including 9 invention patents, 1 utility model patents and 17 design patents. Besides, we have mastered various core platform technologies covering the fields of high-performance vector control inverter, PLC, servo, and PMSM. Attracting and cultivating talents is our constant pursuit. Till now, Inovance has already owned a large group of professional R&D experts dedicated to development of core platform technologies, application technologies and new products. Service Network NICE00 CAN0 MD Series Inverter IS00 IS0 NICE0 IS0 (L) Heilongjiang Jilin Beijing Tianjin Liaoning ISMHISMV ISMG ISMD ISMD Hebei Shanxi Shandong Shannxi Jiangsu Henan Sichuan Chongqing Hubei Anhui Shanghai Suzhou HQ Injection Drive System Revolution Zhejiang Shenzhen: Shenzhen Inovance Technology Co., Ltd. Suzhou: Suzhou Inovance Technology Co., Ltd. Yunnan Jiangxi Hunan Guizhou Fujian Guangxi Shenzhen,Guangdong Shenzhen HQ HQ & Branch Network Headquarter in Shenzhen and Suzhou, with a number of subsidiaries in HK, Hangzhou, etc 41 offices throughout China Over sales and service engineers authenticated distributors 0 nationwide warranty centers spare parts centers Quickly respond to customer needs. 0102

3 Servo Pump System Solution for Injection Molding Machine Features of Servo Pump System for Injection Molding Machine Structure of Servo Pump System Energy-saving Compared with traditional constantvariable displacement pump systems, the servo pump system combines servo motor's fast stepless speed regulating and hydraulic pump's self pressure adjusting, bringing tremendous energy savings which can reach up to 0%. Servo pump system displacement pump system Moldclosed P( Power Injection Pressure Holding Storing Cooling Consumption%) Variable displacement pump system Moldopening Ejection % % Screw Pump OR Power Consumption 0% 70% % 0% 40% Pressure Sensor Gear Pump % % Servo pump system consumes low power in the pressure holding stage. Servo pump system consumes nearly 0 power in the cooling stage. OR 10% PC of Injection Molding Machine IS0 Series Servo Drive Servo Motor Frames of Traditional Injection Molding Machine System and Servo Pump System Plunger Pump Accuracy 1. Position repetition accuracy: Fast response guarantees the mold-closedopening accuracy; accuracy of the end ejection position can reach to 0.1 mm. An injection accuracy of 0.% can be achieved with additional accuracy molds. 2. Pressure control accuracy: Highly accurate and responsive PID module guarantees a stable system pressure which fluctuates within ±0. bar, thus greatly improving the formation quality of plastic products. Displacement Pump System Actuator Control Valve Displacement Pump Variable Displacement Pump System Actuator Control Valve Variable Displacement Pump Common Asynchronous Motor M ~ Common Asynchronous Motor M ~ Servo Pump System Actuator Control Valve Displacement Pump Pressure Sensor PMSM M ~ Servo Drive P V Resolver PG System Reference Pressure and Flow Signals High Efficiency 1. High efficiency arising from high rotational speed The pump's output flow can be increased by increasing the motor's rotational speed, thus improving the running speed of the entire machine. 2. Fast response Response time can be shortened to ms, which improves the response time of the hydraulic system. Output Response Curve Response time: ms ms Noiseless 0 0 Response Time displacement pump system Variable displacement pump system Servo pump system Under the control of the excellent PID module, the injection molding machine with servo pump system is of much lower noise than a common one. When configured with a low-noise screw pump, the injection molding machine can reach a noise of below 70dB, which greatly improves the working environment. 04

4 Manufacturing Examples Example 1: Automotive interior trim panel Distinctive multi-pump converging control Distinctive control for dual-displacement plunger pump & dual gear pump Energy saving Accuracy Product Material Testing Time Project Average Power Consumption per Hour Repetition Accuracy (Weight) Pass Rate Automotive interior trim panel PP 24 hours 0T injection molding machine with servo pump 17.6kWh 0.% 9% 00T injection molding machine with variable displacement pump 44.4kWh 1.2% % 1. Intelligent control Multi-pump convergingsynchronization can be realized in the same machine set. 2. Easy communication parameter debugging User only needs to define the master and slave pumps.. Easy pressure response debugging User only needs to adjust the pressure response parameter of the master pump. 4. Linkage alarm The master pump displays the station where alarm occurs.. Pressure holding control, which can cut off the operations of the slave pump intelligently. 1. Higher holding pressure under the same configuration 2. More stable pressure control and slighter fluctuation. Non-terminable pressure holding 4. Decreasing the temperature rise of the pump, motor and hydraulic oil; extending the service life of the entire machine. Further decreasing power consumption High Efficiency Manufacturing Cycle Example 2: Charger case s 9s Pressure Flow instruction High-speed bus interaction High-speed bus interaction Large displacement Small displacement Product Material Charger case ABS Servo drive conducts dual-displacement switchover in specified conditions. Testing Time 24 hours Energy Saving Accuracy Project Average Power Consumption per Hour Repetition Accuracy (Weight) Pass Rate 1T injection molding machine with servo pump.kwh 0.2% 99% 1T injection molding machine with variable displacement pump.kwh 0.% % Pump output pressure Motor output torque Drive output current High Efficiency Manufacturing Cycle 2.s 24.s Servo Drive Features Human-based parameter setting and adjusting 1. Default factory settings with experience parameters, which can meet 0% of field requirements. 2. Multiple options of motor self-tuning modes. Binding motor parameters Convenient pressure ring adjusting 1. Dedicated parameters for adjusting pressure stability 2. Dedicated parameters for adjusting pressure overshoot. Dedicated parameters for adjusting pressure rise time 4. Multi-PID control switchover Powerful adaptability to various motor models 1. Specifications of compatible injection molding machine: 0T~00T. 2. Specifications of compatible servo motor: 0.4kW~kW.. Specifications of compatible pump: 16mlrev~mlrev. Complete drive models and capacity range Capacity specifications: Rated output current of a single drive: 2.1A~7A, which equals to a rated power range from 0.4kW to kw. Other features 1. High accountability: Fault rate < 0.% 2. High margin design, which better adapts to high-intensity operations of injection molding machines.. Built-in DC reactor, which effectively guarantees stable operation of the machine. 4. Interfacing perfectly with various types of pressure sensors: User can set the specifications of the pressure sensor.. PCBs are covered with conformal coatings, which enable the drives to work normally in the environment with oil mist, dust and moisture. 6. Water cooling drive: realizing the optimal power-to-volume ratio which meets the requirement for fast installation. 7. CE certified, supporting various voltages in different countries. Currently, a number of Inovance servo drives have been applied in foreign fields.. Motor overheat inspection and sensor power short circuit protection: guaranteeing safe running of the injection molding machine. 006

5 IS0 Series General-purpose Servo Drive Naming Rules Capacity Specifications Capacity Specifications IS0S002-C IS0S00-C IS0S004-C IS0S00-C Power Supply Capacity (kva) Single-phase 2V, 0Hz Three-phase 2V, 0Hz IS0-2T002-C IS0-2T00-C IS0-2T004-C 4 IS0-2T00-C IS0-2T010-C IS0-2T0-C IS0-2T0-C IS0-2T040-C IS0-2T00-C IS0-2T070-C IS0-2T00-C IS0-2T-C IS0-2T140-C IS0-2T170-C IS0-2T-C IS0-2T0-C IS0-2T140-C-L IS0-2T170-C-L IS0-2T-C-L IS0-2T0-C-L IS0 T 0 - C - L 1 Series Input Current IS0 series servo drive 2 Voltage level S: single-phase 2V 2T: -phase 2V T: -phase V T: -phase 40V Rated Output Current Adaptable Motor (S1) (HP) Rated output current (approx) 4 Type of interface board C: With CAN communication and PTC sensor (motor overheat protection) Note: Standard drive is configured with a resolver PG card of resolver. Recommended Recommended Power of Brake Brake Resistance ( W) Resistance (Ω) 0W 0W W W W W W 0W W 00W 0W W 0W.7 kw 4. kw. kw kw 4. kw 2. kw 2 16kW kw 4. kw 2. kw 2 16kW Ω Ω Ω 70Ω Ω 110Ω Ω 6Ω Ω 22Ω 16Ω 11Ω Ω 4Ω 4Ω 4Ω 4Ω 4Ω 2 4Ω 2 1.2Ω 4Ω 4Ω 2 4Ω 2 1.2Ω Cooling mode Blank: Forced air cooling (default) L: Water cooling Braking Unit Built-in Built-in Remarks MDBU-70-A MDBU-70-A MDBU-70-A MDBU-70-A MDBU-70-A 2 MDBU-70-A 2 MDBU--A MDBU-70-A MDBU-70-A 2 MDBU-70-A 2 MDBU--A Power Supply Capacity (kva) Three-phase V, 0Hz IS0T002-C IS0T00-C IS0T004-C IS0T00-C IS0T010-C IS0T0-C IS0T0-C IS0T0-C IS0T0-C IS0T040-C IS0T00-C IS0T070-C IS0T00-C IS0T-C IS0T140-C IS0T170-C IS0T-C IS0T-C IS0T0-C IS0T70-C IS0T4-C IS0T4-C IS0T-C IS0T0-C IS0T-C IS0T7-C IS0T140-C-L IS0T170-C-L IS0T-C-L IS0T-C-L IS0T0-C-L Input Current Rated Output Current Adaptable Motor (S1) (HP) Recommended Recommended Power of Brake Brake Braking Unit Resistance (W) Resistance (Ω) W W W 0W W 00W 00W 0W 10W W 0W.7 kw 4. kw. kw kw 4. kw 2. kw 2 6. kw 2 16kW kw 22 kw 12. kw 2 14kW 2 16kW 2 17kW 2 14 kw kw 4. kw 2. kw 2 6. kw 2 16kW 0Ω 2Ω Ω 1Ω Ω 6Ω 4Ω 2Ω Ω 22Ω 16Ω Ω Ω Ω Ω Ω 2 Ω 2 Ω 2 Ω Ω 2 Ω 2 Ω 2 s above IS0(*)070-C (inclusive) and IS0(*)140-C-L (inclusive) need to be configured with an external braking unit. 2 ( ) indicates that two (three) braking resistors of two braking units are connected and used in parallel. We can design and manufacture customized products based on customer requirements. Generally, the delivery period of servo drives is 7 working days. Built-in Remarks MDBU-70-B MDBU-70-B MDBU-70-B MDBU-70-B MDBU-70-B 2 MDBU-70-B 2 MDBU-70-B 2 MDBU--B MDBU--B MDBU--B MDBU--B 2 MDBU--B 2 MDBU--B 2 MDBU--B 2 MDBU--B MDBU-70-B MDBU-70-B 2 MDBU-70-B 2 MDBU-70-B 2 MDBU--B 070

6 Capacity Specifications Mounting Dimensions Power Supply Capacity (kva) Three-phase 40V, 0Hz Input Current Rated Output Current Adaptable Motor(S1) (HP) Recommended Recommended Power of Brake Brake Braking Unit Resistance (W) Resistance (Ω) Remarks Mounting Dimensions of Forced Air Cooling Servo Drive s: IS0(*)00-C~IS0(*)0-C s: IS0(*)0-C~IS0(*)7-C IS0-T002-C W 0Ω IS0-T00-C. 2 W 2Ω IS0-T004-C W Ω IS0-T00-C W 1Ω IS0-T010-C IS0-T0-C W 00W Ω 6Ω Built-in IS0-T0-C W 4Ω IS0-T0-C W 2Ω IS0-T0-C W Ω IS0-T040-C IS0-T00-C IS0-T070-C IS0-T00-C IS0-T-C IS0-T140-C IS0-T170-C IS0-T-C IS0-T-C IS0-T0-C IS0-T70-C IS0-T4-C IS0-T4-C IS0-T-C IS0-T0-C IS0-T-C IS0-T7-C IS0-T140-C-L IS0-T170-C-L IS0-T-C-L IS0-T-C-L IS0-T0-C-L W 0W.7 kw 4. kw. kw kw 4. kw 2. kw 2 6. kw 2 16kW kw 22 kw 12. kw 2 14kW 2 16kW 2 17kW 2 14 kw kw 4. kw 2. kw 2 6. kw 2 16kW 22Ω 16Ω 16.0Ω 16Ω Ω Ω Ω 2 Ω 2 Ω 2 Ω Ω 2 Ω 2 Ω 2 s above IS0(*)070-C (inclusive) and IS0(*)140-C-L (inclusive) need to be configured with an external braking unit. 2 ( ) indicates that two (three) braking resistors of two braking units are connected and used in parallel. We can design and manufacture customized products based on customer requirements. Generally, the delivery period of servo drives is 7 working days. MDBU-70-D MDBU-70-D MDBU-70-D MDBU-70-D MDBU-70-D 2 MDBU-70-D 2 MDBU-70-D 2 MDBU--D MDBU--D MDBU--D MDBU--D 2 MDBU--D 2 MDBU--D 2 MDBU--D 2 MDBU--D MDBU-70-D MDBU-70-D 2 MDBU-70-D 2 MDBU-70-D 2 MDBU--D Single-phase 2V IS0S002-C IS0S00-C IS0S004-C IS0S00-C Three-phase 2V IS0-2T002-C IS0-2T00-C IS0-2T004-C IS0-2T00-C IS0-2T010-C IS0-2T0-C IS0-2T0-C IS0-2T040-C IS0-2T00-C IS0-2T070-C IS0-2T00-C IS0-2T-C IS0-2T140-C IS0-2T170-C IS0-2T-C IS0-2T0-C Mounting Hole (mm) Physical Dimensions (mm) A B H H1 W D Diameter of Mounting Hole (mm) Ø.0 Ø.0 Ø.0 Ø6 Ø6. Weight (kg)

7 Mounting Dimensions Mounting Dimensions Mounting Hole (mm) Physical Dimensions (mm) A B H H1 W D Diameter of Mounting Hole (mm) Weight (kg) Mounting Hole(mm) Physical Dimensions(mm) A B H H1 W D Diameter of Mounting Hole (mm) Weight (kg) Three-phase V Three-phase 40V IS0T002-C IS0T00-C IS0T004-C Ø IS0-T002-C IS0-T00-C IS0-T004-C Ø IS0T00-C IS0T010-C IS0T0-C IS0T0-C IS0T0-C Ø.0 Ø IS0-T00-C IS0-T010-C IS0-T0-C IS0-T0-C IS0-T0-C Ø.0 Ø IS0T0-C IS0-T0-C IS0T040-C IS0T00-C Ø6. IS0-T040-C IS0-T00-C Ø6. IS0T070-C IS0T00-C IS0T-C IS0-T070-C IS0-T00-C IS0-T-C IS0T140-C IS0T170-C IS0T-C IS0T-C IS0T0-C IS0T70-C IS0T4-C IS0T4-C IS0T-C IS0T0-C IS0T-C IS0T7-C Ø12 Ø IS0-T140-C IS0-T170-C IS0-T-C IS0-T-C IS0-T0-C IS0-T70-C IS0-T4-C IS0-T4-C IS0-T-C IS0-T0-C IS0-T-C IS0-T7-C Ø12 Ø Mounting Dimensions of Water Cooling Servo Drive s: IS0(*)140-C-L, IS0(*)170-C-L s: IS0(*)-C-L, IS0(*)-C-L, IS0(*)0-C-L threaded hole threaded hole Mounting hole Mounting hole 1112

8 ISMG Series General-purpose Servo Motor Naming Rules ISM G1-D C D-R1 1 F ISMG2 Servo Motor ( FrameForced air cooling) 1 ISMG2-DCD-R11F ISMG2-2D17CD-R11F ISMG2-27DCD-R11F ISMG2-1DCD-R11F ISMG2-6D17CD-R11F Rated Rated Back- EMF Rated Voltage Rated Current Rated Power (NmArms) Back-EMF (Vrpm) 4 4 Rotor Inertia No.of 2 - Poles (kgm 10 ) Features Performance Specifications 1 Series ISM: IS series servo motor 2 Feature G1: frame G2: frame Rated power It is represented by a letter and a digit. A: 1 B: 10 C: D: 0 E: 00 For example: C: W D: 000W 4 Rated speed It is represented by a letter and a digit. A: 1 B: 10 C: D: 0 E: 00 For example: C:rpm C:rpm Voltage level D: V Use ANSOFT for simulation design, which brings excellent magnetic performance; 6 Encoder type R1: One-pair-pole resolver U1: 0-resolution wire-saving incremental encoder 7 Axis connection mode 1: Optical shaft : Solid shaft with keyand thread Brake, decelerator & oil seal 1: Oil seal 9 Customized feature X: Natural cooling F: Forced air cooling Use high-performance Nd-Fe-N materials for excitation, with less iron and copper losses, higher efficiency and less heating Able to maintain highly efficient operation within a wide speed and load range; A wide range of capacity specifications and rated speeds for options; Customization in design (such as hollow shaft motor) is available; Use a solid and durable resolver as the speed feedback unit which can work long in the environment with high temperature, vibration and oil stains With a built-in thermal resistor which provides overheat protection to the motor ISMG2-42DCD-R11F ISMG2-42DCD-R11F ISMG2-4D17CD-R11F ISMG2-7DCD-R11F ISMG2-DCD-R11F ISMG2-6D17CD-R11F ISMG2-0DCD-R11F ISMG2-0DCD-R11F ISMG2-91D17CD-R11F ISMG2-11ECD-R11F ISMG1 Servo Motor ( FrameNatural cooling) 1 ISMG1-CCD-R11X ISMG1-62C17CD-R11X ISMG1-CCD-R11X ISMG1-CCD-R11X ISMG1-C17CD-R11X ISMG1-11DCD-R11X ISMG1-11DCD-R11X ISMG1-12D17CD-R11X ISMG1-DCD-R11X ISMG1-1DCD-R11X ISMG1-1DCD-R11X Rated Rated Back- EMF Rated Voltage Rated Current Rated Power (NmArms) Back-EMF (Vrpm) Rotor Inertia No. of 2 - ( kgm 10 ) Poles ISMG1 Servo Motor ( frameforced air cooling) 1 ISMG1-9CCD-R11F ISMG1-11D17CD-R11F ISMG1-12DCD-R11F ISMG1-14DCD-R11F ISMG1-16D17CD-R11F ISMG1-1DCD-R11F ISMG1-22DCD-R11F ISMG1-2DCD-R11F ISMG1-DCD-R11F ISMG1-41DCD-R11F Rated 1 19 Rated Back- EMF Rated Voltage Note: 1. s in grey shading are general ones for servo pump system Rated Current S1S4 indicates S1S4 duty type. Definition of motor duty type: The duty type of motor is a description of its load bearing status, including startup, electric braking, empty load and blackout stop, and the duration and sequence of such status. S1 duty type: indicates a continuous duty type. The motor works continuously and is able to achieve thermal stability within the operation period under a steady load. S4 duty type: indicates an intermittent duty type. The motor works based on a series of same working periods. Each period includes the startup time (which impacts significantly on temperature rise), operation time under a constant load, and the time for blackout stop. We can provide customized products based on customers' actual requirements. Generally, the delivery period of servo motors is working days Rated Power Back-EMF (NmArms) (Vrpm) s of forced-air-cooling motors are defined by S4 duty type; models of natural-cooling motors are defined by S1 duty type Rotor Inertia 2 - (kgm 10 ) No.of Poles ISMG2 Servo Motor ( framenatural cooling) 1 ISMG2-1DCD-R11X ISMG2-14D17CD-R11X ISMG2-17DCD-R11X ISMG2-1DCD-R11X ISMG2-21D17CD-R11X ISMG2-24DCD-R11X ISMG2-24DCD-R11X ISMG2-2D17CD-R11X ISMG2-DCD-R11X ISMG2-DCD-R11X ISMG2-9D17CD-R11X ISMG2-46DCD-R11X ISMG2-4DCD-R11X ISMG2-49D17CD-R11X ISMG2-DCD-R11X Rated Rated Back- EMF 29 Rated Voltage ( V) Rated Current Rated Power (NmArms) Back-EMF (Vrpm) Note: 1. s in grey shading are general ones for servo pump system. 2. 1s of forced-air-cooling motors are defined by S4 duty type; models of natural-cooling motors are defined by S1 duty type. 2 S1S4 indicates S1S4 duty type Rotor Inertia No.of ( Poles kgm-)

9 Mounting Dimensions ISMG1 Servo Motor ( frameforced air cooling) ISMG2 Servo Motor ( framenatural cooling) 4-2- Item L K ISMG1-9CCD-R11F ISMG1-11D17CD-R11F ISMG1-12DCD-R11F 1 ISMG1-14DCD-R11F ISMG1-16D17CD-R11F ISMG1-1DCD-R11F 9 2 ISMG1-14D10CD-R11F ISMG1-22DCD-R11F ISMG1-22DCD-R11F ISMG1-2DCD-R11F ISMG1-2DCD-R11F 471 ISMG1-D10CD-R11F ISMG1-DCD-R11F ISMG1-DCD-R11F ISMG1-41DCD-R11F ISMG1-41DCD-R11F 0 Item L K ISMG2-1DCD-R11X ISMG2-14D17CD-R11X ISMG2-17DCD-R11X ISMG2-1DCD-R11X ISMG2-21D17CD-R11X ISMG2-24DCD-R11X 9 ISMG2-24DCD-R11X ISMG1-14D10CD-R11F ISMG2-DCD-R11X ISMG2-2D17CD-R11X ISMG1-22DCD-R11F ISMG2-9D17CD-R11X ISMG2-DCD-R11X ISMG2-46DCD-R11X ISMG1-2DCD-R11F ISMG1-D10CD-R11F ISMG2-4DCD-R11X ISMG1-DCD-R11F ISMG2-49D17CD-R11X ISMG1-41DCD-R11F ISMG2-DCD-R11X 00 ISMG2 Servo Motor ( frameforced air cooling) 4- Configuration Example of Servo Pump System Requirements Configuration Item L K ISMG1 Servo Motor ( framenatural cooling) Item ISMG2-DCD-R11F ISMG2-2D17CD-R11F ISMG2-27DCD-R11F L K 4 ISMG2-1DCD-R11F ISMG2-6D17CD-R11F ISMG2-42DCD-R11F ISMG1-CCD-R11X ISMG1-62C17CD-R11X ISMG1-CCD-R11X 29 1 ISMG2-42DCD-R11F ISMG1-14D10CD-R11F ISMG2-DCD-R11F ISMG2-4D17CD-R11F ISMG1-22DCD-R11F ISMG2-6D17CD-R11F ISMG2-7DCD-R11F ISMG2-0DCD-R11F ISMG1-2DCD-R11F ISMG1-CCD-R11X ISMG1-C17CD-R11X ISMG1-11DCD-R11X ISMG1-14D10CD-R11F ISMG1-11DCD-R11X ISMG1-22DCD-R11F ISMG1-12D17CD-R11X ISMG1-DCD-R11X ISMG1-2DCD-R11F ISMG1-D10CD-R11F ISMG2-0DCD-R11F ISMG1-DCD-R11F ISMG2-91D17CD-R11F ISMG1-41DCD-R11F ISMG2-11ECD-R11F ISMG1-D10CD-R11F ISMG1-1DCD-R11X ISMG1-DCD-R11F ISMG1-1DCD-R11X ISMG1-41DCD-R11F Flow ( Lmin) Pressure ( kgfcm 2 ) Displacement of Pump ( mlmin) Motor ISMG1-12DCD-R11F ISMG1-12DCD-R11F ISMG1-16D17CD-R11F ISMG1-16D17CD-R11F ISMG1-DCD-R11F ISMG1-DCD-R11F ISMG2-42DCD-R11F ISMG2-42DCD-R11F ISMG2-DCD-R11F ISMG2-DCD-R11F ISMG2-0DCD-R11F ISMG2-0DCD-R11F ISMG1-12DCD-R11F ISMG1-1DCD-R11F ISMG1-16D17CD-R11F ISMG1-DCD-R11F ISMG2-42DCD-R11F ISMG2-DCD-R11F ISMG2-DCD-R11F ISMG2-DCD-R11F ISMG2-0DCD-R11F ISMG2-0DCD-R11F ISMG1-12DCD-R11F ISMG1-1DCD-R11F ISMG1-16D17CD-R11F ISMG1-DCD-R11F ISMG2-42DCD-R11F ISMG2-DCD-R11F ISMG2-DCD-R11F ISMG2-0DCD-R11F ISMG2-0DCD-R11F Drive IS0T0-C IS0T0-C IS0T0-C IS0T040-C IS0T00-C IS0T00-C IS0T070-C IS0T00-C IS0T00-C IS0T-C IS0T140-CIS0T140-C-L IS0T140-CIS0T140-C-L IS0T170-CIS0T170-C-L IS0T0-C IS0T0-C IS0T0-C IS0T040-C IS0T00-C IS0T00-C IS0T070-C IS0T00-C IS0T-C IS0T140-CIS0T140-C-L IS0T140-CIS0T140-C-L IS0T170-CIS0T170-C-L IS0T0-C IS0T0-C IS0T040-C IS0T00-C IS0T00-C IS0T070-C IS0T00-C IS0T-C IS0T-C IS0T140-CIS0T140-C-L IS0T140-CIS0T140-C-L s above IS0T070-C (inclusive) and IS0T140-C-L (inclusive) need to be configured with an external braking unit (refer to P7). The above configuration is an example. Specifications vary with customer requirements. For further information, please contact Inovance marketing engineers. 16

10 Electric-Door System Solution for Servo Injection Molding Machine Overview s & Specifications Automatic material feeding is not convenient for large-tonnage injection molding machines. Operator needs to open the machine door to feed materials manually. Traditional control solutions: Solution A: The pump of the injection molding machine provides power and works with additionally installed reversing valve and hydro-cylinder to realize door opening. Solution B: A separate air compressor provides power and works with additionally installed reversing valve and hydro-cylinder to realize door opening. Solution C: The AC asynchronous motor, decelerator and inverter together provide power to realize door opening through computer board signals and the synchronous belt. 1. Motor : ISMD1-10B1BA-I1X Specifications: Rated voltage: V Rated current: 1A Rated torque:.4nm Rated speed: 10rpm Rated frequency: 24Hz Rated power: W Mounting dimensions: Cable resistance: 1Ω Cable inductance: 10mH Cable back-emf constant:.76vrads IP code: IP44 Insulation grade: B Duty type: S4 Disadvantages of the above solutions: Solution A: To realize smooth operation switchover, the hydraulic circuit system is complicated and requires coordination of dedicated software from the computer. Solution B: An additional air compressor is required. In addition, operations cannot be smoothly switched, which brings great mechanical chocks, thus causing relatively high error rate. Solution C: adjustment is conducted through the inverter, which realizes smooth operation switchover. The above three solutions share a common disadvantage: they all cannot guarantee safe operations. When the machine door closes, the injection molding machine using these solutions cannot realize reverse door opening through a preset resistance torque, to guarantee personal security (anti-pinch function). Inovance Solution Use a servo motor (with encoder feedback) to realize accurate position, speed and torque control. The openclose curve of the injection molding machine can be set through parameters of the servo drive. With this easiest external logic, smooth operation of the machine door can be realized, and anti-pinch protection is guaranteed. Our solution has the following advantages: The servo torque motor is configured with encoder feedback, and thus the decelerator is not necessary. Direct drive, sensitive and accurate control; Small size, low weight, easy installation, and convenient maintenance Operator can program the openclose curve through the servo drive, which guarantees smooth operation of the machine door. The built-in encoder can inspect the current position. The openclose curve can be configured with 4 switchover points (opening limit, opening speed-down, closing speed-down and closing limit), which greatly reduce the programming workload. Reliable anti-pinch function, not requiring safety seal The motor torque can be accurately inspected. When the motor s output torque reaches a preset value, the machine door re-opens, thus offering anti-pinch protection. This system complies with relevant requirements of the national standard GB- for elevator industry as well as the 9 new injection molding machine standard, and has been verified by mass applications. Intelligent door-width self-tuning, thus saving two speed-down switches With the built-in encoder, the servo drive performs door-width self-tuning once when powered on. The door-width is automatically recorded. Operator can set the openingclosing limit positions and speed-down position, thus saving two physical proximity switches for speed-down. This reduces costs and eliminates two potential errors. Specialized servo drive (with control logic for door machine) motor Belt Door of injection molding machine 2. Drive : NICE-D-A-S0P2 Specifications: Input: single-phase 2VAC, 0Hz Output: 0~2VAC, 0~0Hz Output current: 1.A Mouting Dimensions: 风扇 Fan 66 2-Φ Mounting hole 安装孔 2-6.*

11 Double-Color Revolving Mold System Solution for Injection Molding Machine Synchronous Melting Solution for Servo Injection Molding Machine Overview Overview When manufacturing double-color products, the injection molding machine requires the mould to realize 10 rotation for injecting sizing materials of two different colors. Traditional control solution: Gyration of the turnplate is realized through the hydraulic motor and the rotation direction is realized through a directional valve. When the turnplate closes to the preset position, it speeds down and stops at the preset position. A location pin is used for forced positioning. Disadvantages: 1. Inaccurate positioning The hydraulic motor cannot realize position control; the positioning position varies with the size of the mould. 2. Time-consuming The turnplate must speed down when closing to the preset position, in order to finally stop on an area where the location pin works.. Large shock The total weight of the turnplate and mould is relatively large. Thus, it causes large mechanical shock when the rotation stops since there is no speed-updown and curve operation processes. This will reduce the machine s service life. Inovance Solution Use a servo motor (with encoder feedback) to realize accurate position and speed control. Operator can set the positioning speed and angle through the servo drive. With this easiest external logic, the turnplate can realize fast, smooth and accurate operations. Our solution has the following advantages: High-speed accurate positioning, not requiring the location pin A high-dynamic responsive servo takes the place of the location pin to realize accurate positioning, reducing the positioning period by at least 1 stime. No-shock positioning Smooth speed-updown transition can be realized through the perfect speed-updown curve inside the servo, reducing the mechanical shock to the least. Positioning speedangle adjusting through servo drive; no need to modify computer program The positioning speed can be set through the servo drive or given by the potentiometer. Other functions: Origin return: The servo drive automatically performs origin return by triggering, avoiding origin losses due to power-onoff. ForwardReverse jog: convenient for mould settingtesting and troubleshooting ForwardReverse speed limiting: applied to vertical reciprocating linear machines Servo drive ( With control logic for revolving mold) Servo motor Decelerator Gear speed-down Mold rotation mechanism When the injection molding machine works, over-long melting process will directly lead to extension of the working period. In order to improve manufacturing efficiency, the melting operation is usually performed synchronously with mould-openingclosed or other operation to save time. This is called synchronous melting. Traditional control solutions: 1. Use an independent hydraulic system to realize synchronous melting. 2. Use a shuntmerging system to realize synchronous melting. For a large-tonnage injection molding machine driven by multiple pumps, certain pumps are spared by the magnetic valve to drag the melting motor; the rest pumps supply power for other operations. Disadvantages: 1. Large power consumption Melting through the hydraulic motor is of low efficiency and large power consumption. 2. Complicated structure The entire machine structure is too complicated when using a hydraulic system for synchronous melting.. Unstable speed The internal leakage of the melting motor varies with different loads, which leads to unstable rotary speed. 4. Not suitable for manufacturing purifier products Inovance Solution Use a servo motor (with encoder feedback) to realize accurate speed control. Operator can set the melting speed through the computer program. With this easiest structure, synchronous melting is realized. Servo motors for synchronous melting: 1. Servo motor + decelerator Servo drive 2. Large-torque servo motor Our solution has the following advantages: Energy-saving Direct drive by servo motor brings higher efficiency and lower energy consumption. Simple structure The drive structure is simple, including only the servo drive and servo motor (or servo motor + decelerator). Steady speed Closed-loop control is realized through encoder feedback, thus ensuring a steady speed. Suitable for manufacturing purifier products (such as medical items) In case of using a large-torque servo motor, there is an additional advantage: Maintenance-free The decelerator is not necessary. Thus, the machine does not require lubrication or maintenance. Decelerator Servo motor Servo drive Screw Screw motor 19

12 Full-Electric Injection Molding Machine Solution. Solution for Full-Electric Injection Molding Machine Control System Full-Electric Injection Molding Machine Solution In recent years, injection molding machines develop in the trend of electromotion and high speed. Compared with traditional full-hydraulic injection molding machines, full-electric injection molding machines have totally abandoned the hydraulic system and use servo motors to drive all operations. Full-electric injection molding machines are energy-saving, environment-friendly, noiseless, accurate, fast and stable. They possess more excellent controllable mechanism, repeatability and technique stability. Besides, the life cycle costs are optimized. If the torque motor technology is used on the injection device, the working speed and efficiency of the injection molding machine will be greatly improved. Obviously, full-electric injection molding machines will be the development trend of the injection molding machine industry. Inovance has always been dedicated to R&D of drive and control technologies. With years of experience in plastics machinery applications, we have applied our accumulation of PLC and servo drive technologies in the injection molding field, and have released a comprehensive solution of full-electric injection molding machine. Our complete product range, including servo drive, servo motor, PM synchronous torque motor and PLC, can fulfill all requirements for drive and control of full-electric injection molding machines. 1. Advantages of Full-Electric Injection Molding Machine 1) High accuracy and excellent repeatability The full-electric injection molding machine is driven by the servo motor and uses ball screw and synchronous gear belt for transmission, which greatly improves the control accuracy of the power system. Controlled by the re-circulated computer system, the injection position accuracy can reach 0.01mm. 2) Short manufacturing cycle The full-electric injection molding machine uses multiple independent servo motors to perform mold-locking, injection, pressure holding, storing and ejection operations. The traditional machine uses a single hydraulic system to perform all these operations one after another. Compared with traditional machine, the full-electric machine is able to perform mold-opening and storing operations at the same time, or perform injection operation immediately after mold-closing, thus greatly shortening the manufacturing cycle.. Energy-saving The full-electric injection molding machine is driven by the servo motor which consumes little power and won't generate tremendous heat during operation. Thus, the water cooling system is not necessary. Besides, full-electric injection molding machine does not bring oil stains to the working environment, and thus HMI Full-Electric Injection Molding Machine Control System Built-in injection molding process control algorithm Analog Injection servo drive Melt servo drive Mould moving servo drive Ejector pin servo drive Injection unit servo drive Mould adjusting frequency control Pressure Translation Unit Injection motor Melting motor Mould opening closing motor Ejector pin motor Injection motor Mould adjusting motor Sensor Swash -plate Swash -plate Swash -plate Swash -plate Swash -plate Swash -plate can manufacture accurate components with excellent effect. This successfully avoids environmental pollution and greatly reduces mechanical noise. Digital (Mould closing, injection, ejector pin, injection station moving) postion electrical sensor 2. Main Parts of Full-Electric Injection Molding Machine Temperature control unit Heating unit Thermocouple Features of Inovance Full-Electric Injection Molding Machine Control System Energy-saving: Servo motors work only when required, thus saving above % power more than traditional hydraulic injection machine. High repeatability accuracy: The IS00 servo system is able to realize highly accurate positionspeed control. The accuracy of ball screws can reach nanometer level; the deviation of the system's positioning repeatability accuracy is ±0.01%. The built-in algorithm of the servo system realizes control of the injection formation technique; distributed topological structure decreases the requirements for the control system. Accelerated speed of the servo system is under constant control. When the ejection speed is at a low or medium level, the system initiates an ejection speed at the same slope as the maximum speed, thus effectively preventing burns of resins and induction of air. Mdularized HU series PLC is used for logic and temperature control of the entire machine, which makes programming more flexible and accountable. A dedicated highly-accurate temperature control module is used, thus controlling the temperature deviation within ±0.. The pressure wave form of qualified products is used in the phases of ejection and pressure holding for trace and control. Thus, products can be manufactured in a more steady way. Servo motors (with compatible servo drive) for mold-openingclosed, melting, injection, mold setting, ejection, motion of injection platform, etc We can offer related products and solutions. 2122