POWER AT WORK AROUND THE WORLD

Transcription

1 POWER AT WORK AROUND THE WORLD

2 KAWASAKI... A CORPORATE TIMELINE 2006 Kawasaki Precision Machinery (China) begins production of hydraulic pumps at a new plant in Suzhon New steering gear factory is opened through Flutek Co. Ltd. in Korea, which becomes a KPM majority-owned subsidiary Established KK Hydraulics Sales (Shanghai) Ltd, jointly with Kayaba Industry Co. Ltd Established Kawasaki Precision Machinery Ltd. seperating from Kawasaki Heavy Industries, Ltd Commenced sales of electro-hydraulic hybrid systems Certified by DNV (Det Norske Veritas) to conform to the ISO Won the prize of Special Award for TPM Achievement Sales license agreement about multi-stroke motor with Poclain Hydraulic s.a. of France. Developed and commenced sales of 130t twin type hydraulic deck cranes Developed and commenced sales of pumps (K4V) and motors (DNB) for HST Established Precision Machinery Division in Kawasaki Motors Corp. U.S.A. Certified by DNV to conform to the ISO Distributorship agreement of cartridge valve with Sun Hydraulics Corporation in USA. Won the Prize of PM Excellent Plant Awards. Established Kawasaki Precision Machinery (UK) Ltd. and commenced production of Staffa motors in the UK Commenced sales of swash-plate type axial piston pumps for general industrial machinery (K3VG Series) Started TPM activity Seperated Service Dept. and established Kawasaki Hydraulics Co. Ltd Established and relocated Nishi-Kobe Works and started Hydraulic Machinery Divisions Started producing and selling hydraulic control valves Started producing and selling low-speed, high-torque, radial piston motors Production and sales of bent-axis type axial piston pumps/motors Production and sales of gear pumps Started producing and selling screw pumps Completion of an electro-hydraulic steering gear Began work on Hele-Shaw type radial piston pumps at Marine Machinery Works (now Kobe Works), formerly Kawasaki Dockyard.

3 KAWASAKI PRECISION MACHINERY... A CONCISE HISTORY Around the world in virtually every area of construction, marine and manufacturing industry, Kawasaki Precision Machinery is a reliable provider of superlative power and control solutions. These are a result of KPM s many years of experience, the depth of our resources and the harnessing of the latest in hydraulic and electrohydraulic technology. Wherever there is a need for lifting, pumping, moving, steering, winch controlling or regulating you will find KPM equipment working effectively and meeting the demanding needs of our customers. Our background is extensive and our technical know-how is comprehensive. Producing hydraulic machinery over a century, we have never stopped expanding our expertise or pursuing innovation and improvement in technology whilst producing world-leading products. The range of our products spans a wealth of critical applications from hydraulic pumps and motors, to valves and controllers and to advanced mechatronic solutions for stabilising, ventilating and testing. We are widely regarded as marketing leaders in noise and vibration reduction and also in high-pressure pumping. Above all else, we are committed to providing our customers with outstanding service and products that consistently deliver best-in-class performance across a broad range of requirements. That means: dependably, cost effectively and with minimal maintenance. YOUR GLOBAL PARTNER With production facilities in the UK, Japan, China and Korea and a sales and service network extending across the world, KPM is your worldwide partner in power and control. POWER AT WORK AROUND THE WORLD 3

4 PRECISION AT WORK AROUND THE WORLD KAWASAKI PRECISION MACHINERY LTD. The headquarters of Kawasaki Precision Machinery is in Japan and is the centre of our global business activities. Located to the east of Kobe and north of Akashi, it is the largest factory of its type in the country. The plant features our unique Kawasaki Production System, which combines short lead times with efficient manufacturing techniques. Det Norske Veritas (DNV) has certified the facility as conforming to the international ISO9001 quality and ISO14001 environmental standards. KAWASAKI PRECISION MACHINERY (UK) LTD. Formed in 1994, Kawasaki Precision Machinery (UK) Ltd. is the manufacturing, sales and marketing base that serves Europe, India, the Middle East, Africa and Australia. Based at Plymouth in Devon, the factory is a highly automated manufacturing facility that covers 68,000 square metres. It produces a wide range of products including K-series pumps and Staffa motors and serves as the nerve centre for a network of more than 40 distributors in over 20 countries. KAWASAKI PRECISION MACHINERY OF AMERICA Kawasaki Precision Machinery of America is situated in the industrial city of Grand Rapids, Michigan. It is a division of Kawasaki Motors Corporation USA and a well-established centre for sales and servicing of KPM products all over North and South America. The wide range of products sold and supported includes Staffa motors and hydraulic equipment for industrial machinery, plastics moulding and forestry applications.

5 KAWASAKI GLOBAL LOCATIONS Kawasaki Precision Machinery (UK) Ltd Kawasaki Precision Machinery of America Division of Kawasaki Motors Corp. U.S.A KHI (Europe) B.V. KHI (U.K) Ltd Seoul Office Beijing Office Shanghai Office Flutek, Ltd. CSIC/Wuhan Marine Machinery Plant KHI (H.K.) Ltd Kawasaki Precision Machinery Ltd Shanghai Chuan Jin Hydraulic Component Repair & Service Co. Ltd. KK Hydraulics Sales (Shanghai) Ltd KHI (U.S.A) Inc Bangkok Office Huala Lumur Office KHI (Singapore) Pte. Ltd. Jakarta Office Tapia Office KHI (U.S.A) Inc. Houston Branch Kawasaki do Brasil. Indstria e Comercio Ltda POWER AT WORK AROUND THE WORLD 5

6 HYDRAULIC COMPONENTS AXIAL PISTON PUMPS Kawasaki hydraulic pumps lead the world in providing high pressure, low noise and compact solutions to meet the most demanding applications. AXIAL PISTON PUMPS Ever since the introduction of axial piston pump technology in Germany in 1962, Kawasaki s ongoing research and development programme has resulted in an ever-increasing range of products. Our current K3V series is accepted as the world standard for a reliable mobile power source with excellent integrated control functions and easy maintenance. Building from this strong base we have now developed the K3VG, K3VL, K5V and K7V series to further extend the range of potential applications. MANUFACTURING TIMELINE BENT AXIS TYPE AXIAL PISTON PUMPS SWASH PLATE TYPE AXIAL PISTON PUMPS SCREW PUMPS K3VLB K3VL G F L LVP AX KV NV K3V K3SP K4V K5V K3VG K3VL NB 4V B4 B6 K3V/K5V/K7V SERIES Swash plate type axial piston pumps Our highly valued pumps in world-wide construction machinery markets, offering high reliability and a consistent production record. Displacement: 63 x x 2cm 3 Rated pressure: 34.3 MPa Peak pressure: 39.2 MPa K3VL SERIES Swash plate type axial piston pumps Pumps for construction and industrial machinery with load-sensing and pressure compensation as the basic control functions. Displacement: cm 3 Rated pressure: 31.4 MPa Peak pressure: 34.3 MPa K3SP SERIES Swash plate type axial piston pumps K3VG SERIES Swash plate type axial piston pumps Compact double pump for miniexcavators and other industrial vehicles. Pumps for industrial machinery with open circuits. Displacement: 2X36cm3 Rated pressure: 29.4 MPa Peak pressure: 31.4 MPa Displacement: cm 3 Rated pressure: 34.3 MPa Peak pressure: 39.2 MPa

7 HYDRAULIC COMPONENTS / SCREW PUMPS & PRECISION GEAR PUMPS Incorporating up-to-date technology, Kawasaki has been developing many original products. We are proud of playing an active role in the field of control in the Mechatronics era. SCREW PUMPS Our expertise in screw pumps dates back to 1936, since then we have developed an increasingly capable range covering displacements from 2 L/min to 23,000 L/min. Kawasaki screw pumps are suitable for lubrication fluids, oil, high viscosity liquids and mechanical oil systems as well as for applications in hydraulic systems where they dominate the hydraulic elevator market in Japan. Construction Features 1. Hydraulic fluid flows smoothly and quietly in an axial direction, with no sharp pressure fluctuation. 2. Careful design ensures virtually no pressure pulsation throughout every revolution. 3. Auto-rotation of the idler rotor keeps friction forces to the minimum, resulting in very low wear and a long service life. Sleeve /Idler rotor / Power rotor Hydraulic pumps for power station 4Y series Screw Pump Screw pumps for fuel oil services PRECISION GEAR PUMPS Kawasaki developed its original precision gear pumps for the production of viscose rayon in 1948, and has used all the experience gained since then in creating our current range for applications within and beyond the man-made fibres industry. Our precision gear pumps provide improved liquid metering and transfer processing, while meeting customer demands for energy saving, high speed and compact designs. Construction Features 1. High volumetric efficiency results in stable output flow despite fluctuations in pressure and / or viscosity. 2. Durability is enhanced by careful selection of pump materials and best-fit heat treatments. 3. Huge variety of designs to cover many specific applications. Steady continuous control Dispenser Wide range of size applications Precision gear pumps for sealing robot KAWASAKI ECO SERVO Electro-hydraulic control system Controls the speed of rotation to provide highly accurate flow control for high pressure, high capacity pumps. Reduced noise emissions from the actuator is another feature of this energy efficient solution. This electro-hydraulic servo regulator controls the tilting angle of our L-series hydraulic pumps using a low voltage electrical input signal. K3VG-ILIS Electro-hydraulic servo regulator ILIS is a proportional-valve regulator offering increased tolerance to contamination. The adoption of feedback control by sensing the tilt angle of the swash plate provides improved accuracy and highly responsive control. Displacement: Rated pressure: Peak pressure: cm3 32 MPa 35 MPa Displacement: cm 3 Rated pressure: 34.3 MPa Peak pressure: 39.2 MPa POWER AT WORK AROUND THE WORLD 7

8 HYDRAULIC COMPONENTS / AXIAL PISTON MOTORS Revolutions in hydraulic motors always begin with Kawasaki and our current range includes everything we know about improved functionality and enhanced reliability. AXIAL PISTON MOTORS The Kawasaki MX/MB series is the acknowledged leader for construction and industrial machinery. Now the M3X/ M3B takes things even further by extending the speed range at both ends of the scale, while the new M5X series offers a more compact version of the M2X series on which it is based and are ideal for use in construction machinery. With or without reduction gears, Kawasaki axial piston motors are the perfect choice for swing or travel power in construction machines and industrial vehicles. M3B Series Swash plate type axial piston motors M2X/M5X SERIES Motors with a built-in mechanical brake, relief valves and make-up valves for applications to swing operation of construction machines. Displacement: cm 3 Rated pressure: MPa Max. speed: 1,400-2,500 min1 M3X SERIES Swash plate type axial piston motors Motors with a good self-priming capability and high starting efficiency. Displacement: cm 3 Rated pressure: 29.4 MPa Max. speed: 1,200-1,900 min1 M3B SERIES Swash plate type axial piston motors Motors with excellent low speed characteristics and high-speed function having common rotary components with M3X. Displacement: cm 3 /min cm 3 Rated pressure: 29.4 MPa Max. speed: min:1,200-1,900 min 1 / max: 1,500-2,900 min 1 M2X/M5X-RG SERIES Swash plate type piston motors with reduction gears Displacement 4,625 through 5,743cm3, these are compact designs specifically used in swing operation of cranes. Displacement: 597-5,743cm 3 Rated pressure: 15.7 MPa Rated speed: min1 M3X/M3B-RG SERIES Swash plate type axial piston motors with reduction gears M3X/M3B motors with reduction gears. Displacement 22,226cm 3 type is designed for swing operation of cranes. Displacement: ,226cm 3 Rated pressure: 20.6 MPa Max speed: min1 M5X/MX-RG SERIES Swash plate type axial piston motors. Axial Piston Motors with reduction gears for swinging operation of cranes. Displacement: 4,630-22,200cm3 Rated pressure: 23.0 MPa Rated speed: min1

9 HYDRAULIC COMPONENTS / RADIAL PISTON MOTORS Revolutions in hydraulic motors always begin with Kawasaki and our current range includes everything we know about improved functionality and enhanced reliability. LOW SPEED, HIGH TORQUE RADIAL PISTON MOTORS Developed in the United Kingdom, Kawasaki s Staffa motors in the HMB/HMC/SX/SB/HMKB/HMKC series have now earned a worldwide reputation for highly reliable, low maintenance motors that combine low speed with high torque. New developments include the HPC (high power) and HP350C (high pressure) series of Staffa motors. HMC SERIES Dual-displacement type MANUFACTURING TIMELINE SWASH PLATE TYPE AXIAL PISTON MOTORS MOTORS WITH REDUCTION GEARS RADIAL PISTON MOTORS K3VLB K3VL M2X M3X M3B M5X SXRG DX DNB SX NB SB HMKB/HMKC MS/MK HMB SERIES Fixed displacement type Low speed, high torque radial piston motors. Displacement: 50-11,600 cc Rated pressure: 25 MPa Speed range: rpm HMC SERIES Dual-displacement type Low speed, high torque radial piston motors. Displacement: 00-5,326 cc Rated pressure: 25 MPa Speed range: rpm. HR SERIES Rotary actuator The Kawasaki rotary actuator dispenses with cumbersome linkages by creating reciprocating rotary motion through an arc of up to 280 degrees of total travel. Rated Torque: 266-4,805 N.m Rated pressure: 13.7 MPa Shaft Rotation: 1.7(100) - 4.9(280) rad.(deg) POWER AT WORK AROUND THE WORLD 9

10 HYDRAULIC COMPONENTS / VALVES Kawasaki hydraulic valves offer an open and shut case for excellence in control. Incorporating the latest technology they are playing a leading role in the emerging era of mechatronics. MANUFACTURING TIMELINE VALVES FOR CONSTRUCTION MACHINERY AND INDUSTRIAL VEHICLES K3VLB K3VL MW KMX KTEM KMC KORDE5K PV KMS

11 HYDRAULIC COMPONENTS / VALVES KMX SERIES Multiple control valves MW SERIES Multiple control valves KMS SERIES Monoblock type multiple control valves that synthetically control actuators of excavators. Sectional type multiple valves with several directional valves in one unit. Multiple section load-sensing type control valve designed to systematically control actuators. Max pressure: Max flow: 34.3 MPa L/min Max pressure: Max flow: 34.3 MPa L/min Max pressure: Max flow: 35 MPa L/min PV SERIES Pilot valves Pressure-reducing type pilot valves to control spools of multiple valves and simultaneously the tilting angle of variable displacement pumps and auxiliaries. Inlet pressure (max.): 6.9 MPa Max. back pressure: 1 MPa Rated flow: L/min RCV SERIES Pilot valves Pressure reducing type pilot valves with a built-in damper developed for travelling operation of excavators. Inlet pressure (max.): 9.8 MPa Outlet pressure: MPa Rated flow: 10 L/min TH40P SERIES Pilot valves Bank type pilot valves able to increase or decrease the number of valves as required and suitable for industrial vehicles such as cranes or wheel loaders with detent attachable. Inlet pressure (max.): 9.8 MPa Outlet pressure: MPa Rated flow: 20 L/min KDRDE5K Proportional pressure-reducing valve Valves mostly suitable to control pilot circuits in industrial vehicles operated outdoors. Max. supply pressure: 8.8 MPa Max. back pressure: 1 MPa Rated flow: 10 L/min KTEM SERIES Proportional control valves for farm machinery Valves to control the flow rate into and from actuators by controlling the input currents for the solenoids irrespective of the working pressure. Max. pressure: Rated flow: 20.6 MPa L/min KMC SERIES Proportional multiple control valves Sectional type proportional multiple valves operated by electric signals applicable to various machinery. Max. pressure: Rated flow: 24.5 MPa 70 L/min POWER AT WORK AROUND THE WORLD 11

12 Kawasaki Precision Machinery (UK) Ltd Ernesettle, Plymouth Devon, PL5 2SA, UK Tel: Fax: Web: Kawasaki Precision Machinery of America Division of Kawasaki Motor Corp. U.S.A th Street, S.E. Grand Rapids U.S.A MI Tel: Fax: Web: Kawasaki Precision Machinery Ltd Tokyo Office, World Trade Centre Building 4-1 Hamamatsu-cho 2-chome Minato-Ku Tokyo Japan Tel: Fax: Web: ISO Certification No ISO 9001 Certification No