Solutions. ydraulics. We Manufacture. H y d r a u l i c s. Eaton Hydrostatic Transaxles. h y d r a u l i c s. Models 778 Right Angle Transaxle
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1 H y d r a u l i c s ydraulics Eaton Hydrostatic Transaxles h y d r a u l i c s Models 778 Right Angle Transaxle We Manufacture No August 1998 Solutions S o l u t i o n s
2 Model 778 Eaton Hydrostatic Transaxles Transaxles for the ZTR (Zero Turn Radius) type vehicles Eaton Models 778 use the time proven radial ball piston design for both pumps and motors. The 778 is an assembly with one pump and one motor. Two assemblies, are required on each vehicle. Eaton Ball Piston Design The simple radial ball piston design provides high efficiency and long life. It is environment and temperature tolerant. This means that the transaxle is resistant to damage. Eaton Transaxles Eaton hydrostatic transaxles have integral pump, motor and axle housing with planetary gears using state-of-the-art materials, to provide a strong, long lasting, compact drive package. These Transaxles Provide: Smooth Performance Infinitely adjustable control, delivering smooth operation in both forward and reverse. Easy Operation One control provides both forward and reverse, plus speed. No clutch, no synchronizer, no shifting. Hydrostatic Dynamic Braking In all kinds of weather, all kinds of terrain, Eaton hydros provide dynamic braking in either forward or reverse. Quiet Operation Equipped with special pistons to reduce noise and vibration no matter how tough the job. Trouble Free Performance A proven, tested design ensures years of reliable operation with little or no maintenance. CCW Transaxles Also Feature: Environmentally protected wet type parking / emergency brake, which can be used for full emergency stops, in addition to the dynamic braking capability of the hydrostatic transmission. Vertical input shaft which allows use with today s popular vertical shaft engine. 1 inch diameter axle shaft supported with ball bearings provides high axle loading capability. Installation mounting points for axle, torsional load, and linkage. Clockwise control input rotation will produce counterclockwise axle rotation in the standard configuration. Standard CW Input CW Control CCW Output Option CW Input CW Control CW Output CW CW Brake Double Planetary Gear Reduction and Brake (Extended to Show Reduction and Brake) Control Input Pump Straight Axle Hydraulic Oil Motor 2 This catalog information was current at date of printing, but may be subject to change.
3 Model 778 Input Tapered Axle Short Brake Control (Hidden from View) Double Planetary Gear Reduction Brake Tapered Axle Long Pump Motor Filter This compact package includes one radial ball piston pump and one radial ball piston motor, with a set of double planetary gear reduction. One piece construction forms a strong frame member for the vehicle. It has a single input control. Base Unit Description: Tapered Product Number Long Axle Short Axle Includes 16:1 final drive ratio, CW input shaft rotation, vertical input orientation, environmentally protected wet type parking brake, barb fittings for external expansion tank (see table below), 1 inch dia. output shaft tapered and push (dump) valve. 5/8 inch barb fitting fitting* Straight fitting* *Other fittings or attached Expansion tank available. Customer Supplied or may be purchased from Eaton Combined Operating Specifications Horsepower, Input Kw [HP] (per side) 2,3 [3] Speed Input 3200 RPM Max. Output RPM Axle Torque Nm [lb-in] (per side) (26:1 Final Drive w/16:1 Gears) Fluid Capacities Oil Filter Control Specifications Brake Net Weight 217 [1920] Continuous 304 [2687] Intermittent 390 [3455] Peak 181 [400] (per side) Max. Weight Over Axle kg [lb] Max. Operating Temp. C [ F] 82 C [180 F] Max. Case Pressure Bar [PSI],8 [12] Intermittent,5 [ 7] Continuous Transaxle Case Recommended Fluids (See Eaton Bulletin No ) factory filled with premium hydraulic Fluid Control Torque Nm [lb-in] 9 [80] (@ 113 Nm [1000 in-lb] Axle Torque and Full Stroke) Control Rotation Max. Forward 19 ±2 15' Reverse 19 ±2 15' Note: With (customer supplied) control lever mounted parallel with the output shaft (axle), forward motion of the lever yields forward motion of the vehicle (Standard Configuration). Axle Braking Torque Options 700 ml [23.7 oz] (each) Internal Parking/Emergency Brake Included 204 Nm [150 3,9 Nm [2.9 lb-ft] brake lever input Integrated Reservoir Input Rotation Control Rotation 23:1 Gear Ratio 45 5/8 inch Fitting 90 5/8 inch Fitting Fan and Pulley 12 kg [26 lbs] (each) 3
4 Models 778 (Long) Dimension Data 864 [34.0] 781,0 [30.75] 548,1 [21.58] 7,4 [.29] 95,25 [3.75] Min. Dia. Pulley with 152mm [6 inch] Fan 158,4 [6.24] 7,4 [.29] Mounting Surface Parking Brake Control 17 mm Dia. Input CW or CCW Rotation (CW Standard) 113,80/111,66 [4.480/4.396] 77,0 [3.03] Max. 159,05/157,53 [6.262/6.202] 25,84/24,96 [1.018/.982] 159,0 [6.26] Axle 100,3 [3.95] 50,85/50,75 [2.020/1.980] Mounting Holes (4) Expansion Tank Connection for.625 [15,88] Nominal I.D. Hose 92,7/90,7 [3.65/3.57] 192,92/190,78 [7.595/7.511] 195,35/192,91 [7.691/7.595] 165,1 [6.50] 356,24/352,68 [14.025/13.885] 553,4 [21.00] 406,4 [16.00] Tire Dia. Shown 287,63/285,19 [11.324/11.228] 79,0 [3.11] Max. Input Expansion Tank Connection Control Brake 140,84/137,80 [5.545/5.425] 26,10/24,70 [1.028/.972] Additional Dimension Data see Pages 6-9 Mounting Pad Linkage Mounting Pad Dump Valve 73,7 [2.90] 58,17/56,13 Max. [2.290/2.210] 4
5 Models 778 (Short) Dimension Data 812,80 [32.000] [30.5] 686,0 [27.0] 95,25 [3.75] Min. Dia. Pulley with 152mm [6 inch] Fan Control Brake 158,4 [6.24] 82,04/81,02 [3.230/3.190] 161,7/159,76 [6.366/6.290] 17 mm Dia. Input CW or CCW Rotation (CW Standard) 159,05/157,53 [6.262/6.202] 77,0 [3.03] Max. 159,0 [6.26] Axle Mounting Holes (4) Expansion Tank Connection for.625 [15,88] Nominal I.D. Hose 2,80/1,78 [.110/.070] 100,3 [3.95] 165,1 [6.50] 308,61/305,05 [12.150/12.010] 431,8 [17.00] 406,4 [16.00] Tire Dia. Shown 79,0 [3.11] Max. 240,0/237,6 [9.45/9.35] Input Brake Expansion Tank Connection Control 140,84/137,80 [5.545/5.425] Additional Dimension Data see Pages 6-9 Mounting Pad Linkage Mounting Pad Dump Valve 73,7 [2.90] Max. 5
6 Model 778 Dimension Data 70,6/69,6 [2.78/2.74] 70,6/69,6 [2.78/2.74] 104,07/102,79 [4.097/4.047] 9,58/9.50 [.377/.374] Brake shaft lever angle to engage brake 13 ± 5 Brake shaft torque Nm [lb-in] 1 [10] 4 [35] 7 [65] to axle braking torque Nm [lb-in] 56 [ 500] 203 [1800] 361 [3200] Linkage Mounting Points (3) 1/4-20 Self Tapping Thread 15,88 [.625] Max. Engagement Torque to 14,1±1,4 Nm [125 ±12.5 lb-in] 10,4 [.41] Min. Thread Engagement Tapered 1/4-28 UNF 2B Depth 15,7 [.62] Min. 9,88/9,70 [.389/.382 Brake 5,67/5,41 [.223/.213] 71,6/70,6 [2.82/2.78] 59,76/59,26 [2.353/2.333] 38,1 [1.50] Dia. Clearance for Control Brake 125,4/122,4 [4.94/4.82] Lever angle to Engage Brake Angle 13 ±5 0 Lever angle to Engage Brake Angle 13 ±5 23 Control 27,3/24,3 [1.078/.958] 50,19/49,69 [1.976/1.956] Tapered 9,88/9,70 [.389/.382] 140,84/137,80 [5.545/5.425] 17,013/17,000 [.6698/.6693] Dia. 16,06/15,90 [.632/.626] Dia. 44,5/43,5 [1.75/1.71] 2,177/1,885 [.0857/.0742] Input 1,25/1,17 [.049/.050] 31,85 [1.254] Dia. Clearance for Pulley Hub Keyway for 16,33/15,87 Dia. x 4,801/4,732 Wide [.643/.625 Dia. x.1890/.1863 Wide] Woodruff Key Per SAE J502 Specification 16,89/16,13 [.665/.635] 40,21 [1.583] Min. Do Not Exceed 356 N [80 lbf] Side Load on Input at Centerline of Keyway Control 9,58/9.50 [.377/.374] Brake 1/4-28 UNF 2B Depth 15,7 [.62] Min. Control 5,67/5,41 [.223/.213] 91,57/90,29 [3.605/3.555] 70,0/68,4 [2.75/2.69] Axle Centerline 80,0/77,4 [3.15/3.05] '± 2 15' 19 0'± 2 15' Note: Do Not Exceed 68 Nm [50 lb-ft] Input Torque on Control 6
7 Model 778 Dimension Data 78,0/76,4 [3.07/3.01] (2) 70,0/68,4 [2.75/2.69] 11,2/9,2 [.44/.36] Axle Centerline 44,0/42,4 [1.72/1.67] 35,8/33,8 [1.41/1.33] 7,85/7,79 [.309/.307] Part Number and Date of Assembly Stamped on This Surface Tow (Dump) Valve Requirements Minimum Load 44 N [10 lbf] Maximum Load 222 N [50 lbf] Actuation Length 5,3/3,3 [.21/.13] 35,6/34,0 [1.40/1.34] 24,7/23,1 [.97/.91] 70,24/68,96 [2.765/2.715] 48,39/47,11 [1.905/1.855] 5/16-18 Self Tapping Thread 15,88 [.625] Max. Thread Engagement 10,4 [.41] Min. Thread Engagement Torque to 14,1±1,4 Nm [125 ±12.5 lb-in] Optional Torque Strap Mount (2) 65,8/64,2 [2.59/2.53] 5/16-18 Self Tapping Thread 15,88 [.625] Max. Thread Engagement 10,4 [.41] Min. Thread Engagement Torque to 14,1±1,4 Nm [125 ±12.5 lb-in] 7
8 Model 778 Dimension Data Do Not Exceed 320 N [72 lbf] Belt Load on Input Pulley CW Rotation View from End Optional Fan and Pulley 140,84/137,80 [5.545/5.425] 131,8/128,8 [5.19/5.07] Typical 91,31/87,25 [3.595/3.435] Min. 80,0/77,4 [3.15/3.05] 147,65[5.813] Bolt Circle 107,95/107,69 [4.250/4.240] Pilopt Dia x 3/8-16 Self Tapping Screw 15,88 [.625] Max. Thread Engagement Transmission Mount 4 x 90 Control Arm Dimensions for 778 Transaxles 0,38 [.015] R. Max. Control arms for the Transaxle must be manufactured by the customer because of the variety of control mechanisms that can be used on applications. 7,11/6,10 [.280/.240] 102 [4.00] Min. 8 9,45/9,37 [.372/.369] Tapered 9,98/9,86 [.393/.388] Typical Control Arm
9 Model 778 Dimension Data Mounting Information on Page 8 13,0 [.51] Min. Flat 2,90/2,64 [.114/.104] 25,4 [1.00] Dia. Nominal 61,0 [2.40] Min. Flat 38,10 [1.500] Hub Width 26,97 [1.062] 34,77 [1.369] 120,58/116,36 [4.747/4.581] 21,82/21,44 [.859/.844] 25,385/25,362 [.9994/.9985] Dia. 3,30/2,28 [.094/.086] 6,40/6,36 [.252/.250] 22,03/21,41 [.860/.850] Dia. 4,57/4,07 [.180/.160] Straight Keyed Axle (Optional) 69,8 [2.75] Min. Length of Full Depth Keyway Mounting Holes 10,66/10,61 [.420/.400] Dia. Thru 125,33/124,67 mm Taper Per Meter [1.504/1.496 inch Taper Per Foot] 3/4-20 UNF-2B Slotted Hex. Nut 12,7 [.50] Thick 26,97 [1.062] Across Flats 203 Nm [150 lb-ft] Torque Plus Torque Required to Align Slotted Nut to Cross Hole 3,96 [.156] Dia. Thru Standard Tapered Axle 17,27 [.680] 25,40/25,15 x 6,33/6,30 [1.000/.990 x.249/.248] Woodruff Key Per -J502 Specification 25,83/25,45 [1.017/1.002] Recommended I.D. Wheel/Hub Spacer Customer Supplied 40,64/31,76 [1.600/1.250] Recommended O.D. 9
10 Serving Customers Worldwide Headquarters Eden Prairie, Minnesota U.S. Manufacturing Plants Eden Prairie, Minnesota Spencer, Iowa Shawnee, Oklahoma Hutchinson, Kansas Manufacturing Plant, Sales Office & Service Center Glenrothes, Scotland Sales Office Ratingen, Germany Joint Ventures Sehyco Kameoka, Japan Jehyco Jining, China Global Distribution 101 Distributors in 897 Locations 51 Countries, 6 Continents The Hydraulics Division of Eaton Corporation The Eaton Hydraulics Division is your one-stop source for all your hydraulic design and application needs. From worldclass engineering capabilities in system design assistance to comprehensive service and technical support after the sale, we are committed to one clear objective to help assure your complete satisfaction with our products. The Hydraulics Division manufactures and globally markets a complete line of reliable, high-efficiency hydraulic components and systems, including: Hydrostatic Transmissions Electronic Controls and Systems Axial Piston Pumps & Axial Motors Radial Ball Piston Pumps Fully Fluid-Linked Hydrostatic Power Steering Char-Lynn Gerotor & Geroler Low Speed/ High Torque Motors Valves, Cylinders, Gear Pumps, & Gear Motors. Backed by the most extensive distributor network in the fluid power industry, the Eaton Hydraulics Division has the resources to meet your needs. The Division has four manufacturing plants in the U.S., and one in Scotland. Joint ventures in Japan and China complete the global manufacturing network. All told, the Division currently employs more than 2,000 people with nearly 1,000,000 square feet of manufacturing space, all dedicated to quality, performance and timely response to your design and application needs. Hydraulics Division Headquarters, Eden Prairie, Minnesota Major Markets Served Agriculture Lawn & Garden Industrial Construction Mining Lumber Fishing Marine Food Processing Eaton Corporation Founded in 1911 to manufacture truck axles, Eaton now produces more than 40,000 different products, made in 24 countries on five continents. To serve your current and emerging business needs, Eaton Corporation has over 52,000 employees in 150 manufacturing sites worldwide. Today, Eaton Corporation is one of the world s premier producers of electronic and electrical controls and vehicle components. With sales approaching $7 billion annually, Eaton is ranked among the top 100 industrial companies in the United States, as well as one of the top 150 worldwide.
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12 Eaton Corporation is a global manufacturer of highly engineered products that serve industrial, vehicle, construction, commercial and semiconductor markets. Principal products include electrical power distribution and control equipment, truck drivetrain systems, engine components, hydraulic products, ion implanters and a wide variety of controls. Headquartered in Cleveland, the company has 49,000 employees and 143 manufacturing sites in 26 countries around the world. Sales for 1997 were $7.6 billion. Information contained in this catalog is accurate as of the publication date and is subject to change without notice. Performance values are typical values. Customers are responsible for selecting products for their applications using normal engineering methods. Eaton Corporation Hydraulics Division Highway 5 Eden Prairie, MN Eaton Ltd. Hydraulics Division Glenrothes, Fife Scotland, KY7 4NW Telephone +44 (0) Fax: +44 (0) Eaton GmbH Hydraulics Division Am Schimmersfeld Ratingen, Germany Telephone: +49 (0) Fax: +49 (0) ACCREDITED BY THE DUTCH COUNCIL FOR CERTIFICATION Reg. No. 24 ISO-9001 CERTIFICATED FIRM DET NORSKE VERITAS INDUSTRY BV, THE NETHERLANDS Quality System Certified Products in this catalog are manufactured in an ISO-9001-certified site. Form No Copyright Eaton Corporation, 1996, 1997 and 1998 All Rights Reserved Printed in USA
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