LV Power Distribution Product Catalogue. Quicklag Circuit Protection Products
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- Priscilla Hilary Gardner
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1 LV Power Distribution Product Catalogue Quicklag Circuit Protection Products
2 Contents Corporate Overview... 1 Quicklag Circuit Protection Quicklag Introduction... 3 Quicklag Miniature Circuit Breaker... 4 ELQ Earth Leakage Breaker... 6 ELDO/QELDO Residual Current Device... 8 Quickmov Surge Protection Quicklag Accessories Quicklag Panelboards...14 LCQ Metal Load Centres Echidna QCE IP44 Panelboards...18 EWQ IP66 Panelboards...20 EWQ+ IP66 Panelboards...21 Quicklag Chassis Quicklag Panelboard Accessories...24 Quicklag Technical Data...26 Dimensional Drawings...27 Quicklag/ELQ Time Current Curves...32 Fuse Backup Table Motor Starting Application Tables...34 Earth Fault Loop Impedance...36 Cascading and Discrimination Tables...37
3 Corporate overview Powering Business Worldwide Founded in 1911, Eaton Corporation is a diversified industrial manufacturer and a global leader in various industrial markets, including: Electrical systems and components for power quality, distribution and control Hydraulics components, systems and services for industrial and mobile equipment Hydraulics, fuel and pneumatic systems for commercial and military aircraft Intelligent truck drivetrain systems for safety and fuel economy Automotive engine air management systems, powertrain solutions and specialty controls for performance, fuel economy and safety With 2008 sales of $15.4 billion USD, Eaton employs 75,000 people all over the world and sells products to customers in more than 150 countries. 1
4 Quicklag Circuit Protection Quicklag Miniature Circuit Breaker and Residual Current Devices 2
5 Miniature Circuit Breaker Over 50 Years of Service to the Australian Electrical Industry The Quicklag range of miniature circuit breakers was originally released in Australia by -Westinghouse in 1957 before the company changed its name to Cutler- Hammer and then to Eaton. Through the years, the Quicklag has been widely recognised as setting the electrical industry benchmark for Miniature Circuit Breakers. Some of the reasons include: Toggle centre position trip indication Clearly shows when the breaker has tripped Ratings up to 100A in the one frame size Common frame pole width to avoid the need for hybrid / mixed width chassis Ability to be mounted side-by-side without de-rating Utilises the maximum rating of the breaker Fully integrated surge protection solution with the use of Quickmov Surge Diverters Connects to the chassis busbar for the lowest source impedance and maximum surge performance Quicklag is the largest and most complete family of industrial thermal magnetic miniature circuit breakers. They provide the feature of steel frame calibration and arc chutes in every pole. Quicklag circuit breakers are provided in ranges from 8 to 100 amperes continuous in one, two, three and four-pole configurations. The Quicklag family includes a range of electrical safety devices: the ELQ single and two poles RCBO and the ELDO single and multi-pole earth leakage circuit breakers. Accompanied by Echidna panel boards, busbar chassis and many accessories, including the Quickmov integrated surge protection device. Quicklag is the ideal choice for industrial and commercial applications. With over 50 years of service to the Australian Electrical Industry, Quicklag Circuit Breakers have a proven track record of reliability and safety. 3
6 Miniature Circuit Breaker Quicklag Miniature Circuit Breaker The Quicklag Non-Automatic 80A and 100A model which has no overcurrent protection, is available in single to four pole width configurations and can be used for circuit disconnection. Key Features Breaking capacity 6kA at 415VAC/2,3,4 pole and 6kA at 240VAC/1 pole Extensive range of accessories Non-Auto breakers available Centre trip indication Approvals and tests: Complies with AS3111 and AS2184, Lloyd s approved Applications Protection for sub-main circuits Light and power Motor starting applications Product: Miniature Circuit Breaker Breaking Capacity: 6 ka Voltage: 240/415 VAC 50/60 Hz Amperage: 8-100A Poles: 1, 2, 3, and 4 Poles Quicklag Miniature Circuit Breakers are used in a variety of circuit protection applications that range from protection for submain circuits and light and power circuits through to various motor starting applications. Quicklag Miniature Circuit Breakers are designed to protect electrical circuits from damage caused by overload or short circuit. The Quicklag Miniature Circuit Breaker is available in 1, 2, 3 and 4 pole construction in thermal current ratings from 8A to 100A, all of which are physically interchangeable. 4
7 Quicklag MCB Rating 1 Pole 2 Pole 3 Pole 4 Pole (A) Cat. No. Cat. No. Cat. No. Cat. No. 8 Q108 Q208 Q308 Q Q110 Q210 Q310 Q Q116 Q216 Q316 Q Q120 Q220 Q320 Q Q125 Q225 Q325 Q Q132 Q232 Q332 Q Q140 Q240 Q340 Q Q150 Q250 Q350 Q Q163 Q263 Q363 Q Q180 Q280 Q380 Q Q1100 Q2100 Q3100 Q * Q180N Q280N Q380N Q480N 100* Q1100N Q2100N Q3100N Q4100N * Non-Auto Breaker Quicklag with shunt trip Quicklag MCB 1 pole Quicklag MCB 2 pole Quicklag MCB 3 pole Quicklag MCB 4 pole Quicklag MCB fitted with shunt trip Rating 1 Pole 2 Pole 3 Pole 4 Pole (A) Cat. No. Cat. No. Cat. No. Cat. No. 8 Q108-ST2 Q208-ST2 Q308-ST2 Q408-ST2 10 Q110-ST2 Q210-ST2 Q310-ST2 Q410-ST2 16 Q116-ST2 Q216-ST2 Q316-ST2 Q416-ST2 20 Q120-ST2 Q220-ST2 Q320-ST2 Q420-ST2 25 Q125-ST2 Q225-ST2 Q325-ST2 Q425-ST2 32 Q132-ST2 Q232-ST2 Q332-ST2 Q432-ST2 40 Q140-ST2 Q240-ST2 Q340-ST2 Q440-ST2 50 Q150-ST2 Q250-ST2 Q350-ST2 Q450-ST2 63 Q163-ST2 Q263-ST2 Q363-ST2 Q463-ST2 80 Q180-ST2 Q280-ST2 Q380-ST2 Q480-ST2 100 Q1100-ST2 Q2100-ST2 Q3100-ST2 Q4100-ST2 80* Q180N-ST2 Q280N-ST2 Q380N-ST2 Q480N-ST2 100* Q1100N-ST2 Q2100N-ST2 Q3100N-ST2 Q4100N-ST2 * Non-Auto Breaker 5
8 Residual Current Device ELQ Earth Leakage Breaker Protection applications include such areas as electrical office equipment, industrial plants, electrical hand tools, GPOs and socket outlets. Special high sensitivity (10mA) ELQ breakers are available for hospital applications and medical equipment. The ELQ s ability to respond to these fault currents is remarkably fast in fact, the response time is less than 40 milliseconds in all ELQ s levels of rated sensitivity. Athough the breaker combines three functions, the mounting width space is the same as a standard single-pole Quicklag circuit breaker. Features and Benefits Overload, short circuit and residual current protection in one compact unit 6kA at 240V AC/Sym (AS214) Sensitivity available in 10, 30 and 100mA models. Approval No. N20187 Trip indication window Test button with preventative accidental push design Product: Earth Leakage Circuit Breaker Breaking Capacity: 6 ka Voltage: 240 VAC 50 Hz Amperage: 10-32A Poles: 1 and 2 Poles The ELQ Earth Leakage breaker combines overload, short circuit and residual current (earth leakage) protection in one compact unit in either one or two pole configurations. The two pole ELQ incorporates a switched neutral on the left side pole. Applications Electrical office equipment Industrial plants Electrical hand tools GPOs Socket outlets Mining sites This style of circuit breaker, which has become mandatory in new installations, safeguards people from the danger of electric shock by instantly interrupting the electrical circuit to the load when a fault current to earth exceeds the rated sensitivity. 6
9 The ELQ Earth Leakage breaker is a safety device used in residential, industrial and commercial installations to prevent electric shock. ELQ Earth Leakage Breaker Sensitivity Rating 1 Pole 2 Pole (ma) (A) Cat. No. Cat. No. 30mA 10 ELQ110C3TW ELQ210C3TW* 16 ELQ116C3TW ELQ216C3TW* 20 ELQ120C3TW ELQ220C3TW* 25 ELQ125C3TW ELQ225C3TW* 32 ELQ132C3TW ELQ232C3TW* 10mA 10 ELQ110C1TW - 16 ELQ116C1TW - 20 ELQ120C1TW - 25 ELQ125C1TW - 32 ELQ132C1TW - 100mA 10 ELQ110C10TW - 16 ELQ116C10TW - 20 ELQ120C10TW - 25 ELQ125C10TW - 32 ELQ132C10TW - * For industrial use only 7
10 Residual Current Device ELDO/QELDO Residual Current Device relay uses an electrical signal to trip the breaker via an integral shunt trip and can be mounted separately from the Quicklag breaker which must be ordered with a shunt trip device fitted (e.g. ELDO32 + Q320-ST2). The QELDO is a combination of a residual current relay assembled with any Quicklag circuit breaker providing overload, short-circuit and earth leakage protection. The QELDO has an inbuilt shunt trip device for tripping the breaker. The QELDO is mechanically linked internally thereby optimising the tripping operation of the device. A QELDO can incorporate any of the characteristics and ratings associated with both the Quicklag miniature circuit breaker and the ELDO devices. QELDO is a made to order item. Product: Residual Current Device Sensitivity: 10mA mA Control Voltage: 240/440/550 VAC Approvals: AS3190 & CS39993N The ELDO residual current relay will instantaneously detect a current imbalance due to earth leakage that may occur within the electrical distribution system. The ELDO will trip the associated circuit breaker, by means of a separate shunt trip fitted to the breaker and isolate the supply to create a safe condition. The ELDO residual current device can be mounted on its own bracket or can be directly clipped into any Quicklag chassis, either separately or next to the Quicklag circuit breakers. In either formation, the two units are fitted as separate components. Each ELDO comes complete with a comprehensive instruction sheet detailing installation and connection information. These compact residual current relays fit into the same space as a single pole Quicklag breaker. The ELDO The QELDO relay uses a mechanical link to trip the breaker and cannot be separated from the breaker. The QELDO and Quicklag breaker must be ordered assembled at the factory, also indicating which side the QELDO will be on (e.g. QELDO34 + Q320 RHS). Features and Benefits Instantaneously detects a current imbalance due to earth leakage Fits in the same space as a single pole Quicklag breaker Sensitivity range available from 10mA to 1000mA AS3190 approval and CS399993N certification Applications Electrical office equipment Industrial plants Electrical hand tools GPOs Socket outlets Heavy industrial machinery 8
11 ELDO Residual Current Device Sensitivity Control Voltage Approval Cat. No. (ma) (VAC) V A ELDO V A ELDO V A ELDO V - ELDO V A ELDO V A ELDO V A ELDO V A ELDO V C ELDO V C ELDO V C ELDO V A ELDO32X3* V A ELDO34X3* V A ELDO102X3* V A ELDO302X3* V C ELDO504X3* V C ELDO1002X3* * These relays have a seperate change-over relay for use with contactors and undervoltage release devices. QELDO Part Number Configuration QELDO Residual Current Device Sensitivity Control Voltage Approval Cat. No. (ma) (VAC) V A QELDO V A QELDO V A QELDO V A QELDO V A QELDO V A QELDO V A QELDO V C QELDO V C QELDO V C QELDO1002 * A = AS3190 approval and C = CS399993N certification 9
12 Integrated Surge Diverter Quickmov Surge Protection Device be easily adapted to many other applications and most DIN loadcentres and panelboards. Quickmov employs advanced MOV technology with embedded thermal protection housed in a dual barrier flame retardant case to provide optimum surge protection performance without compromising safety and reliability. A fail safe mechanical flag provides indication of MOV status via a dual layer viewing window. Key Features Surge rating 30kA Inom & 60kA Imax Integrated surge protection solution In-built HRC fusing Safe thermal disconnect Dual barrier flame retardant housing Fail safe status indicator Protection for M.E.N and non-m.e.n applications Designed in Australia Product: Surge Rating: Voltage: Pole: Shunt Surge Diverter 60 ka 240/415 VAC 50 Hz Single Quickmov is an integrated Surge Protection Device (SPD), designed to protect single and multiphase electrical distribution systems against the damaging effects of voltage spikes and surges. Eaton s Quickmov plugs straight into a Quicklag loadcentre, connecting to the chassis busbar for the lowest source impedance. Its integrated HRC fuse enables the Quickmov to be connected directly to the neutral bar, providing the shortest possible cable length for superior protection of the entire loadcentre. It saves space and installation time by eliminating the need to install a separate over-current protection device. A wide range of accessories enables the Quickmov to Applications Multi-storey Complexes Commercial Buildings Hospitals & Medical Centres Hotels & Clubs Schools & Universities Process & Control Systems UPS & Computer Systems Traffic Control Systems Emergency Services Systems 10
13 Quickmov Surge Protection Device Description Surge rating Cat. No. 1Pole 60kA Quickmov Surge Diverter 60kA SPDQM1 50kA Netral to Earth Surge Protector / Equipotential Coupler 50kA SPD50NGi Installation For main switchboard installations typically with an adjacent M.E.N point, the Quickmov should be mounted directly on the chassis busbar and close as possible to the neutral bar on Quicklag style board otherwise mounting accessories will allow for installation in other types of switchboard or enclosure systems. For installation in distribution boards remote from the M.E.N point, the Quickmov should be used in conjunction with a SPD50NGi neutral-earth surge arrestor. Operation The Quickmov uses a mechanical flag to indicate its operating and protection status. The flag is visible through the window on the front face of the unit. If the window is showing a GREEN coloured flag then the Quickmov is functioning normally and there is still protection available. When the window changes to show a RED coloured flag, this means the unit is damaged and needs to be replaced. For more information on operation refer to the Quickmov Installation Guide. Power Input 1 Mode (L-N) 1 Stage Diverter MOV Protection Normal Mode HRC Fuse MOV Thermal Fuse Element Quickmov Block Diagram Power Output Quickmov combines surge suppression with fail-safe protection to deliver unsurpassed levels of safety and performance. 11
14 Miniature Circuit Breaker Accessories Quicklag Accessories 1. S1Q 2. S3Q 3. QPC 4. SC3Q, SC6Q, SC12Q, SC24Q 5. T50Q 6. T100Q 7. QLUGKIT 8. PLKQ1 9. PLKQ PLKQ3 Accessories Quicklag s extensive range of accessories extends its features and benefits to many applications. Moulded covers and polycentres allow for retrofit installations where space is limited. A wide range of locking devices can easily provide extra security and safety in situations where it is required. 12
15 Quicklag Accessories / / /1 14. QLDINADAPT 15. ELQ-E-KIT 16. C36Q /1 18. LKDQ /1 20. LKDELQTW Accessory Identification 1. SIQ - 1 Pole Moulded Cover 2. S3Q - 3 Pole Moulded Cover 3. QPC - Quicklag Polycentre 6 Pole 4. SC3Q, SC6Q, SC12Q, SC24Q - Sliding Clip Tray 3, 6, 12 and 24 Pole 5. T50Q - 50A Terminal 25mm 2 6. T100Q - 100A Terminal 50mm 2 7. QLUGKIT - Tunnell Terminal Kit 35mm 2 8. PLKQ1 - Handle Lock 1 Pole + Padlock 9. PLKQ24 - Handle Lock 2 or 4 Pole + Padlock 10. PLKQ3 - Handle Lock 3 Pole + Padlock /1 - Single Lock Off/On Device /1 - Lock Off/On Device (opposing breaker) /1 - Lock Off Device (opposing breaker) 14. QLDINADAPT - Quicklag DIN Adaptor (6 pack) 15. ELQ-E-KIT - ELQ to E Frame Adaptor Kit (S1Q also required) 16. C36Q - Standard Clip Tray 36 Pole /1 - Alarm Switch Right Hand Mount (Factory Fitted Only) 18. LKDQ - Lockdog Quicklag (10 pack) /1 - Lock Off Bracket Kit (10 pack) 20. LKDELQTW - Lockdog Kit ELQ (No Padlock, 1P) 13
16 Quicklag Panelboards Quicklag Loadcentres, Distribution Boards, Switchboards, Equipment Boxes, Chassis 14
17 Quicklag Panelboards The Quicklag Panelboard is manufactured in Eaton s facility using Australian materials and comes in two versions, the Echidna QCE, which has an IP44 rating and the EWQ, which has an IP66 rating. The EWQ is also available in a + format with extra width and depth for those times when more space is needed. As well as the Quicklag Breakers and Panelboards, Eaton manufacture a series of metal loadcentres called LCQ which are also suited to rigorous industrial environments. 15
18 Quicklag Loadcentres LCQ Metal Loadcentres Flush Mount LCQ Loadcentres Surface Mount LCQ Loadcentres Surface Mount LCQ Loadcentres with Door Key Features Available in 4 to 18 poles Complete with active busbar, earth bar & neutral link Metal construction and Ripple Grey finish as standard Coin face key lock optional (refer LCQCLK) Designed to meet IP40 requirements as standard IP50 and IP54 requirements available on request Special colours available on request Applications: Industrial switchboards Commercial switchboards Equipment box Damp, rugged and harsh environments 16
19 The LCQ loadcentre range is most suitable for small and compact industrial installations and is available in capacities ranging from 4 pole to 18 pole in a single row. The LCQ range is constructed from robust steel and is dimensioned so that ample space for wiring is available. The standard LCQ is supplied with 100A active link and earth bar and a neutral link that can accommodate 35mm 2 incoming cable. For 3 phase requirements, 12 pole and 18 pole 100A busbars are available for line side termination. With knockouts on the top, bottom and rear, the LCQ can easily facilitate the connection of conduits and cable glands. The LCQ metal loadcentres are available for surface or flush mounting and can be supplied either with or without a top hinged door. The LCQ range is constructed from robust steel and is dimensioned so that ample space for wiring is available. LCQ Metal Loadcentres Pole Width x Depth x Height Flush Mount Surface Mount Capacity (mm) Cat. No. Cat. No x 70 x 234 LCQ4F LCQ4S x 70 x 234 LCQ6F LCQ6S x 70 x 234 LCQ9F LCQ9S x 70 x 234 LCQ12F LCQ12S x 70 x 234 LCQ15F LCQ15S x 70 x 234 LCQ18F LCQ18S For Ripple Orange finish add RO to the end of the Cat. No. Flush cover = + 50mm extra for height and depth LCQ Metal Loadcentres with Drop Down Door Pole Width x Depth x Height Flush Mount Surface Mount Capacity (mm) Cat. No. Cat. No x 70 x 234 LCQ6FD LCQ6SD x 70 x 234 LCQ9FD LCQ9SD x 70 x 234 LCQ12FD LCQ12SD x 70 x 234 LCQ15FD LCQ15SD x 70 x 234 LCQ18FD LCQ18SD For Ripple Orange finish add RO to the end of the Cat. No. Door = + 26mm extra for depth Flush cover = + 50mm extra for height and depth 17
20 Quicklag IP44 Panelboards Echidna QCE IP44 Panelboards Busbar Rating: IP Rating: Pole Capacity: 250A/20kA for 0.1 sec IP Poles The Echidna QCE Panelboards provide a versatile and economical way to house and protect circuit breakers for commercial and industrial applications. The QCE is IP44 rated and is supplied complete with a type tested 3 phase colour coded insulated busbar system rated for 250A and 20kA for 0.1 second. The QCE, like all Quicklag panelboards, is fitted with a neutral and earth bar, a lockable door hinged on the right as well as a circuit schedule card and card holder. The QCE comes with conduit knockouts in the top and bottom of the enclosure, flush lock and is finished in a powder coat grey ripple as standard. Orange is also available on indent. Features & Benefits IP44 as standard better suited to damp environments A horizontal cut-out for 24 x 18mm module width DIN rail accessories is standard on all panel boards, allowing basic control to be easily added Large removable gland plates, top and bottom for easy cable access Pintle hinged allows quick removal for maximum access Easy lift-off escutcheon permitting totally open work area Cable troughs are part of the design element and provide a neat area for cables Double screw, fully rated Earth and Neutral bars Like its namesake, the Echidna has a number of unique qualities that make it perfectly suited to its normal operating environment. 18
21 Echidna QCE Panelboards Colour Pole Capacity Height x Width x Depth (mm) QCE Cat. No. QCE w/ 250A M/S Cat. No x 550 x QCE12SDR QCE12SDRMT x 550 x QCE24SDR QCE24SDRMT x 550 x QCE36SDR QCE36SDRMT Ripple Grey x 550 x QCE48SDR QCE48SDRMT x 550 x QCE60SDR QCE60SDRMT x 550 x QCE72SDR QCE72SDRMT x 550 x QCE84SDR QCE84SDRMT Note: Left-hand hinged door available on request. For Ripple Orange finish add -RO to the end of the Cat No. Other board colours are available upon request. 400A mainswitch available on request. Puggle equipment boxes complete with mounting tray and a range of options including FCL fuse base or DIN mounting rails either behind or through the escutcheon. Each DIN Rail and slot is 20 x 18mm modules wide. Puggle Enclosures Equipment Box Type Height x Width x Depth (mm) Cat. No. Blank Mounting Tray 250 x 550 x ECPUG2NNN 400 x 550 x ECPUG4NNN 750 x 550 x ECPUGANNN 1000 x 550 x ECPUGBNNN 1200 x 550 x ECPUGCNNN 1500 x 550 x ECPUGDNNN DIN Rail and Blank Escutcheon 250 x 550 x ECPUG2D1B 400 x 550 x ECPUG4D2B 750 x 550 x ECPUGAD3B 1000 x 550 x ECPUGBD4B 1200 x 550 x ECPUGCD6B 1500 x 550 x ECPUGDD8B Raised DIN Rail and Slotted Escutcheon 250 x 550 x ECPUG2D1T 400 x 550 x ECPUG4D2T 750 x 550 x ECPUGAD3T 1000 x 550 x ECPUGBD4T 1200 x 550 x ECPUGCD6T 1500 x 550 x ECPUGDD8T 250A Fault Current Limiter 400 x 550 x ECPUG4FCL 250A Isolator Fitted 400 x 550 x ECPUG4PB250MS3PD 400A Isolator Fitted 400 x 550 x ECPUG4PB400MS3PD 19
22 Quicklag IP66 Panelboards EWQ IP66 Panelboards Busbar Rating: IP Rating: Pole Capacity: 250A/20kA for 0.1 sec IP Poles THE EWQ Panelboard is IP66 rated and is supplied complete with removable gland plates on top and bottom. Designed for the harshest of industrial environments and built with the most arduous conditions in mind, the EWQ Panelboard excels with its fully welded construction. The EWQ is fitted with a type tested 3 phase colour coded insulated busbar system rated for 250A and 20kA for 0.1 second. The standard EWQ Panelboard is also equipped with a removable hinged escutcheon, a fully rated neutral bar and fully rated earth bar, a lockable door hinged on the right, as well as a circuit identification label, a circuit schedule card and card holder. The EWQ s box and door are finished in a powder coat grey ripple polyester as standard while the hinged escutcheon is painted white as standard. A horizontal cutout for 24 x 18mm module width DIN rail accessories is standard on all panelboards, allowing basic control to be easily added. Orange finish is available on indent. EWQ IP66 Panelboards Colour Pole Capacity Height x Width x Depth (mm) EWQ Cat. No. EWQ w/ 250A M/S Cat. No. Ripple Grey x 550 x 175 EWQ24SDR EWQ24SDRMT x 550 x 175 EWQ30SDR x 550 x 175 EWQ36SDR EWQ36SDRMT x 550 x 175 EWQ42SDR EWQ42SDRMT x 550 x 175 EWQ48SDR EWQ48SDRMT x 550 x 175 EWQ60SDR EWQ60SDRMT x 550 x 175 EWQ72SDR EWQ72SDRMT x 550 x 175 EWQ84SDR EWQ84SDRMT x 550 x 175 EWQ96SDR EWQ96SDRMT x 550 x 175 EWQ108SDR - Note: Left-hand hinged door available on request. For Ripple Orange finish add -RO to the end of the Cat No. Other board colours are available upon request. For 100A main switch add QT to end of Cat No (only on 24 and 36 Pole), 400A main switch available on request. 20
23 EWQ+ IP66 Panelboards Busbar Rating: IP Rating: Pole Capacity: 250A/20kA for 0.1 sec IP Poles The EWQ+ range of panelboards have all the same inclusions and features as the EWQ range but with the added benefit of more space inside, ideal for mounting large ancillary equipment. The EWQ+ also includes a hinged escutcheon which can be removed from the enclosure providing good access for ease of work within the panelboard. The panelboard is fitted with type tested 3-phase, colour coded, insulated busbar system, rated at 250A/20kA for 0.1second. The enclosure features fully welded construction, with a right hinged door with 3-point locking and a lockable L-handle. The standard finish is grey ripple polyester. EWQ+ IP66 Panelboards Colour Pole Capacity Height x Width x Depth (mm) EWQ+ Cat. No. EWQ+ w/ 250A M/S Cat. No. Ripple Grey x 650 x 257 EWQP24SDR EWQP24SDRMT x 650 x 257 EWQP30SDR EWQP30SDRMT x 650 x 257 EWQP36SDR EWQP36SDRMT x 650 x 257 EWQP42SDR EWQP42SDRMT x 650 x 257 EWQP48SDR EWQP48SDRMT x 650 x 257 EWQP60SDR EWQP60SDRMT x 650 x 257 EWQP72SDR EWQP72SDRMT x 650 x 257 EWQP84SDR EWQP84SDRMT x 650 x 257 EWQP96SDR EWQP96SDRMT x 650 x 257 EWQP108SDR EWQP108SDRMT Note: Left-hand hinged door available on request. For Ripple Orange finish add -RO to the end of the Cat No. Other board colours are available upon request. For 100A main switch add QT to end of Cat No(only on 24 and 36 Pole), 400A main switch available on request. 21
24 Chassis Systems Quicklag Chassis Vertical Chassis Half Width Chassis Chassis with 100A M/S Horizontal Chassis Manfactured by Eaton, designed and tested to the requirements of AS1136.1, AS and 3, Quicklag chassis assemblies are available in a number of configurations, They are used by Eaton in Quicklag panelboards and by Original Equipment Manufacturer s in their own panelboard and switchboard assemblies throughout the electrical industry. The Quicklag chassis is available in a standard 3 phase construction for either vertical or horizontal applications and is universal in that it can be fed from either end of the busbar chassis. The Quicklag chassis is also made to suit narrower applications and can be supplied in a half width format. A neutral pole busbar can be added to the 3 phase busbar system by Eaton. Chassis without Main Switch The Quicklag chassis consists of a galvanised steel base plate, 3 phase insulated busbars and insulated busbar supports. The base plate has two rows of clip in brackets for the mounting of Quicklag breakers while the busbar is mounted to the base plate by the insulated supports. The standard Quicklag chassis assembly has been tested in accordance with AS1136.1, AS and 3 and is rated for 250A continuous current and has a withstand capacity of 20kA for 0.1 seconds. Non-standard variations are available and can be selected from units with 250A, 16kA for 0.5 second or 300, 16kA for 1.0 second and 400A, 20kA for 1.0 second. To order the non-standard variation chassis please contact your local Eaton representative. Chassis with Main Switch The Quicklag chassis can be easily fitted with a Main Switch for isolating the supply to the chassis. QT Series The 100A Main Switch, a Quicklag Non-Auto Q3100N, can be mounted either in the top centre feeding into the chassis or can be positioned on the chassis pan where it will occupy 3 pole spaces of the chassis. MT Series A 250A or 400A Main Switch can be fitted readily to the standard Quicklag Chassis and provides many excellent characteristics such as visible indication of the positive load break and fault make contact operation. The operating handle is pad-lockable in the OFF position for added safety and security. 22
25 Chassis Vertical and Horizontal Type Poles Capacity Height * (mm) Width (mm) Vertical Cat. No. Horizontal Cat. No Q12PV Q12PH Q18PV Q18PH Q24PV Q24PH Q30PV Q30PH Q36PV Q36PH Q42PV Q42PH Q48PV Q48PH Q60PV Q60PH Q72PV Q72PH Q78PV Q84PV Q96PV Q108PV - * Busbars extend 42mm over top and bottom of mounting pan on Vertical type and left and right on horizontal. Chassis Half-Width Type Vertical: Height (mm) Width* (mm) Cat. No * / * / * / * /4 Horizontal: * / * / * / * /4 * Busbars extend 42mm over both sides of mounting pan * Half-Width Chassis are made to order Chassis with 100A Main Switch Poles Capacity Height (mm) Width (mm) Cat. No Q12PVQT Q24PVQT Q36PVQT Non standard variations are available on request 23
26 Industrial Panelboard Accessories Quicklag Panelboard Accessories 1. QSEALKIT 2. LCQCLK 3. LCQ12BP, LCQ18BP 4. PB250MS3PD, PB400MS3PD / /15 Accessories The wide range of Quicklag panelboard accessories extends the features and benefits to meet different requirements. Locking systems provide added security to the boards, flush surrounds allow for in-wall installations and the choice of an 80, 100, 250 or 400A main switch to suit the panelboards. 24
27 Quicklag Panelboard Accessories 7. ECELOCK 8. ECPLTH /1 10. ECFLSRA 11.QPF / / /1 15. ANEWEMLTM2, ANEWEMLTM4 Accessory Identification 1. QSEALKIT - Sealing Screws for Quicklag Covers (10 Pack) 2. LCQCLK - Load Centre Coin Lock Kit 3. LCQ12BP, LCQ18BP - 3 Phase Insulated Busbar Kit, 12 Pole & 18 Pole 4. PB250MS3PD, PB400MS3PD - Main Switch 3 Pole DIN Cutout 250A and 400A /1 - Busbar Splitting Kit /15-24 Pole Quicklag Buscomb 7. ECELOCK - Field Fit E-Lock Kit 8. ECPLTH : (# : 1 = 1 Tier, 2 = 2 Tier, 3 = 3 Tier (*: G = Stainless Steel, P = Painted Black, -RG = Ripple Grey, -RO = Ripple Orange) /1 - Tee-off Insulation Cap 10. ECFLSRA - Flush Surround 750mm Enclosure 11. QPF - Quiclag Pole Filler /1 - Single Lock Off/On Device /1 - Lock Off/On Device (opp breaker) /1 - Lock Off Device (opp breaker) 15. ANEWEMLTM2 - Emergency Lighting Test CCT 20A 2N/C ANEWEMLTM4 - Emergency Lighting Test CCT 24A 4N/C 25
28 Quicklag Technical Data Quicklag Dimensional Drawings, Specifications, Time Current Curves, Application Tables. 26
29 Quicklag Technical Data Quicklag Dimensions ELQ Dimensions 27
30 Quicklag Technical Data ELDO / QELDO Dimensions LCQ Load Centre Dimensions Lf Ls LCQ Loadcentres 4- OFF 8mm DIA. MTG. HOLES ALL SIZES Pole Capacity Flush Lf Cover Length Surface Ls 4 Pole LCQ Pole LCQ Pole LCQ Pole LCQ Pole LCQ Pole LCQ KNOCKOUTS 26mm IN BACK OF BOX OFF 8mm DIA. MTG. HOLES 12, 15, & 18 LCQ ONLY DOOR ALL ROUND (SURFACE) ALL ROUND (FLUSH) 21MM DIA. KNOCKOUTS 2-OFF FOR 6 & 9 LCQ 12, 15 & 18 LCQ 26mm DIA. KNOCKOUTS 3-OFF FOR 6 & 9 LCQ 12, 15 & 18 LCQ 28
31 QCE Panelboard Dimensions Echidna QCE Panelboards Poles A (mm) B (mm) C (mm) Puggle Enclosure Dimensions Puggle Enclosures Box Height H (mm) A (mm) B (mm) 250H PUGGLE H PUGGLE H PUGGLE H PUGGLE H PUGGLE H PUGGLE
32 Quicklag Technical Data EWQ Panelboard Dimensions EWQ+ Panelboard Dimensions 30
33 Chassis Dimensions Poles Quicklag Chassis Chassis Vertical Height Dim A (mm) Chassis Horizontal Width Dim A (mm) Chassis with Main Switch Dimensions Chassis with Main Switch Poles Dimension A (mm)
34 Quicklag Technical Data Eaton Quicklag Time Current Curve hours 1 hour Maximum A Maximum 8-50A 1 minute Time in seconds Minimum A Minimum 8-50A Range of magnetic trip setting for rating indicated Maximum interrupting time Percent Rated Current Time-current curves show response times in seconds for applied overcurrent expressed in percentages of rated current. The values are for breakers operating in open air in an ambient of 40 o C, or inside an enclosure in an ambient of 25 o C, with no current through the breaker before application of overcurrent. The characteristics are presented not as a single curve but as a band defined by maximum and minimum curves. The characteristic curve for any particular breaker will lie within this band. However, this does not imply that its tolerance band is as wide as the plotted band, which allows for manufacturing and calibrating variations for the range overall. Specifications - The specifications in this publication were correct at the time the publication went to press. Eaton Corporation reserves the right to change the specifications of its products without notice. Installation and Use - The products described in this publication should only be installed and used in accordance with any accompanying instruction sheets. To the full extent permitted by law, Eaton Corporation expressly excludes all and any liability arising from installation or use of the products which is not in accordance with the relevant instruction manual. 32
35 Eaton ELQ Time Current Curve hours 1 hour Maximum 1 minute Time in seconds Minimum Range of magnetic trip setting for rating indicated Maximum interrupting time Percent Rated Current Time-current curves show response times in seconds for applied overcurrent expressed in percentages of rated current. The values are for breakers operating in open air in an ambient of 40 o C, or inside an enclosure in an ambient of 25 o C, with no current through the breaker before application of overcurrent. The characteristics are presented not as a single curve but as a band defined by maximum and minimum curves. The characteristic curve for any particular breaker will lie within this band. However, this does not imply that its tolerance band is as wide as the plotted band, which allows for manufacturing and calibrating variations for the range overall. Specifications - The specifications in this publication were correct at the time the publication went to press. Eaton Corporation reserves the right to change the specifications of its products without notice. Installation and Use - The products described in this publication should only be installed and used in accordance with any accompanying instruction sheets. To the full extent permitted by law, Eaton Corporation expressly excludes all and any liability arising from installation or use of the products which is not in accordance with the relevant instruction manual. 33
36 Quicklag Technical Data Fuse Backup Fuse brands recommended are based on exhaustive type testing conducted at the Australia Electrical Test Centre, University of South Australia, in accordance with the relevant subclauses under clause of Australian Standard AS Peak let-through current and energy, as stated by the respective fuse suppliers, have been detailed in the technical data grid below to assist in choosing a replacement fuse. The recommended back-up fuse ratings are valid for prospective system fault levels up to 50kA rms, 415VAC, 3-phase. The minimum fuse size which can be used for such applications is based on grading under overload, one breaker with one fuse. Minimum BS88/DIN fuse sizes recommended for use with Eaton circuit breakers is as follows: Quicklag 8-16A: 63A; Quicklag 20-40A: 80A; Quicklag 50-63A: 100A; Quicklag A: 160A; ELQ-TW 10-32A: 63A. Fault Current Limiting Fuses for Series Connected Protection of Eaton Quicklag and ELQ Circuit Breakers Ratings BS88 Fuse DIN Fuse Amps Quicklag ELQ-TW Quicklag ELQ-TW AS Attention is drawn to clause of AS requiring that fault current limiters protecting fire and life equipment shal not be affected by a fault on the general installation AS/NZS Attention is drawn to clause of AS/NZS requiring that fault current limiters protecting fire and life shall not be affected by a fault on the general installation. D.O.L Starting Recommend Circuit Breaker Type and Continous Current Rating for motors with start times FLC Approximate Motor Quicklag Amps kw HP 5 sec start 10 sec start * 8 * * * 16 * * 20 * * 25 * * * * 50 * * 63 * * 63 * * This table is based on average 3-phase, 415VAC motors only, holding 125% FLC continously and 600% motor FLC for at least 5 and at least 10 seconds as shown. The breakers listed in this table, have either solid state or thermal/magnetic trip releases. The breaker having adjustable thermal and/or magnetic settings must be set at their minimum values. 34 AS AS/NZS * These breakers do not provide protection against short time overload currents in accordance with AS , section (b). * A separate overload protection device should be used in conjuction with this breaker (refer AS , section 2.4). Attention is drawn to AS/NZS , section which requires coordination between the conductors and the protective device. Note that this may involve provision of additional overload protection or appropriate cable size selection.
37 Star Delta, Auto-transformer, Resistor or Reactance Motor Starting Recommend Circuit Breaker Type and Continous Current Rating for motors with start times FLC Approximate Motor Quicklag Amps kw HP 20 sec start * * * * * * * This table is based on average 3-phase, 415VAC motors only, holding 115% FLC continously and 350% motor FLC for at least 20 seconds as shown. The breakers listed in this table, have either solid state or thermal/ magnetic trip releases. The breaker having adjustable thermal and/or magnetic settings must be set at their minimum values. AS * These breakers do not provide protection against short time overload currents in accordance with AS , section (b). * A separate overload protection device should be used in conjuction with this breaker (refer AS , section 2.4). AS/NZS Attention is drawn to AS/NZS , section which requires coordination between the conductors and the protective device. Note that this may involve provision of additional overload protection or appropriate cable size selection. Fire Pump Motor Starting Recommend Circuit Breaker Type and Continous Current Rating for motors with start times FLC Approximate Motor Quicklag Amps kw HP 20 sec start * * * * * * * * * * * * * This table is based on average 3-phase, 415VAC motors only, holding 125% FLC continously and 600% motor FLC for at least 20 seconds as shown. The breakers listed in this table, have either solid state or thermal/ magnetic trip releases. The breaker having adjustable thermal and/or magnetic settings must be set at their minimum values. AS AS The recommended breaker ratings are based on AS , section and that only one fire-pump motor is protected by each recommended circuit-breaker rating. * These breakers do not provide protection against short time overload currents in accordance with AS , section (b). * A separate overload protection device should be used in conjunction with this breaker (refer AS , section 2.4). The recommended breaker ratings are based on AS/NZS , section and that only on fire-pump motor is protected by each recommended circuit breaker rating. Attention is drawn to AS/NZS , section which requires coordination between the conductors and the protective device. Note that this may involve provision of additional overload protection or appropriate cable size selection. 35
38 Quicklag Technical Data Earth Fault Loop Impedance Maximum Values of Earth Fault-Loop Imedance (Zs at 230V) Quicklag Equivalent to Table 8.1 from AS/NZS3000:2007 Quicklag rating Mean Automatic Operation Current Maximum Circuit Impedance In (A) Ia (A) Zs (Ohms) This table was calculated using the formula defined in clause B4.5 This table was calculated using the formula defined in clause B4.5 This table wa U Z s = I where: where: Uo = 230V Ia = Known Value (derived from published Quicklag trip curves) O a Maximum circuit lengths, in metres, for different size of conductors and protective devices using approximate mean tripping currents (Ia)* Quicklag Equivalent to Table B1 from AS/NZS3000:2007 Active Conductor Size Quicklag Rating Mean Automatic Operation Current Earth Maximum Circuit Length (Copper) Maximum Circuit Length (Aluminium) Sph (mm2) Spe (mm2) In (A) Ia (A) Lmax (m) Lmax (m) This table was calculated using the formula defined in clause B5.2.2 This table was calculated L max = where: I 0.8U a ρ( S O S ph ph S + S pe pe ) where: Uo = 230V Ia = Known Value (derived from published I a Quicklag trip curves) ρ = Resistivity values shown in the standard S Sph & Spe = Cross sectional Areas of Conductors 36
39 Cascading and Discrimination Tables Cascading and Discrimination of Series Connected Eaton Quicklag MCB and Moulded Case Circuit Breakers Breaker Downstream Breaker Upstream FWF 40kA FW 40kA HFWF 70kA HFW 70kA 160A 200A 225A 160A 200A 225A 160A 200A 225A Quicklag MCB X/Y 1.2/18 1.6/18 1.8/18 1.6/18 2/18 2.2/18 1.2/18 1.6/18 1.8/18 1.2/18 1.6/18 1.8/18 X= Discrimination up to 4kA Y = Cascading up to 40kA This table is based on circuit breakers installed on a system with a voltage of 415Vac, 50Hz, 3-Phase Upstream circuit breakers must have their thermal and magnetic characteristics set at their maximum values to obtain the stated discrimination level. 4/40 means that up to 4kA, only the downstream circuit breaker will trip. Above this level, either or both circuit breaker will trip. This combination has been tested in series for cascading at 40kA Fuse Backup Let-through Energies Technical Data on HRC Fuses Type Tested for Back-up Protection of Eaton Quicklag and ELQ-TW Circuit Breakers Fuse Manufacturer Fuse Type Fuse Cat. No. Fuse Rating (A) i 2 -t Value Pre-Arcing (AMP 2 -sec) i 2 -t Value 415VAC (AMP 2 -sec) i 2 -t Value 550VAC (AMP 2 -sec) i 2 -t Value 600VAC (AMP 2 -sec) Peak Cut-Off 50kA (ka) Bovara-Crady DIN AC x 105 N/A 1.00 x 105 N/A Watts Loss (W) DIN AC x 105 N/A 2.00 x 105 N/A DIN AC-1/ x 105 N/A 3.50 x 105 N/A Siemens Ltd BS88 3NWTF x x x 105 N/A BS x x x 105 N/A Frequently Asked Questions 1. Is there a D Curve Quicklag Miniature Circuit Breaker? No, because D Curve is defined in AS/NZS and the Quicklag breakers are tested to different standards AS3111 and AS What is the mechanical and electrical life of the Quicklag? The Quicklag is tested to comply with AS , this standard s endurance test requires 6,000 operations with the rated current and 4,000 without, 10,000 operation in total. 3. What are the contact ratings of the Quicklag alarm switch? The Burgress type V4 Quicklag alarm switch has the following contact AC = 5A resistive and 5 A DC = 5A resistive and 3A inductive 4. What de-rating should be applied for application of the quicklag at elevated ambients Refer to Figure A Current Rating (A) Current Ratings at the following ambient (A) 25 C 40 C 50 C 60 C Figure A: Quicklag De-rating Table 37
40 Eaton Corporation is a diversified power management company ranked among the largest Fortune 500 companies. The electrical group is Eaton s largest division and is a global leader in electrical control, power distribution, power quality, automation, and monitoring products and services. Eaton s global electrical brands, including Cutler-Hammer, MGE Office Protection Systems, Powerware, Holec, MEM, Santak and Moeller, provide customer-driven PowerChain Management solutions to serve the power system needs of the industrial, institutional, government, utility, commercial, residential, IT, mission critical and OEM markets worldwide. PowerChain Management solutions help enterprises achieve sustainable and competitive advantages through proactive management of the power system as a strategic, integrated asset throughout its life cycle. With Eaton s distribution, generation and power quality equipment; full-scale engineering services; and information management systems, the power system is positioned to deliver powerful results: greater reliability, operating cost efficiencies, effective use of capital, enhanced safety, and risk mitigation. Eaton Industries Pty. Ltd. Electrical Group 10 Kent Road Mascot, NSW 2020 Australia EATON ( ) PowerChain Management is a trademark of Eaton Corporation. All other trademarks are property of their respective owners Eaton Corporation All Rights Reserved Printed in AUS CAT2009AUS08
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