Imagine Life Without Brazing
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- Ronald Maxwell
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1 Imagine Life Without Brazing SMART Solutions. Speed and Precision for the Modern Technician
2 Imagine Life Without Brazing Less Time Less Work Less Equipment Less Skill Needed
3 Resolve Productivity Needs Significant Time Savings No Braze Permits No Nitrogen Purge No Special Training Required More Flexible Access To Jobsite More Repeatable Than Brazing Reduced Call Backs Due To Leaks No Fire Safety Equipment No False Smoke Alarms Improved System Cleanliness
4 Competitive Assessment Rating Criteria Reflok Lokring Parker ZoomLock Target Industry High Pressure HVAC High Pressure HVAC High Pressure HVAC Part Count Installation Complexity (Tools and Prep) Medium Medium Low Application Parameters-Temp -50 o F o F -50 o F o F -40 o F o F Application Parameters- Max Op. Pressure (psi) Application Parameters- Max Burst Pressure (psi) Application Parameters-Size Availablity 1/4" - 2 1/8" 1/4" - 1 3/8" 1/4" - 1 1/8"* Cost/Price $$ $$ $ * Currently Available up to 1 1/8" but plans to expand up to 3"
5 Installation Assessment Lokring
6 Connection System Cost ($) Connection System Technology Cost Comparison psi Water Applications 400 psi psi Refrigeration Applications System Operating Pressures (psi) 5000 psi psi Oil & Gas Applications
7 Equipment Comparison Brazing Torch Kit with Gas Regulators Gas Tanks (3) Nitrogen, Acetylene, Oxygen Tube Cutter De-burring Tool Degreaser Scotch-Bright Cooling Rag Access To Water Soldier and Flux Fire Extinguisher Fire Safety Equipment Burn Permit Fire Spotter Respirator Goggles Gloves Pliers Braze-free RLS Crimping Set Tube Cutter De-burring Tool Scotch-Bright Rag
8 Current Applications VRF and Mini-Split Residential Split System Commercial Rooftops Display Cases Walk-In Coolers Reach-In Merchandisers
9 Fitting Development 3 rd Party Testing Accelerated Durability Testing Creative Thermal Solutions Accelerated Frost/Defrost Simulation Accelerated Thermal Cycling Vibration Durability Testing Corrosion Testing Touchstone Research Laboratory Helium Leak Testing Edison Welding Institute Time Study of Installation JB Engineering and Code Consulting Pressure Fatigue and Burst UL Refrigerant Compatibility Testing on HNBR O-Ring Material Simulated Compressor Burnout- Acid Test
10 Fitting Development In-House Testing Axial Load Testing Vertical Freeze/Thaw Vacuum Pressure Testing Pressure Drop Testing Temperature Cycling (-25 o F to 300 o F) Temperature Cycling (-40 o F to 250 o F) Tube Imperfections and How it Affects Sealing Capability Dissimilar Metals-Corrosion Testing Copper to Aluminum Copper To SS
11 Field Test Sites Residential and Commercial Installs RLS Inc: AC Units (Office): Installed 2 years ago on units above main office building AC Units (R&D): Installed 3 years ago on lines outside R&D area Parker Test Facilities: Installed 2 years ago Refrigeration Test Lab- Compressor Rack Room Refrigeration Test Lab- Reach-In Cooler AC Test Lab- Residential HP Private Residential AC units (2 separate trials): Installed 3 years ago. Running with no reported issues. Units were monitored twice each year National Sales Co: Samsung VRF Install. Installed 6 Months ago. No Issues. OEM s: Price Castle: Total testing time approx. 2.5 years. Upwards on 8k-10k fittings in field. IMI Cornelius: Testing time 12 months. Applied on some of their chiller units
12 ZoomLock Installs
13 ZoomLock Installs Companies Buying-In To ZoomLock $45 Million Dollar Artemis Hotel- Seattle, WA 35 Mitsubishi City Multi Units 5 Mitsubishi Mini-splits 3 Roof-top Package unit Contractor: Apollo Heating and Cooling - Kennewick, WA -Approved for Alternative Connections on Small Refrigeration Lines
14 Helium Leak Test Results Test Report by: Industry leak specification:.106 oz./yr. ZoomLock fittings have been 3rd party certified to have a maximum leak rate of 1 X 10^-8 Std.cc/sec which is equivalent to X 10^-5 oz./yr.
15 Time Study Time Required To Install ACR Copper Elbow vs. RLS 42% - 64% Reduction in Labor Cost
16 Part Nomenclature PZK - R HNBR Parker ZoomLocK Fitting Type C-Coupling E-Elbow -E90 (90 o ) -E45 (45 o ) R-Reducer T- Tee RC- Repair Coupling F- SAE Flare Fitting Size Numbers in 1/16 1#- Inlet and Outlet the same Ie.. C18 = Coupling 1 1/8 inlet and Outlet 2#s - Inlet and Outlet Different ie.. R1814 = Reducer 1 1/8 to 7/8 O-Ring Material -HNBR -CR
17 Available Tool Kits Zero Jaw Tool Kit PZK-TK0 (Item # ) 3-Jaw Tool Kit PZK-TK3 (Item # ) 5-Jaw Tool Kit PZK-TK5 (Item # ) All Kits Include: Crimping Tool Battery Charger 2 Lithium-Ion Rechargeable Batteries Deburring Tool Tubing Cutter RLS Crimp Gauge Also Includes: 3/8 Jaw 1/2 Jaw 7/8 Jaw Also Includes: 3/8 Jaw 1/2 Jaw 5/8 Jaw 7/8 Jaw 1 1/8 Jaw
18 Product Availability PRESSING JAW PZK-(J4-J18) Sold Separately PRESSING JAW KIT (Item# ) JAW CARRYING CASE (Item# ) Available Sizes: 1/4 Item # /16 Item # /8 Item # /2 Item # /8 Item # /4 Item # /8 Item # /8 Item # Availability: 8-Piece Jaw Kit Includes 1/4 thru 1 1/8 Jaws Carry case Availability: Jaw Carrying Case Holds up to 8 Jaws
19 Product Availability Couplings - Available NOW: 1/4 Item # /16 Item # /8 Item # /2 Item # /8 Item # /4 Item # /8 Item # /8 Item # Long Radius Elbows - Available NOW: 1/4 Item # /16 Item # /8 Item # /2 Item # /8 Item # /4 Item # /8 Item # /8 Item # Slip Couplings - Available in DECEMBER: 1/4 Item # /16 Item # /8 Item # /2 Item # /8 Item # /4 Item # /8 Item # /8 Item # Tees- Available in DECEMBER: 3/8 Item # /2 Item # /8 Item # /4 Item # /8 Item # /8 Item #
20 Product Availability Reducing Couplings - Available in DECEMBER/JANUARY: 3/8 to 1/4 Item # /2 to 1/4 Item # /2 to 3/8 Item # /8 to 1/4 Item # /8 to 3/8 Item # /8 to 1/2 Item # /4 to 1/2 Item # /4 to 5/8 Item # /8 to 1/2 Item # /8 to 5/8 Item # /8 to 3/4 Item # /8 to 1/2 Item # /8 to 5/8 Item # /8 to 3/4 Item # /8 to 7/8 Item # End Caps - Available DECEMBER 1/4 Item # /16 Item # /8 Item # /2 Item # /8 Item # /4 Item # /8 Item # /8 Item #
21 Fittings SAE Flare adapter 45 o Elbows Street Elbows Tools Ridgid Compatible Jaw Set 1 3/8 and Larger Components with ZoomLock Catch-All Filter Dryers See-All Sight Glasses Ball Valves Accessories Depth Gauge Tool Bag Tool Belt
22 Product Specifications Tube Compatibility Hard Copper (Drawn) 1/4-1 1/8 Type ACR, M, L Type K only up to 7/8 Soft Copper (Annealed) 1/4-1 1/8 Type ACR, L Type K only up to 7/8 HVAC/R Qualified Refrigerants R1234yf, R1234ze, R125, R 32, R134a, R143a, R404A, R407A/C/F, R410A, R438A, R447A, R448A,R449A, R450A, R452A, R507, R513A Operation Temperature Range (-40 F) to 300 F Continuous Operating Temperature (COT) 250 F Maximum Rated Pressure(MRP) 700 psi Vibration Resistance (Conforms to UL109) Non-Potable Water Glycol Ultimate Burst Pressure (psi) ¼ / / ½ / ¾ / /
23 Certifications & Code Compliance Underwriters Laboratories (UL) Listed UL 207 Listed For use in high-pressure refrigeration piping systems to 700 psi All size fittings and connections in ancillary refrigeration products are approved International Code Council ES PMG Listed Code and Industry Standard Compliant The International Code Council Evaluation Service has found fittings to be in compliant with the following mechanical codes, residential building codes and industry standards: 2015 International Mechanical Code (IMC) 2015 International Residential Building Code (IRC) 2012 Uniform Mechanical Code (UMC)
24 OEM Approvals
25 Klauke Tool Tool Service Interval Every 10,000 to 12,000 Crimps How Do You Know that Your Tool Needs Servicing? Red LED on the Tool Blinks - for 20 seconds Needs Service Stays On- for 20 seconds Battery Needs Recharge Jaw Service Life 10,000 to 12,000 Crimps Battery Life crimps per charge Service Turnaround ~2 Weeks Warranty 24 Months from Time of Delivery Continuous Operation Trouble Shooting Guide Let cool for 15 minutes after 50 continuous completed compressions
26 Klauke Tool Compatible Tools on the Market Nibco Mini-Press Tool Model PC-20M Rothenberger Model ROPress HeatLink Model Uponor Model D Piece Jaw Set now available MAP2L
27 Klauke-US Authorized Service Centers (ACS) Calgary, AB Brighton, CO Rockford, IL Cleveland, OH San Marcos, CA Mexico City, Mexico
28 Klauke Tool 1. Pressing Head 2. Manual Release Of Jaw 3. Red LED 4. Battery Lock 5. Battery 6. White LED 7. Trigger 8. Jaws 9. Locking Pin
29 Klauke Tool
30 Diagnostics
31 Diagnostics
32 Diagnostics
33 Installation Instructions
34 Installation Instructions
35 Installation Instructions
36 Installation Instructions
37 ZoomLock Quick Tips Video
38 Imagine Life Without Brazing Faster Installs Limited Training No Leaks No Call Backs Happy Customers Happy Employees
39 Imagine Life Without Brazing Thanks for your time. Questions?
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