Thermostatic Expansion
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1 Thermostatic Expansion Valves Thermostatic Expansion Valves TCCE Series Application TCCE thermostatic expansion valve is used to regulate refrigerant flow into the evaporator, especially in applications such as residential air conditioning systems, split systems, roof top units, heat pumps, light commercial air conditioning systems, and chillers. Features Compact size - hermetic design; Versions with and without check valve; Product with BP function or special installation, please contact our sales; Various installation modes (Flare, Solder, MIO, ORFS). Approvals UL, CE Technical data Applicable Refrigerants: R407C, R410A, R134a, R404A, R507, R290, and R32 Max. Bulb Temperature: R407C: 100 C R410A: 75 C Max. Valve Body Temperature: 110 C Max. Working Pressure: 4.6 MPa Max. Test Pressure: 5.1 MPa Options For Connections: ODF(3/8, 1/2, 5/8), ODM, etc. Equalization: 1/4 in. (ODF) 1/8 in. (ODF/ODM) Capillary Tube: 800 mm 57
2 Rated Capacity Range N = 40 C~+10 C,Range K = 25 C~+20 C Refrigerant [TR] Rated Capacity [kw] R407C R410A R134a R404A/R
3 Refrigerant [TR] Rated Capacity [kw] R R The rated capacity is based on: 1. Evaporating Temperature T e =5 ; 2. Liquid Temperature T l = 28 ; 3. Condensing Temperature T c = 32 ; 4. Opening Superheat OS =4K Check Valve Capacity 59
4 Identification Example TCCEL = Valve Type (L:R410A) 2TR = Rated Capacity in Tons 7kW = Rated Capacity in kw R410A = Refrigerant -25~+20 = Evaporating Temperature Range = Code PS 46 bar = Max. Working Pressure BP 15 = Bleed 15% BB = Date Marking Design and Function 1. Bulb 2. Thermostatic Element 3. Push Pin Seal 4. Balanced Port 5. Check Valve 6. Setting Spindle 7. Equalizer 8. Inlet Connection 9. Outlet Connection Refrigerant R407C R410A R134a = Z = L = N R404A/R507= S R290 R32 Fig. 1 = P = D Terminology (Fig.4) SS = Static Superheat OS = Opening Superheat OSH = SS + OS = Operating Superheat Example: Static Superheat SS =2K (factory setting according to customers' requirement) Opening Superheat OS = 4K The opening superheat is the point the valve begins to open up to rated capacity. Operating Superheat OSH = SS + OS OSH = 4K+2K=6K OSH is the total superheat that can be measured on the system. 60
5 Capacity:kW R407C, Opening Superheat OS = 4K, Range N = 40 C~+10 C Evaporating Temperature [ C] Pressure Drop Across Valve [bar] R410A, Opening Superheat OS = 4K, Range N = 40 C~+10 C Evaporating Temperature [ C] Pressure Drop Across Valve [bar] R134a, Opening Superheat OS = 4K, Range N = 40 C~+10 C Evaporating Temperature [ C] Pressure Drop Across Valve [bar]
6 R404A/R507, Opening Superheat OS = 4K, Range N = 40 C~+10 C Evaporating Temperature [ C] Pressure Drop Across Valve [bar] R290, Opening Superheat OS = 4K, Range N = 40 C~+10 C Evaporating Temperature [ C] Pressure Drop Across Valve [bar] R32, Opening Superheat OS = 4K, Range N = 40 C~+10 C Evaporating Temperature [ C] Pressure Drop Across Valve [bar]
7 Correction Factor When choosing valves, multiply the capacity by a correction factor depending on the liquid temperature before valves T l. Liquid Temperature Before Valves T l [ C] Refrigerant R22/R407C R410A R134a R404A/R R R Ordering R410A Options for Connections (In Out Equ) 3/8 3/8 1/4 ODF /8 3/8 1/8 ODF /8 1/2 1/4 ODF /8 1/2 1/8 ODF /2 1/2 1/4 ODF /2 1/2 1/8 ODF /2 5/8 1/4 ODF /2 5/8 1/8 ODF /8(OEM1) 5/8(Aeroquip) 1/8(635mm) /8(OEM2) 5/8(Aeroquip) 1/8(635mm) /8(Chatleff) 5/8(Aeroquip) 1/8(635mm) /8(Chatleff) 5/8(Aeroquip) 7/16(nut) /8(ODF) 5/8(Aeroquip) 1/8(635mm) /8(ODF) 5/8(Aeroquip) 7/16(nut) /4(Chatleff) 3/4(Aeroquip) 1/8(635mm) /4(Chatleff) 3/4(Aeroquip) 7/16(nut) /8 3/8 1/4 ODF /8 3/8 1/8 ODF /8 1/2 1/4 ODF /8 1/2 1/8 ODF /2 1/2 1/4 ODF /2 1/2 1/8 ODF /2 5/8 1/4 ODF /2 5/8 1/8 ODF /8(OEM1) 5/8(Aeroquip) 1/8(635mm) /8(OEM2) 5/8(Aeroquip) 1/8(635mm) /8(Chatleff) 5/8(Aeroquip) 1/8(635mm) /8(Chatleff) 5/8(Aeroquip) 7/16(nut) /8(ODF) 5/8(Aeroquip) 1/8(635mm) /8(ODF) 5/8(Aeroquip) 7/16(nut) /4(Chatleff) 3/4(Aeroquip) 1/8(635mm) /4(Chatleff) 3/4(Aeroquip) 7/16(nut)
8 R410A Options for Connections (In Out Equ) 3/8 3/8 1/4 ODF /8 3/8 1/8 ODF /8 1/2 1/4 ODF /8 1/2 1/8 ODF /2 1/2 1/4 ODF /2 1/2 1/8 ODF /2 5/8 1/4 ODF /2 5/8 1/8 ODF /8(OEM1) 5/8(Aeroquip) 1/8(635mm) /8(OEM2) 5/8(Aeroquip) 1/8(635mm) /8(Chatleff) 5/8(Aeroquip) 1/8(635mm) /8(Chatleff) 5/8(Aeroquip) 7/16(nut) /8(ODF) 5/8(Aeroquip) 1/8(635mm) /8(ODF) 5/8(Aeroquip) 7/16(nut) /4(Chatleff) 3/4(Aeroquip) 1/8(635mm) /4(Chatleff) 3/4(Aeroquip) 7/16(nut) /8 3/8 1/4 ODF /8 3/8 1/8 ODF /8 1/2 1/4 ODF /8 1/2 1/8 ODF /2 1/2 1/4 ODF /2 1/2 1/8 ODF /2 5/8 1/4 ODF /2 5/8 1/8 ODF /8(OEM1) 5/8(Aeroquip) 1/8(635mm) /8(OEM2) 5/8(Aeroquip) 1/8(635mm) /8(Chatleff) 5/8(Aeroquip) 1/8(635mm) /8(Chatleff) 5/8(Aeroquip) 7/16(nut) /8(ODF) 5/8(Aeroquip) 1/8(635mm) /8(ODF) 5/8(Aeroquip) 7/16(nut) /4(Chatleff) 3/4(Aeroquip) 1/8(635mm) /4(Chatleff) 3/4(Aeroquip) 7/16(nut)
9 R410A Options for Connections (In Out Equ) 3/8 3/8 1/4 ODF /8 3/8 1/8 ODF /8 1/2 1/4 ODF /8 1/2 1/8 ODF /2 1/2 1/4 ODF /2 1/2 1/8 ODF /2 5/8 1/4 ODF /2 5/8 1/8 ODF /8(OEM1) 5/8(Aeroquip) 1/8(635mm) /8(OEM2) 5/8(Aeroquip) 1/8(635mm) /8(Chatleff) 5/8(Aeroquip) 1/8(635mm) /8(Chatleff) 5/8(Aeroquip) 7/16(nut) /8(ODF) 5/8(Aeroquip) 1/8(635mm) /8(ODF) 5/8(Aeroquip) 7/16(nut) /4(Chatleff) 3/4(Aeroquip) 1/8(635mm) /4(Chatleff) 3/4(Aeroquip) 7/16(nut) /8 3/8 1/4 ODF /8 3/8 1/8 ODF /8 1/2 1/4 ODF /8 1/2 1/8 ODF /2 1/2 1/4 ODF /2 1/2 1/8 ODF /2 5/8 1/4 ODF /2 5/8 1/8 ODF /8(OEM1) 5/8(Aeroquip) 1/8(635mm) /8(OEM2) 5/8(Aeroquip) 1/8(635mm) /8(Chatleff) 5/8(Aeroquip) 1/8(635mm) /8(Chatleff) 5/8(Aeroquip) 7/16(nut) /8(ODF) 5/8(Aeroquip) 1/8(635mm) /8(ODF) 5/8(Aeroquip) 7/16(nut) /4(Chatleff) 3/4(Aeroquip) 1/8(635mm) /4(Chatleff) 3/4(Aeroquip) 7/16(nut)
10 R410A Options for Connections (In Out Equ) 3/8 3/8 1/4 ODF /8 3/8 1/8 ODF /8 1/2 1/4 ODF /8 1/2 1/8 ODF /2 1/2 1/4 ODF /2 1/2 1/8 ODF /2 5/8 1/4 ODF /2 5/8 1/8 ODF /8(OEM1) 5/8(Aeroquip) 1/8(635mm) /8(OEM2) 5/8(Aeroquip) 1/8(635mm) /8(Chatleff) 5/8(Aeroquip) 1/8(635mm) /8(Chatleff) 5/8(Aeroquip) 7/16(nut) /8(ODF) 5/8(Aeroquip) 1/8(635mm) /8(ODF) 5/8(Aeroquip) 7/16(nut) /4(Chatleff) 3/4(Aeroquip) 1/8(635mm) /4(Chatleff) 3/4(Aeroquip) 7/16(nut) /8 3/8 1/4 ODF /8 3/8 1/8 ODF /8 1/2 1/4 ODF /8 1/2 1/8 ODF /2 1/2 1/4 ODF /2 1/2 1/8 ODF /2 5/8 1/4 ODF /2 5/8 1/8 ODF /8(OEM1) 5/8(Aeroquip) 1/8(635mm) /8(OEM2) 5/8(Aeroquip) 1/8(635mm) /8(Chatleff) 5/8(Aeroquip) 1/8(635mm) /8(Chatleff) 5/8(Aeroquip) 7/16(nut) /8(ODF) 5/8(Aeroquip) 1/8(635mm) /8(ODF) 5/8(Aeroquip) 7/16(nut) /4(Chatleff) 3/4(Aeroquip) 1/8(635mm) /4(Chatleff) 3/4(Aeroquip) 7/16(nut) Note: Please issue orders of other TCCE product in the way presented in the table below. 66
11 Thermal Expansion Valve 4400 TCCE Evaporating Temperature Range 2 K-Series(-25 ~20 ) 4 N-Series(-40 ~10 ) 0 R22 1 R134a 2 R404A Refrigerant 3 R410A 4 R407C 5 R290 6 R Check Valve 3 With check valve 4 Without check valve 01/51 3/8 3/8 1/4 ODF 02/52 3/8 3/8 1/8 ODF 03/53 3/8 1/2 1/4 ODF 04/54 3/8 1/2 1/8 ODF 05/55 1/2 1/2 1/4 ODF 06/56 1/2 1/2 1/8 ODF 07/57 1/2 5/8 1/4 ODF Connection 01~16: 51~66: 08/58 1/2 5/8 1/8 ODF 09/59 3/8(OEM1) 5/8(Aeroquip) 1/8(635mm) 10/60 3/8(OEM2) 5/8(Aeroquip) 1/8(635mm) 11/61 5/8(Chatleff) 5/8(Aeroquip) 1/8(635mm) 12/62 5/8(Chatleff) 5/8(Aeroquip) 7/16(nut) 13/63 3/8(ODF) 5/8(Aeroquip) 1/8(635mm) 14/64 3/8(ODF) 5/8(Aeroquip) 7/16(nut) 15/65 3/4(Chatleff) 3/4(Aeroquip) 1/8(635mm) 16/66 3/4(Chatleff) 3/4(Aeroquip) 7/16(nut) Reserved 00-67
12 Dimensions Non- -10~+15 C -10~+15 C 68
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