Miggytrac Instruction manual

Transcription

1 Miggytrac 1001 Instruction manual GB Valid for serial no. 0536

2 DECLARATION OF CONFORMITY ESAB AB, Welding Equipment, SE Laxå, Sweden, gives its unreserved guarantee that automatic welding machine Miggytrac 1001 from serial number 0536 (2005 w.36) complies with standard EN and EN , in accordance with the requirements of directive (98/37/EEC) and with standard EN and also EN , in accordance with the requirements of directive (2004/108/EEC) Laxå Kent Eimbrodt Global Director Equipment and Automation - 2 -

3 1SAFETY INTRODUcTION General Technical data INSTALLATION General Other connections OPERATION General Start / stop of carriage Welding Magnet MAINTENANCE General Daily As necessary ACCESSORIES ORDERING OF SPARE PARTS DIMENSION DRAWING DIAGRAM SPARE PARTS LIST Rights reserved to alter specifications without notice. TOCe - 3 -

4 1 SAFETY Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. All work must be carried out by trained personnel well--acquainted with the operation of the welding equipment. Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment. 1. Anyone who uses the welding equipment must be familiar with: S its operation S location of emergency stops S its function S relevant safety precautions S welding 2. The operator must ensure that: S no unauthorised person is stationed within the working area of the equipment when it is started up. S no--one is unprotected when the arc is struck 3. The workplace must: S be suitable for the purpose S be free from draughts 4. Personal safety equipment S Always wear recommended personal safety equipment, such as safety glasses, flame--proof clothing, safety gloves. S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become trapped or cause burns. 5. General precautions S Make sure the return cable is connected securely. S Work on high voltage equipment may only be carried out by a qualified electrician. S Appropriate fire extinquishing equipment must be clearly marked and close at hand. S Lubrication and maintenance must not be carried out on the equipment during operation. SafE - 4 -

5 WARNING ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU- TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS HAZARD DATA. ELECTRIC SHOCK - Can kill S Install and earth the welding unit in accordance with applicable standards. S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing. S Insulate yourself from earth and the workpiece. S Ensure your working stance is safe. FUMES AND GASES - Can be dangerous to health S Keep your head out of the fumes. S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone and the general area. ARC RAYS - Can injure eyes and burn skin. S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing. S Protect bystanders with suitable screens or curtains. FIRE HAZARD S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby. NOISE - Excessive noise can damage hearing S Protect your ears. Use earmuffs or other hearing protection. S Warn bystanders of the risk. MALFUNCTION - Call for expert assistance in the event of malfunction. READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING. PROTECT YOURSELF AND OTHERS! SafE - 5 -

6 2 INTRODUCTION 2.1 General Miggytrac 1001 is designed for MIG/MAG welding of plates and beams. It is a compact motor--driven carriage, where in one single operation you can fit a standard welding gun. The welding carriage is powered by an electric motor. It is provided with a 12--pin Burndy socket for connection to a corresponding 23--pin socket on the wire feed units for remote control of the wire feed. The connection is done by way of two prepared control cables, which are plugged directly into the ESAB feed unit. The advantage of this is that you get power supply for the carriage, start and stop functions for the feed unit as well as the possibility of remote control of current and voltage in one and the same cable. No external power is necessary. Miggytrac 1001 is a small compact motor--driven carriage on which an ESAB standard welding gun can easily be fitted. The four driving wheels together with a powerful electro--magnet which is integrated in the chassis of the carriage guarantee smooth and regular operation. The magnet keeps the carriage in the right position in proportion to the foundation, even if you weld on bent plates or use long cable bundles. The magnet is protected behind the stainless steel plate and can be switched off by way of a grip on top of the chassis, when the carriage is going to be moved or cleaned. The carriage follows the weld joint by way of two guide wheels, which are adjusted so as to make the carriage drive diagonally towards the edge of the plate. The carriage is easy to operate with one switch for the travel direction and one knob for the speed. There are separate potentiometers for the remote control. fhc1d1ea - 6 -

7 1. Slide 2. Connection 3. Electro -magnet ON/OFF 4. Driving wheels 5. Electro -magnet 6. Adjustable arm 7. Support wheels 8. Height adjustment 9. Gun bracket 10. Angle adjustment 11. Gun angle adjustment 12. Remote control (Volt/ Amp) 13. Direction Start/stop 14. Travel speed 2.2 Technical data Supply voltage Power Welding speed Dimensions ( l x w x h ) Weight Slide adjustment Remote control socket Max. values, remote control Max. current, start relay Connection Miggytrac VAC 20 W mm/min 266x257x261 mm 7kg +/-- 20 mm Volt and ampere (wire feed) 1 kohm, 0.1 W 2A Burndy, 12 --pin Enclosure class IP 23 Enclosure class The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid objects or water. Equipment marked IP 23 is designed for indoor and outdoor use. fhc1d1ea - 7 -

8 3 INSTALLATION 3.1 General The installation must be executed by a professional. Miggytrac 1001 can be connected to most of ESAB s feed units. For connection to older feed units, please contact your nearest ESAB retailer. In the case of welding at a great distance from the feed unit an intermediate wire feed unit (MEK 25) can be connected. Miggytrac 1001 can also be powered by other welding power sources via a separate transformer, see page 12. For connection of the wire feed unit to Miggytrac 1001, use control cable acc. to Accessories, on page 15. fhc1i1ea - 8 -

9 3.2 Other connections MIGGYTRAC 1001! ESABFeed Miggytrac 1001 is to be connected directly to the remote control socket. No intervention in the feed unit is necessary. ESABFeed 30-2 with control panel M11. Miggytrac 1001 cannot be connected to this feed unit. ESABFeed 30-4 och 48-4 with M12 control panel. It is not possible to adjust the voltage from Miggytrac ESABFeed 30-4 och 48-4 with M13 and M14 control panels. It is possible to adjust both voltage and wire feed from Miggytrac fhc1i1ea - 9 -

10 MIGGYTRAC 1001! AristoFeed with control panel fitted S Dismount the door and fit the sticker (1). S Mount the switch with the cabling (2). S Open the socket for remote control connection (3). S Fit the cabling (4). S Fit the remote control socket on the front panel (5). S Connect the cabling with the printed circuit boards (6). S Fit the printed circuit board at the bottom and then fit the door (7). fhc1i1ea

11 MIGGYTRAC 1001! AristoFeed with U8 S Dismount the door (1). S Open the socket for remote control connection (2). S Fit the cabling (3). S Fit the remote control socket on the front panel (4). S Mount the switch with the cabling on the printed circuit board (5). S Connect the cabling with the printed circuit boards (6). S Fit the printed circuit board at the bottom and then fit the door (7). fhc1i1ea

12 Miggytrac 1001! other feed unit makes When connecting Miggytrac 1001 to other feed units, use the transformer and the control cable you find under Accessories on page kohm F G = Start / Stop function J = Reference + K = Reference welding voltage L = Reference 0 M = Reference wire feed speed A B = Voltage feed fhc1i1ea

13 4 OPERATION 4.1 General General safety regulations for the handling of the equipment can be found on page 4. Read through before you start using the equipment! S S S Place Miggytrac 1001 at the weld joint. Adjust the arms so that the carriage runs diagonally towards the edge of the plate. When the magnet is activated the friction between the drive wheels and the foundation increases, resulting in a more stable carraiage, despite its low weight. The magnet is switched On/Off using a twist grip on top of the chassis. 4.2 Start / stop of carriage 4.3 Welding Travel direction, left Stop Travel direction, Right Selection whether to start/stop the connected feed unit with the switch on the carriage or not. On Off 4.4 Magnet On Off Twist grip switching the built--in magnet On/Off (raising and lowering). When the carriage is not in use the magnet should be switched off. fhc1o1ea

14 5 MAINTENANCE 5.1 General Note: All warranty undertakings given by the supplier cease to apply if the customer attempts to rectify any faults on the machine during the warranty period. 5.2 Daily S S S Check that all cables and plugs are in good condition. Switch off the magnet and clean the bottom of the carriage. Clean the guide wheels. 5.3 As necessary S S Replace the O--rings ( 8 pcs. ) on the driving wheels. Lubricate the guide wheels using thin oil. fhc1m1ea

15 6 ACCESSORIES Control cable 23 -p ESABFeed 30-4 M12 ESABFeed 30-4 M13 ESABFeed 30-4 M14 ESABFeed 48-4 M12 ESABFeed 48-4 M13 ESABFeed 48-4 M14 AristoFeed with adapter x x x Control cable 23 -p Cable kit, remote control socket 23 -p MEK 4 MEK 4SP MEK 4C MEK 44C MED 44A x x x x x x x x x x Control cable 4-p, 12-p Cable kit Control cable 4 -p Control cable Transformer MEH 30 MEH 44 MED44B MEK 2 Universal x x x x x x x x x x Welding screen Bracket for water -cooled PSF ORDERING OF SPARE PARTS Miggytrac 1001 is designed and tested in accordance with the international and European standards IEC/EN , ISO/EN and IEC/EN It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard. Spare parts are ordered through your nearest ESAB representative, see back cover. When ordering spare parts, please state machine type and number as well as designation and spare part number as shown in the spare parts list on page 19. This will simplify dispatch and ensure you get the right part. fhc1a1ea

16 Dimension drawing fhc1dim

17 Diagram SW1 SW2 fhc1diag

18 sida

19 Spare parts list Edition spare

20 Item no. Qty Ordering no. Denomination Notes Miggytrac O-ring Wheel Axes with sprocket Slide screw with knob Switch box 6a Knob 6b Potentiometer speed 6c Label, speed Switch, direction Switch, welding Potentiometer knob Vertical slide house Intermediate bracket Lever Knob, slides 14 Magnetic lifting device Chassis Bottom cover Nut El. motor with gear Guide arm PC board Magnet unit complete Chain tightener Chain Arm Guide wheel Welding gun bracket Spatter screen Chassis plug 12 -pol miggy

21 miggy

22 ESAB subsidiaries and representative offices Europe AUSTRIA ESAB Ges.m.b.H Vienna -Liesing Tel: Fax: BELGIUM S.A. ESAB N.V. Brussels Tel: Fax: THE CZECH REPUBLIC ESAB VAMBERK s.r.o. Vamberk Tel: Fax: DENMARK Aktieselskabet ESAB Herlev Tel: Fax: FINLAND ESAB Oy Helsinki Tel: Fax: FRANCE ESAB France S.A. Cergy Pontoise Tel: Fax: GERMANY ESAB GmbH Solingen Tel: Fax: GREAT BRITAIN ESAB Group (UK) Ltd Waltham Cross Tel: Fax: ESAB Automation Ltd Andover Tel: Fax: NORWAY AS ESAB Larvik Tel: Fax: POLAND ESAB Sp.zo.o. Katowice Tel: Fax: PORTUGAL ESAB Lda Lisbon Tel: Fax: SLOVAKIA ESAB Slovakia s.r.o. Bratislava Tel: Fax: SPAIN ESAB Ibérica S.A. Alcalá de Henares (MADRID) Tel: Fax: SWEDEN ESAB Sverige AB Gothenburg Tel: Fax: ESAB international AB Gothenburg Tel: Fax: SWITZERLAND ESAB AG Dietikon Tel: Fax: North and South America ARGENTINA CONARCO Buenos Aires Tel: Fax: BRAZIL ESAB S.A. Contagem -MG Tel: Fax: Asia/Pacific CHINA Shanghai ESAB A/P Shanghai Tel: Fax: INDIA ESAB India Ltd Calcutta Tel: Fax: INDONESIA P.T. ESABindo Pratama Jakarta Tel: Fax: JAPAN ESAB Japan Tokyo Tel: Fax: MALAYSIA ESAB (Malaysia) Snd Bhd Selangor Tel: Fax: SINGAPORE ESAB Asia/Pacific Pte Ltd Singapore Tel: Fax: SOUTH KOREA ESAB SeAH Corporation Kyungnam Tel: Fax: UNITED ARAB EMIRATES ESAB Middle East FZE Dubai Tel: Fax: Representative offices BULGARIA ESAB Representative Office Sofia Tel/Fax: EGYPT ESAB Egypt Dokki -Cairo Tel: Fax: ROMANIA ESAB Representative Office Bucharest Tel/Fax: RUSSIA LLC ESAB Moscow Tel: Fax: LLC ESAB St Petersburg Tel: Fax: Distributors For addresses and phone numbers to our distributors in other countries, please visit our home page HUNGARY ESAB Kft Budapest Tel: Fax: ITALY ESAB Saldatura S.p.A. Mesero (Mi) Tel: Fax: THE NETHERLANDS ESAB Nederland B.V. Amersfoort Tel: Fax: CANADA ESAB Group Canada Inc. Missisauga, Ontario Tel: Fax: MEXICO ESAB Mexico S.A. Monterrey Tel: Fax: USA ESAB Welding & Cutting Products Florence, SC Tel: Fax: ESAB AB SE LAXÅ SWEDEN Phone