Professional 250. Caddyt. Instruction manual
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1 GB Professional 250 Caddyt Instruction manual GB Valid for serial no xxx -xxxx
2 1 DIRECTIVE SAFETY INTRODUCTION TECHNICAL DATA Equipment Field of application INSTALLATION Placing Connection OPERATION Overload protection MAINTENANCE Cleaning FAULT TRACING ORDERING OF SPARE PARTS... 8 DIAGRAM ORDERING NUMBER SPARE PARTS LIST ACCESSORIES Rights reserved to alter specifications without notice. TOCe - 2 -
3 GB 1 DIRECTIVE DECLARATION OF CONFORMITY ESAB AB, Welding Equipment, SE Laxå, Sweden, gives its unreserved guarantee that welding power source Professional 250 from serial number 632 complies with standard IEC/EN , in accordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC) and with standard IEC/EN in accordance with the requirements of directive (89/336/EEC) and addendum (93/68/EEC) Laxå Kent Eimbrodt Global Director Equipment and Automation ESAB AB LAXÅ SWEDEN Tel: Fax: SAFETY Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. All work must be carried out by trained personnel well--acquainted with the operation of the welding equipment. Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment. 1. Anyone who uses the welding equipment must be familiar with: S its operation S location of emergency stops S its function S relevant safety precautions S welding 2. The operator must ensure that: S no unauthorized person is stationed within the working area of the equipment when it is started up. S no--one is unprotected when the arc is struck 3. The workplace must: S be suitable for the purpose S be free from drafts 4. Personal safety equipment S Always wear recommended personal safety equipment, such as safety glasses, flame--proof clothing, safety gloves. S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become trapped or cause burns. 5. General precautions S Make sure the return cable is connected securely. S Work on high voltage equipment may only be carried out by a qualified electrician. S Appropriate fire extinquishing equipment must be clearly marked and close at hand. S Lubrication and maintenance must not be carried out on the equipment during operation. bh20d12e - 3 -
4 GB WARNING ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU- TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS HAZARD DATA. ELECTRIC SHOCK - Can kill S Install and earth the welding unit in accordance with applicable standards. S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing. S Insulate yourself from earth and the workpiece. S Ensure your working stance is safe. FUMES AND GASES - Can be dangerous to health S Keep your head out of the fumes. S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone and the general area. ARC RAYS - Can injure eyes and burn skin. S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing. S Protect bystanders with suitable screens or curtains. FIRE HAZARD S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby. NOISE - Excessive noise can damage hearing S Protect your ears. Use earmuffs or other hearing protection. S Warn bystanders of the risk. MALFUNCTION - Call for expert assistance in the event of malfunction. READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING. PROTECT YOURSELF AND OTHERS! ESAB can provide you with all necessary welding protection and accessories. This product is solely intended for arc welding. WARNING! Read and understand the instruction manual before installing or operating. WARNING! Do not use the power source for thawing frozen pipes. Do not dispose of electrical equipment together with normal waste! In observance of European Directive 2002/96/EC on Waste Electrical and Electronic Equipment and its implementation in accordance with national law, electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility. As the owner of the equipment, you should get information on approved collection systems from our local representative. By applying this European Directive you will improve the environment and human health! bh20d12e - 4 -
5 GB 3 INTRODUCTION The Professional 250 are one transistor controlled welding power source designed for welding with coated electrodes and for TIG welding (touch start). The advanced electronics provide rapid control response, low power demand and excellent welding characteristics. Inverter technology contributes to low weight and compact dimensions of the units. The rounded slimline shape of the unit makes it comfortable to carry. The strap can be folded to serve as a carrying handle, or fully extended to serve as a shoulder strap. ESAB s accessories for the product can be found on page TECHNICAL DATA Performance: at 35% duty cycle at 60% duty cycle at 100% duty cycle Setting range Open circuit voltage Mains supply: voltage frequency fuse mains cable, area 250 A/30 V 180 A/27 V 140 A/26 V continuously variable A V 400 V AC 50/60 Hz 16 A* 4x1,5 mm 2 ** Enclosure class IP 23 Application class Dimensions L x W x H 472x142x256 Weight 11 kg *When welding below 100 A a 10 A slow fuse is adequate.. **Power cable ratings complies with Swedish regulations.. Duty cycle The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a certain load without overloading. Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard. Enclosure class The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid objects or water. Equipment marked IP23 is designed for indoor and outdoor use. 4.1 Equipment Professional 250 is equipped with a remote control socket which activates automatically when a remote control device is connected. NOTE! The contact pins L and M must be strapped in the remote device s connection cable for automatic activationtofunction.theinverterissuppliedwitha3meterlongmainscable. Professional 250 is delivered with 5 meter long welding and return cables. These are attached to cable connectors allowing quick change of polarity. The manufacturer s serial number is stamped on the rating plate. bh20d12e - 5 -
6 GB 4.2 Field of application Professional 250 supply direct current, which allows you to weld most alloyed and non--alloyed steels, stainless steels and cast iron.. With the Professional 250 you can use coated electrodes from 1.6 to 5mm Tig -welding TIG welding is particularly useful when high quality standards are required and when welding thin sheet. Before using the Caddy Professional 250 for TIG welding it must be equipped with: S a TIG torch and gas valve S a cylinder of argon S an argon regulator S tungsten electrodes S suitable filler metal, if necessary. The best method to use is the touch start, where you gently stroke the tungsten electrode against the workpiece to establish the arc. 5 INSTALLATION The installation must be executed by a professional. WARNING! This product is intended for industrial use. In a domestic environment this product may cause radio interference. It is the user s responsibility to take adequate precautions. 5.1 Placing Place the machine so that there is nothing to prevent the cooling air from passing through it. 5.2 Connection To get maximum performance from the Professional 250 it must be fitted with a 16A slow fuse. The Professional 250 have mains voltage compensation, which means that 10% fluctuation in the supply voltage produces only 0.2% variation in the welding voltage. The Professional 250 is intended for 400V, 3 phase supplies. It can be used with 50 Hz or 60 Hz supplies. bh20d12e - 6 -
7 GB 6 OPERATION General safety regulations for the handling of the equipment can be found on page 3. Read through before you start using the equipment! The power switch is at the rear of the Professional 250. The white lamp on the front will glow when the power is on. 1. Yellow lamp 2. Welding current control A 3. White lamp 4. Remote control socket The current is adjusted using the knob on the front. Important! Only use the accompanying welding cable and return cable, with a cross -sectional area of 35 mm@. (See list of spare parts for order number). 6.1 Overload protection bh11d001 To save you worrying about overloading the Caddy Professional 250 it has a thermal cut--out that will trip before the temperature becomes too high. You can tell when the rectifier has been overloaded because the yellow light comes on and it will no longer be possible to weld. 7 MAINTENANCE Regular maintenance is important for safe, reliable operation. Note! All guarantee undertakings from the supplier cease to apply if the customer himself attempts any work in the product during the guarantee period in order to rectify any faults. Maintenance must be executed by a professional. Only those persons who have appropriate electrical knowledge (authorized personnel) may remove the safety plates. 7.1 Cleaning Normally it is sufficient to blow the welding power source clean regularly using dry compressed air (reduced pressure), and to clean the filter in the front regularly. In dusty and dirty environment the welding power source should be cleaned at shorter intervals. bh20d12e - 7 -
8 GB 8 FAULT TRACING Type of fault No arc is generated by the welding power source. The welding current is interrupted in the course of welding. The thermal cut--out trips frequently. S S S S S S S Measure Make sure the mains switch is on. Check that the welding and return cables are properly connected. Make sure the welding current set is correct. Check if the thermal cut--out has tripped (the orange indicating lamp on the front panel is on). Check the mains fuse. Check that the filter is not packed with dust. Check that the ratings of the welding power source have not been exceeded (overload of the power source). Poor welding result. S Check that the welding and return cables are properly connected. S Make sure the welding current set is correct. S Check that there is nothing wrong with the electrodes. 9 ORDERING OF SPARE PARTS Professional 250 is designed and tested in accordance with the international an European standards IEC/EN and EN It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard. Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication. bh20d12e - 8 -
9 p - 9 -
10 Diagram bh20e11a Edition
11 Professional 250 Ordering number Ordering no. Denomination Type Welding power source Professional Spare parts list Professional 250 bh20o11a Edition
12 Professional 250 Spare parts list Item Qty Ordering no. Denomination Filter Grille bh20s11a Edition
13 Professional 250 Accessories Remote control MMA 1 (10mcable)... MMA and TIG: current Remote control unit AT1... MMA and TIG: current Remote control unit AT1 CF... MMA and TIG: rough and fine setting of current Remote cable 12 pole - 8 pole 5m... 10m... 15m... 25m TIG -torch HW--20ARV,3,8m.Formax140A bh20a11a Edition
14 p
15 p
16 ESAB subsidiaries and representative offices Europe AUSTRIA ESAB Ges.m.b.H Vienna -Liesing Tel: Fax: BELGIUM S.A. ESAB N.V. Brussels Tel: Fax: THE CZECH REPUBLIC ESAB VAMBERK s.r.o. Prague Tel: Fax: DENMARK Aktieselskabet ESAB Copenhagen -Valby Tel: Fax: FINLAND ESAB Oy Helsinki Tel: Fax: FRANCE ESAB France S.A. Cergy Pontoise Tel: Fax: GERMANY ESAB GmbH Solingen Tel: Fax: GREAT BRITAIN ESAB Group (UK) Ltd Waltham Cross Tel: Fax: ESAB Automation Ltd Andover Tel: Fax: NORWAY AS ESAB Larvik Tel: Fax: POLAND ESAB Sp.zo.o. Katowice Tel: Fax: PORTUGAL ESAB Lda Lisbon Tel: Fax: SLOVAKIA ESAB Slovakia s.r.o. Bratislava Tel: Fax: SPAIN ESAB Ibérica S.A. Alcalá de Henares (MADRID) Tel: Fax: SWEDEN ESAB Sverige AB Gothenburg Tel: Fax: ESAB international AB Gothenburg Tel: Fax: SWITZERLAND ESAB AG Dietikon Tel: Fax: North and South America ARGENTINA CONARCO Buenos Aires Tel: Fax: BRAZIL ESAB S.A. Contagem -MG Tel: Fax: Asia/Pacific CHINA Shanghai ESAB A/P Shanghai Tel: Fax: INDIA ESAB India Ltd Calcutta Tel: Fax: INDONESIA P.T. ESABindo Pratama Jakarta Tel: Fax: JAPAN ESAB Japan Tokyo Tel: Fax: MALAYSIA ESAB (Malaysia) Snd Bhd Selangor Tel: Fax: SINGAPORE ESAB Asia/Pacific Pte Ltd Singapore Tel: Fax: SOUTH KOREA ESAB SeAH Corporation Kyungnam Tel: Fax: UNITED ARAB EMIRATES ESAB Middle East FZE Dubai Tel: Fax: Representative offices BULGARIA ESAB Representative Office Sofia Tel/Fax: EGYPT ESAB Egypt Dokki -Cairo Tel: Fax: ROMANIA ESAB Representative Office Bucharest Tel/Fax: RUSSIA LLC ESAB Moscow Tel: Fax: LLC ESAB St Petersburg Tel: Fax: Distributors For addresses and phone numbers to our distributors in other countries, please visit our home page HUNGARY ESAB Kft Budapest Tel: Fax: ITALY ESAB Saldatura S.p.A. Mesero (Mi) Tel: Fax: THE NETHERLANDS ESAB Nederland B.V. Utrecht Tel: Fax: CANADA ESAB Group Canada Inc. Missisauga, Ontario Tel: Fax: MEXICO ESAB Mexico S.A. Monterrey Tel: Fax: USA ESAB Welding & Cutting Products Florence, SC Tel: Fax: ESAB AB SE LAXÅ SWEDEN Phone
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