Frank Otto, Coriolis mass flow measurement Overview

Transcription

1 Frank Otto, Coriolis mass flow measurement Overview

2 Coriolis Mass Flowmeter, principle Freq = f(density) Phase shift depends on Coriolis- Forces The double tube design will be driven in resonance frequency The resonance frequency is fact of the density of the medium, which is closed in the tube. The flowing fluid, due to the Coriolis- force, produces a phase shift in the sensor signals of A and B: ϕ which is proportional to the Mass flow. The medium temperature is measured directly in the FCM2000 and used to compensate temperature effects, and can also indicated. ϕ A B Qm = f( ϕ) ϕ A B

3 CoriolisMaster Series ME2 universal DSP converter for all sizes MS and MC tubes Field housing Compact converter housing FCT3 universal DSP converter for all sizes FCB tubes MS2 Single tube MC2 Standard double tube MC2 Hygiene Double tube design FCB Standard double tube short version FCx100 Modbus version Compact Design DN 1,5-DN15 DN 15-DN150 DN 15-DN80 DN 15-DN150. DN 15-DN150.

4 CoriolisMaster FCB330, FCB350 The better alternative Advantage 1: One of the most compact meters The new meter is one of the shortest in the industry The proven, well known S-shape design was updated while maintaining the strengths in a much more compact designb Advantage 2: Lower pressure drop higher capacities Design change widens the inner tube diameters resulting in 50 to 90% lower pressure drop and higher capacities Advantage 3: Higher performance by optimized sensor ABB Automation Products GmbH February 27, 2012 Slide 4 Finite element simulations and several design loops created an optimized design with superior zero point stability and superb temperature stability.

5 CoriolisMaster FCB330, FCB350, FCB100 Flow accuracy vs. flow capacity % Accuracy Extra wide flow range and higher capacity at same accuracy Use 1 meter size instead of 2 ABB FCB350 Others 1 ABB FCB330 Others Kg / h ABB Automation Products GmbH February 27, 2012 Slide 5

6 CoriolisMaster FCB330, FCB350, FCB100 The better alternative One of the most compact meters in the market Lower pressure drop and increased capacities CoriolisMaster FCB330, FCB350 Excellent performance due to optimized sensor design New transmitter: state of the art performance proven simplicity of handling ABB Automation Products GmbH February 27, 2012 Slide 6

7 Portfolio CoriolisMaster At a glance FCT3xx-Transmitter ME2- Transmitter FCB300 Sensor Bent double tube design DN 15 DN 150 (1/2 6 ) FCH300 Sensor Bent double tube design EHEDG, 3A in preparation DN 25 DN 80 (1 3 ) FCM2000 MC2 and MS2-Sensor MS2: Single bent tube DN 1.5 / 3 / 6 1/16 / 1/8 / 1/4 FCB330 Tmed: -50 C C FCB350 Tmed: -50 C C FCH330 Tmed: -50 C C FCH350 Tmed: -50 C C MC2: Twin tubes double bent DN15.. DN150 ½ 6 EHEDG available Liquids: Liquids: Liquids: Liquids: Liquids: 0.4%, 0.25%opt. 10g/l density Gas: 1% 0.15%, 0.1%opt. 2g/l, 1g/l opt. Gas: 0.5% 0.4%, 0.25%opt. 10g/l density Gas: 1% 0.15%, 0.1%opt. 2g/l, 1g/l opt. Gas: 0.5% 0.1 % / 0.15% 0.25 % / 0.4 % o.r. 1g/l, 5g/l, 10 g/l ABB Automation Products GmbH February 27, 2012 Slide 7

8 BU MP, PG Flow, CoriolisMaster System Integration with FCB100 and FCH100

9 CoriolisMaster FCx1xx The better meter for system integration 4 wires only!! 2 wires for V DC power supply 2 wires for Modbus communication 2 Digital Outputs Additional Pulse Output Same technical Performace regarding - Size Range - Accuracy Classes - Temperature Ranges as FC_300 / 500

10 CoriolisMaster FCx150 only FillMass filling solution The integrated FillMass fill function allows filling processes > 3 seconds. For this purpose, the filling quantity is given via an adjustable totalizer. The Modbus interface is used to configure and control the fill function. The valve is triggered via one of the digital outputs and closed again once the preset filling quantity is reached. Additionally, the low flow cut-off can be activated if required.

11 FCB100 Transmitter Direct system integration Flow Computer Recorder & Controller DCS PLC

12 FCx3xx and FCx1xx ATEX / IEC (FM) approvals ABB April 30th, 2009

13 CoriolisMaster FCH330, FCH350 CoriolisMaster Hygienic New Hygienic meter EHEDG approved & certified FDA Tube-Materials Polished wetted materials 3A and guaranteed surface roughness of 0.8μm in preparation Meter sizes: DN 25, 50 and 80 or 1, 2, 3 reductions and extensions between DN20 (3/4 ) and DN80 (3 ) possible Hygienic connections Tri-Clamp Features Same design and advantages as the FCB300 meter series Provides ideal solution for tough applications in hygienic design CONFIDENTIAL ABB Products GmbH Slide 13 April

14 MC2 / FCH Hygienic EHEDG Cleanability Test Control Valve Rinse Water Cleaning Solution Steam Water Test object Reference tube Pump Principle: Comparison between the cleanability of a reference pipe and the test object. (e.g. CoriolisMaster) Reference: Straight tube section with a typically good hygienic inner surface roughness Ra = 0.5 µm Method: Sterilization - Contamination - Cleaning - Comparison Result: CoriolisMaster as good as straight reference tube!

15 Frank Frenzel, Coriolis mass flow measurement Installation Conditions

16 CoriolisMaster FCB330 / 350 and MC2 Installation the optimal installation orientation is a vertical installation, with an upward flow Gas bubbles can go out of the pipe and the system can be self-drained. No upstream or downstream distances are required a bypass line is optimal when the process cannot be shut down Two symmetrical supports in the area of the process connections Self-draining horizontal installations at 4-20

17 Vertical installation Supply Reservoir Flowmeter Prima Downward flow only possible if orifice, pipe reduction or valve prevents meter from draining Backpressure of 0.2 bar has to be assured (equals hydrostatic pressure of 2m) Orifice Pipe Reduction Valve Product Reservoir ABB April 30th, 2009

18 Installation Application - Chemical Industry Production of phosphoric acid, H 3 PO 4 Density: 1,5 1,7 kg/dm3 Country: Turkey MC 27, ATEX version Intrinsically safe outputs More than 10 units in different sizes installed

19 Installation Application - Chemical Industry Production of phosphoric acid, H 3 PO 4 Density: 1,5 1,7 kg/dm3 Country: Turkey MC 27, ATEX version Intrinsically safe outputs More than 10 units in different sizes installed

20 Installation Application - Oil & Refining Which instrument is easier to install?

21 BU MP, PG Flow, Draft CoriolisMaster External heating

22 Applications Chemical Industry Temperature 50 C Medium: Menthol CoriolisMaster - MC2 DN 25 (1 ) Eex External Heating with water 50 C Bypass at housing of CoriolisMaster

23 Applications Chemical Industry Temperature 50 C crystalline point ca. 35 C CoriolisMaster - MC27 DN 25 (1 ) Eex External heating with bypass of hot water (50 C) Bypass installed on housing of CoriolisMaster

24 Application Food & Beverage Chocolate measurement with CoriolisMaster, DN 25 with external electrical heating

25 BU MP, PG Flow, Draft CoriolisMaster Diagnostic & Verification

26 CoriolisMaster -Diagnostics Enhanced meter diagnostics and verification First level of verification provided online and at all times Online system supervision, containing Online check of the sensor amplitude. In case of blocked tubes, the imbalance is detected Continuous check of the flow sensor, (excitation & signal coils, cable and temperature sensors) Self-check routine of the database and electronics Contact check of the primary electronics cable Empty tube detection by density measurement Clear text error messages and possible cause and corrective measure details ABB Automation Products GmbH

27 CoriolisMaster - Diagnostics Enhanced meter diagnostics and verification Second level of verification Finger Print Technology for in situ verification Each calibrated meter receives a factory database finger print available to global ABB service organization The finger print provides information about the excitation frequencies, currents and flow meter constants ABB service or trained customer personnel can easily use this information to compare the meter with factory status to detect: Tube coating Abrasion and wear out To verify the meter and decide about possible recalibration ABB Automation Products GmbH

28 Portable Coriolis Measurement Station MC 23 DN 25 Accuracy: 0,1 % of rate Density: 1 g/l Customer: AK-Kim Turkey Checking flowmeters in the plant, if the meters are out of specification, than they will be recalibrated

29 BU MP, PG Flow, Draft CoriolisMaster Applications

30 Applications Oil & Refining Wellhead measurement Wellhead measurement before and after 2-way separator Mixture of crude and water with up to 40% gas content Flow accuracies between 0.% to 5% even at 40% gas content Installations in Colorado (USA) Customer: Anadarco MC23, Class I, Div. 2 DN 25, 150 lb, Accuracy 0,15 % of rate ABB April 30th, 2009 Slide 30

31 CoriolisMaster Application Turkey CoriolisMaster MC 21 Medium: cement + water mix Application: Truck for filling the drilling holes on platforms Measurement in bypass with Densimass Customer : Density: Flow rate: TPAO- Adiyaman, Turkey 1,6-1.8 g/l Tmed. : 15 C 75 % of Qmax Size: DN 25 to DN 50

32 Applications Food & Beverage / Pharmacy Distiller Eliminates Rework by Using All of Trio Mass s Capabilities Grain Neutral Spirit (90%) FR,ρ, T Concentrated Liquor Blending Control System FR,ρ, T FR,ρ, T Botanical Flavor Concentrate Blending Process Ingredient concentrations determined Mixing ratios calculated Flow rates controlled by mix ratio Final mix concentration verified Logistics Process Volumetric alcohol total calculated (Tax revenue calculation) Truck loading operation controlled

33 Applications Oil & Refining Fluid: NAOH, sodium hydroxide Caustic Soda MC 26 CoriolisMaster DN 100 T med.: 25 C heating: 36 C electric Density: Batch time: load: ca.1,5 kg/dm3 ca. 30 min kg Max. error 49 kg = ca. 0,2 % all fillings over 4 years without any recalibration More than 10 units installed for truck loading

34 Applications Power Station Al Mirfa Power station Abu Dhabi, Middle East 24 CoriolisMaster Installations, MC26 with ME2 converter Accuracy 0,25% of rate Sizes: 4 * DN 20 4 * DN * DN 40 2 * DN 80 1 * DN 100

35 CoriolisMaster Concentration computation DensiMass Matrix solution Temp. Concentr. Temp 1 Temp 2 Temp 3 Temp 10 % 1 K 1 density density density density density % 2 K 2 density density density density density % 3 K 3 density density density density density. density density density density density % 10 K 10 density density density density density Predefined matrices for alcohol or ethanol, sugar (BRIX and Baumé), sodium hydroxide as well as wheat and corn starch Interpolation between the matrix values. Extrapolation up to limits of the meter Max. 10 x 10 matrix, 2 matrices can be stored, switching (automatic / manual / contact input / HART) All n x m matrices possible when data < 100 values (ex.: 2 x 50) Entering of data with communication tool ABB April 30th, 2009

36 Applications Food & Beverage Medium: fluid sugar T med: 20 to 30 C Range: 5-10 m³/h size: DN 40 (1-1/2 ) Density: 1,05-1,35 g/cm³ Hygienic design

37 DensiMass detail Matrix for BRIX Konzentration Temperatur [ C] Baumé Brix (Prozent) ,56 1 1, , , , , , , , , ,79 5 1, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,339090

38 Applications Food & Beverage / Pharmacy Distiller Eliminates Rework by Using All of Trio Mass s Capabilities Grain Neutral Spirit (90%) FR,ρ, T Concentrated Liquor Blending Control System FR,ρ, T FR,ρ, T Botanical Flavor Concentrate Blending Process Ingredient concentrations determined Mixing ratios calculated Flow rates controlled by mix ratio Final mix concentration verified Logistics Process Volumetric alcohol total calculated (Tax revenue calculation) Truck loading operation controlled

39 DensiMass detail Matrix for alcohol Konzentration Temperatur [ C] Prozent ,8052 0,8026 0,7978 0,7894 0,7810 0, ,8272 0,8246 0,8196 0,8112 0,8028 0, ,8450 0,8424 0,8374 0,8292 0,8206 0, ,8604 0,8580 0,8532 0,8448 0,8362 0, ,8746 0,8724 0,8674 0,8592 0,8508 0, ,8880 0,8856 0,8808 0,8728 0,8644 0, ,9006 0,8982 0,8936 0,8856 0,8774 0, ,9124 0,9100 0,9054 0,8976 0,8896 0, ,9234 0,9212 0,9168 0,9092 0,9012 0, ,9340 0,9318 0,9274 0,9200 0,9122 0, ,9436 0,9416 0,9374 0,9302 0,9226 0, ,9522 0,9502 0,9464 0,9396 0,9324 0, ,9596 0,9578 0,9543 0,9480 0,9414 0, ,9656 0,9642 0,9611 0,9556 0,9496 0, ,9705 0,9694 0,9669 0,9622 0,9569 0, ,9745 0,9737 0,9719 0,9681 0,9636 0, ,9781 0,9777 0,9764 0,9736 0,9698 0, ,9820 0,9818 0,9811 0,9790 0,9758 0, ,9867 0,9867 0,9863 0,9847 0,9820 0, ,9924 0,9925 0,9924 0,9910 0,9886 0, ,9994 0,9996 0,9994 0,9982 0,9960 0,9928

40 Applications Food & Beverage Medium: Tomato concentrate Application: main product line to the filling machine Size: DN 25 Design: Range: Density. MC23, EHEDG 1000l/h 1,2 kg/l Accuracy: 0,4% Used outputs: Customer: Density, Brix, Flow and totalizer value Heinz Ketchup, Portugal

41 Applications Food & Beverage Dairy Mittelelbe at Stendal, Germany In past measurement of incoming milk with Siemens EMF: 2 trucks missing at the end of month CoriolisMaster much higher acc. ROI: 1 truck of milk: 40000l á 0,15 = EMF apx CoriolisMaster: 4800 return of invest: 1 months Additional benefit: quality of milk can be checked online by density measurement of CoriolisMaster

42 China`s leading Dairy Company Mengniu Largest dairy in China, Truck loading of Milk 10 * DN 50

43 CoriolisMaster Dairy Help CONFIDENTIAL ABB Products GmbH Slide 43 April

44