FLEXIM. Solutions for Sulphuric Acid and Oleum Producers and Demanding Industries. PIOX - The superior solution Accurate - Reliable - Safe - Efficient

Transcription

1 FLEXIM More than 25 years of experience in Flow Measurement and Process Analytical Technology FLEXIM GmbH Berlin, Germany Phone: Technical Facts Configurations Fluid Concentration range 0 80 % Configuration PIOX R: PTFE Chemical Design variant Completely PTFE PTFE powder coated Stainless Steel 304 (1.4301) (Stainless Steel transmitter housing) % PIOX S721 SA 0 40 % PIOX R: Chemical Design variant Stainless Steel 316Ti (1.4571) Stainless Steel 304 (1.4301) PIOX S % PIOX S721 SA (PIOX S721) Mass flow: Non-invasive ultrasonic process analyser for determination of concentration, density and mass flow rate of Concentration: Density: ± 1.2 % of rd. ± 0.01 m/s (ext. calibr.) ± 0.5 % of rd. ± 0.01 m/s (Process calibr.) Operating temp. of media: -40 C C (up to +400 C with WaveInjector ) Inputs: maximum 4, possible are: Temp. (Pt 100/ Loop), Current, Voltage Outputs: Many combinations available, possible types: Current (0/4 ma ma), Voltage, Frequency, Impulse, Alarm Communication protocols: HART, Modbus, Foundation Fieldbus, Profibus Transducers: IP65 to IP68 (optional: ATEX (IECEx) Zone 1 / 2 and FM Class I, Div. 1 / 2 approved variants - please refer to PIOX S721 product variant) Transmitters: Non-Invasive Flow and Massflow of, and Water - Acid and Strength and Density up to IP66, (optional: ATEX (IECEx) Zone 2 and FM Class I, Div. 2 approved variants - please refer to PIOX S721 product variant) PIOX R Inline Process Refractometer for (temperature compensated) concentration measurement (w%) of (through Refractive index) 0.1 w% ; nd: Operating temp. (media) - 20 C... (+ 130 C) C Fluid pressure: PN 10, PN 16, on request PN 40 / Explosion protection: Sensor: IP67, ATEX (IECEx) Zone 0/1, 1, 2 Transmitter: up to IP66, ATEX (IECEx) Zone 2 and FM Class I, Div. 2 optional FLEXIM Austria GmbH Olbendorf, Austria Phone: office@flexim.at Drying Tower Acid Strength FLEXIM Instruments Benelux B.V. Berkel en Rodenrijs, Netherlands Phone: benelux@flexim.com Flow and Acid Strength FLEXIM France SAS Limonest, France Phone: info@flexim.fr Absorption Tower Inlet Volume Diluter Effectivity Accurate HRS Tower Concentration in Hot Acid FLEXIM Instruments UK Ltd. Northwich, UK Phone: sales@flexim.co.uk Waste Water Acid Strength FLEXIM Middle East Dubai, U.A.E. Phone: salesme@flexim.com FLEXIM Instruments Asia Pte Ltd. Singapore, Singapore Phone: salessg@flexim.com Direct Acid Consumption FLEXIM Instruments China Shanghai, China Phone: shanghai@flexim.com FLEXIM S.A Santiago de Chile, Chile Phone: info@flexim.cl FLEXIM AMERICAS Corporation New York, USA Phone: salesus@flexim.com FLEXIM Service and Support Center South America Esco Argentina S.A., Buenos Aires Phone: flexim@escoarg.com.ar Water Balance BUSULPHURICACICV1-1EN 10/2017 Subject to change without notification! PIOX - The superior solution Accurate - Reliable - Safe - Efficient Solutions for and Producers and Demanding Industries

2 Tail Gas Dilute Sulfuric Acid Sulphur Acid SO3 Heat Recovery System By measuring non-invasively from the pipe wall outside and never being in direct contact with the medium flowing inside, PIOX S is the ideal solution for monitoring strong sulphuric acid and oleum: Sulphur Burner The system measures sulfuric acid concentration and mass flow directly on the main production lines Converter Bed 1-3 Absorber Intermediate Absorber Converter Bed 4 PIOX R - For Concentration Monitoring of Diluted and SO3 + PIOX S Non-invasive Concentration and Mass Flow measurement of strong and PIOX R is the measurement instrument of choice for determining the concentration and density of sulphuric acid (0 80%) and (0 40%), due to its: Final Absorber Corrosion resistant carbon fibre reinforced PTFE sensor head design Product Acid Air It accurately determines the acid strength in real time The highly precise optical technology measures the acid strength with laboratory accuracy directly in the process It significantly increases plant safety as it does not Its internal self-diagnostic tools allow for predictive and vey cost effective maintenance efforts Dryer require any pipe opening or welding for installation nor any additional flanges The measurement is free of wear or abrasion and thus also virtually maintenance free PIOX R PIOX S (massflow) 20-37% Tank/Storage Storage Product Acid 1 Dilution Unit Due to its patented transmitted light principle PIOX R offers a complete drift free, precise and long term stable Dilution Add Storage measurements It can never be a source for potential leaks and sub-sequent process shut-downs Precise 0 to 100% Strength and Mass Flow Measurement with PIOX 1600m/s PIOX S precisely determines the concentration, density and mass flow rate of sulphuric acid by non-invasively measuring the sonic velocity of the medium 1, C / 194 F 120 C / 284 F 1500m/s 1,390 Precise 0 to 100% Strength and Mass Flow Measurement from PIOX _ Extreme reliability due to no direct 40 C / 104 F contact with the medium 1,380 Increased plant safety and 1, ,340 1, C / 86 F Certified for usage in hazardous areas (ATEX, IECEX Zone 1/2 and FM Class I, Div. 1/2 certified) 1000m/s availability - no pipe works or process shut-downs required 1,360 1,370 Advantages: concentration and temperature range (up to 400 C) Loading Highest accuracy over a wide flow, 3 900m/s 800m/s

3 Tail Gas Dilute Sulfuric Acid Sulphur Acid SO3 Heat Recovery System By measuring non-invasively from the pipe wall outside and never being in direct contact with the medium flowing inside, PIOX S is the ideal solution for monitoring strong sulphuric acid and oleum: Sulphur Burner The system measures sulfuric acid concentration and mass flow directly on the main production lines Converter Bed 1-3 Absorber Intermediate Absorber Converter Bed 4 PIOX R - For Concentration Monitoring of Diluted and SO3 + PIOX S Non-invasive Concentration and Mass Flow measurement of strong and PIOX R is the measurement instrument of choice for determining the concentration and density of sulphuric acid (0 80%) and (0 40%), due to its: Final Absorber Corrosion resistant carbon fibre reinforced PTFE sensor head design Product Acid Air It accurately determines the acid strength in real time The highly precise optical technology measures the acid strength with laboratory accuracy directly in the process It significantly increases plant safety as it does not Its internal self-diagnostic tools allow for predictive and vey cost effective maintenance efforts Dryer require any pipe opening or welding for installation nor any additional flanges The measurement is free of wear or abrasion and thus also virtually maintenance free PIOX R PIOX S (massflow) 20-37% Tank/Storage Storage Product Acid 1 Dilution Unit Due to its patented transmitted light principle PIOX R offers a complete drift free, precise and long term stable Dilution Add Storage measurements It can never be a source for potential leaks and sub-sequent process shut-downs Precise 0 to 100% Strength and Mass Flow Measurement with PIOX 1600m/s PIOX S precisely determines the concentration, density and mass flow rate of sulphuric acid by non-invasively measuring the sonic velocity of the medium 1, C / 194 F 120 C / 284 F 1500m/s 1,390 Precise 0 to 100% Strength and Mass Flow Measurement from PIOX _ Extreme reliability due to no direct 40 C / 104 F contact with the medium 1,380 Increased plant safety and 1, ,340 1, C / 86 F Certified for usage in hazardous areas (ATEX, IECEX Zone 1/2 and FM Class I, Div. 1/2 certified) 1000m/s availability - no pipe works or process shut-downs required 1,360 1,370 Advantages: concentration and temperature range (up to 400 C) Loading Highest accuracy over a wide flow, 3 900m/s 800m/s

4 Tail Gas Dilute Sulfuric Acid Sulphur Acid SO3 Heat Recovery System By measuring non-invasively from the pipe wall outside and never being in direct contact with the medium flowing inside, PIOX S is the ideal solution for monitoring strong sulphuric acid and oleum: Sulphur Burner The system measures sulfuric acid concentration and mass flow directly on the main production lines Converter Bed 1-3 Absorber Intermediate Absorber Converter Bed 4 PIOX R - For Concentration Monitoring of Diluted and SO3 + PIOX S Non-invasive Concentration and Mass Flow measurement of strong and PIOX R is the measurement instrument of choice for determining the concentration and density of sulphuric acid (0 80%) and (0 40%), due to its: Final Absorber Corrosion resistant carbon fibre reinforced PTFE sensor head design Product Acid Air It accurately determines the acid strength in real time The highly precise optical technology measures the acid strength with laboratory accuracy directly in the process It significantly increases plant safety as it does not Its internal self-diagnostic tools allow for predictive and vey cost effective maintenance efforts Dryer require any pipe opening or welding for installation nor any additional flanges The measurement is free of wear or abrasion and thus also virtually maintenance free PIOX R PIOX S (massflow) 20-37% Tank/Storage Storage Product Acid 1 Dilution Unit Due to its patented transmitted light principle PIOX R offers a complete drift free, precise and long term stable Dilution Add Storage measurements It can never be a source for potential leaks and sub-sequent process shut-downs Precise 0 to 100% Strength and Mass Flow Measurement with PIOX 1600m/s PIOX S precisely determines the concentration, density and mass flow rate of sulphuric acid by non-invasively measuring the sonic velocity of the medium 1, C / 194 F 120 C / 284 F 1500m/s 1,390 Precise 0 to 100% Strength and Mass Flow Measurement from PIOX _ Extreme reliability due to no direct 40 C / 104 F contact with the medium 1,380 Increased plant safety and 1, ,340 1, C / 86 F Certified for usage in hazardous areas (ATEX, IECEX Zone 1/2 and FM Class I, Div. 1/2 certified) 1000m/s availability - no pipe works or process shut-downs required 1,360 1,370 Advantages: concentration and temperature range (up to 400 C) Loading Highest accuracy over a wide flow, 3 900m/s 800m/s

5 FLEXIM More than 25 years of experience in Flow Measurement and Process Analytical Technology FLEXIM GmbH Berlin, Germany Phone: Technical Facts Configurations Fluid Concentration range 0 80 % Configuration PIOX R: PTFE Chemical Design variant Completely PTFE PTFE powder coated Stainless Steel 304 (1.4301) (Stainless Steel transmitter housing) % PIOX S721 SA 0 40 % PIOX R: Chemical Design variant Stainless Steel 316Ti (1.4571) Stainless Steel 304 (1.4301) PIOX S % PIOX S721 SA (PIOX S721) Mass flow: Non-invasive ultrasonic process analyser for determination of concentration, density and mass flow rate of Concentration: Density: ± 1.2 % of rd. ± 0.01 m/s (ext. calibr.) ± 0.5 % of rd. ± 0.01 m/s (Process calibr.) Operating temp. of media: -40 C C (up to +400 C with WaveInjector ) Inputs: maximum 4, possible are: Temp. (Pt 100/ Loop), Current, Voltage Outputs: Many combinations available, possible types: Current (0/4 ma ma), Voltage, Frequency, Impulse, Alarm Communication protocols: HART, Modbus, Foundation Fieldbus, Profibus Transducers: IP65 to IP68 (optional: ATEX (IECEx) Zone 1 / 2 and FM Class I, Div. 1 / 2 approved variants - please refer to PIOX S721 product variant) Transmitters: Non-Invasive Flow and Massflow of, and Water - Acid and Strength and Density up to IP66, (optional: ATEX (IECEx) Zone 2 and FM Class I, Div. 2 approved variants - please refer to PIOX S721 product variant) PIOX R Inline Process Refractometer for (temperature compensated) concentration measurement (w%) of (through Refractive index) 0.1 w% ; nd: Operating temp. (media) - 20 C... (+ 130 C) C Fluid pressure: PN 10, PN 16, on request PN 40 / Explosion protection: Sensor: IP67, ATEX (IECEx) Zone 0/1, 1, 2 Transmitter: up to IP66, ATEX (IECEx) Zone 2 and FM Class I, Div. 2 optional FLEXIM Austria GmbH Olbendorf, Austria Phone: office@flexim.at Drying Tower Acid Strength FLEXIM Instruments Benelux B.V. Berkel en Rodenrijs, Netherlands Phone: benelux@flexim.com Flow and Acid Strength FLEXIM France SAS Limonest, France Phone: info@flexim.fr Absorption Tower Inlet Volume Diluter Effectivity Accurate HRS Tower Concentration in Hot Acid FLEXIM Instruments UK Ltd. Northwich, UK Phone: sales@flexim.co.uk Waste Water Acid Strength FLEXIM Middle East Dubai, U.A.E. Phone: salesme@flexim.com FLEXIM Instruments Asia Pte Ltd. Singapore, Singapore Phone: salessg@flexim.com Direct Acid Consumption FLEXIM Instruments China Shanghai, China Phone: shanghai@flexim.com FLEXIM S.A Santiago de Chile, Chile Phone: info@flexim.cl FLEXIM AMERICAS Corporation New York, USA Phone: salesus@flexim.com FLEXIM Service and Support Center South America Esco Argentina S.A., Buenos Aires Phone: flexim@escoarg.com.ar Water Balance BUSULPHURICACICV1-1EN 10/2017 Subject to change without notification! PIOX - The superior solution Accurate - Reliable - Safe - Efficient Solutions for and Producers and Demanding Industries

6 FLEXIM More than 25 years of experience in Flow Measurement and Process Analytical Technology FLEXIM GmbH Berlin, Germany Phone: Technical Facts Configurations Fluid Concentration range 0 80 % Configuration PIOX R: PTFE Chemical Design variant Completely PTFE PTFE powder coated Stainless Steel 304 (1.4301) (Stainless Steel transmitter housing) % PIOX S721 SA 0 40 % PIOX R: Chemical Design variant Stainless Steel 316Ti (1.4571) Stainless Steel 304 (1.4301) PIOX S % PIOX S721 SA (PIOX S721) Mass flow: Non-invasive ultrasonic process analyser for determination of concentration, density and mass flow rate of Concentration: Density: ± 1.2 % of rd. ± 0.01 m/s (ext. calibr.) ± 0.5 % of rd. ± 0.01 m/s (Process calibr.) Operating temp. of media: -40 C C (up to +400 C with WaveInjector ) Inputs: maximum 4, possible are: Temp. (Pt 100/ Loop), Current, Voltage Outputs: Many combinations available, possible types: Current (0/4 ma ma), Voltage, Frequency, Impulse, Alarm Communication protocols: HART, Modbus, Foundation Fieldbus, Profibus Transducers: IP65 to IP68 (optional: ATEX (IECEx) Zone 1 / 2 and FM Class I, Div. 1 / 2 approved variants - please refer to PIOX S721 product variant) Transmitters: Non-Invasive Flow and Massflow of, and Water - Acid and Strength and Density up to IP66, (optional: ATEX (IECEx) Zone 2 and FM Class I, Div. 2 approved variants - please refer to PIOX S721 product variant) PIOX R Inline Process Refractometer for (temperature compensated) concentration measurement (w%) of (through Refractive index) 0.1 w% ; nd: Operating temp. (media) - 20 C... (+ 130 C) C Fluid pressure: PN 10, PN 16, on request PN 40 / Explosion protection: Sensor: IP67, ATEX (IECEx) Zone 0/1, 1, 2 Transmitter: up to IP66, ATEX (IECEx) Zone 2 and FM Class I, Div. 2 optional FLEXIM Austria GmbH Olbendorf, Austria Phone: office@flexim.at Drying Tower Acid Strength FLEXIM Instruments Benelux B.V. Berkel en Rodenrijs, Netherlands Phone: benelux@flexim.com Flow and Acid Strength FLEXIM France SAS Limonest, France Phone: info@flexim.fr Absorption Tower Inlet Volume Diluter Effectivity Accurate HRS Tower Concentration in Hot Acid FLEXIM Instruments UK Ltd. Northwich, UK Phone: sales@flexim.co.uk Waste Water Acid Strength FLEXIM Middle East Dubai, U.A.E. Phone: salesme@flexim.com FLEXIM Instruments Asia Pte Ltd. Singapore, Singapore Phone: salessg@flexim.com Direct Acid Consumption FLEXIM Instruments China Shanghai, China Phone: shanghai@flexim.com FLEXIM S.A Santiago de Chile, Chile Phone: info@flexim.cl FLEXIM AMERICAS Corporation New York, USA Phone: salesus@flexim.com FLEXIM Service and Support Center South America Esco Argentina S.A., Buenos Aires Phone: flexim@escoarg.com.ar Water Balance BUSULPHURICACICV1-1EN 10/2017 Subject to change without notification! PIOX - The superior solution Accurate - Reliable - Safe - Efficient Solutions for and Producers and Demanding Industries