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Duane Barker
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2 ph. Armin inke

3 EECTRIC POWER To create with passion and experience DC Motors Gear motors Traction systems

An italian company with a glance on the world Amer Spa is a privately owned company headquartered in Valdagno (Vicenza). Founded in 1974, Amer manufactures high quality permanent magnet DC motors.

4 An italian company with a glance on the world Amer Spa is a privately owned company headquartered in Valdagno (Vicenza). Founded in 1974, Amer manufactures high quality permanent magnet DC motors. Amer is extremely relationship oriented and prides itself in providing unparalleled service and attention to its customers. The company employs approximately 120 people, has an annual turnover of 19 million Euro, and exports its products worldwide. History highlights Amer moves to the new headquarters and manufacturing facility of 5,500 sq.m. (60,500 sq.ft.). The company gains the ISO 9001:2000 Quality Certification. Amer is widely recognized as a manufacturer of complete traction system solutions, ready to be installed. Component moulding is introduced in production processes replacing previous milling technique. Management introduces the "Easy way": projects, design and production must be easy. All the processes have to shift their nature from "difficult" to "easy", with undisputed overall advantages. Amer is founded and starts manufacturing DC motors for industrial machines, still the core business today. Very shortly motor gears, motor wheels and traction systems begin to be designed and produced. Strong basis are set to allow Amer's foundation.

Together with the customer in the important choices Amer's philosophy is to produce according to customers'

This process of mass customization allows the company to provide its customers with the exact appropriate machine.

5 Together with the customer in the important choices Amer's philosophy is to produce according to customers' particular needs. This process of mass customization allows the company to provide its customers with the exact appropriate machine. Trust in technology and research together with the management policy of strong profit re-investment give Amer a continuous positive growing trend. Amer technical features The main features of all Amer motors and systems are their extremely robust structure and high quality components, whose specifications typically far exceeds industry standards. Every product is designed and produced in-house granting a strong control over quality and repeatability.

6 ph. Armin inke

Total quality Amer spa has given itself strong

improvements on production processes and deeper

7 Total quality Amer spa has given itself strong internal rules to be followed by AMER TEAM during all of the company s activities. Strong attention to research, continuous improvements on production processes and deeper study of the market, allow high standards in timely responses. Quality Management System has thus obtained the following results: ISO ISO ISO 9001:2000 Vision 2000

Reliability, performances, advantages Today Amer interacts with 4 different companies, thus granting complete satisfaction to the primary needs of the customers, ranging from the design of DC motors

This CUSTOMIZED WAY to give answers to the customers is very profitable in a world of big competitors supplying standard products.

ITASEA has 2,8 million EURO turnover and employs 20 people in an industrial building of 1,200 sq.m. (13,000 sq-ft).

8 Reliability, performances, advantages Today Amer interacts with 4 different companies, thus granting complete satisfaction to the primary needs of the customers, ranging from the design of DC motors and traction systems to the production of electronic controllers and accessories, linear actuators, scopics and actuators for medical equipment. This CUSTOMIZED WAY to give answers to the customers is very profitable in a world of big competitors supplying standard products. italsea ITASEA was established in 1986 in Valdagno (Vicenza) as manufacturer of electronic devices and has become a point of reference for the control of DC motors. ITASEA has 2,8 million EURO turnover and employs 20 people in an industrial building of 1,200 sq.m. (13,000 sq-ft). The quality and skills of the Engineering department enable the company to build custom designs in both hardware and software. Thanks to the experience in understanding the needs of the customers ITA- SEA is able to individualize and fulfil common goals. ITASEA is the perfect company for people looking for a PARTNER on projects and not simply a supplier. sir SIR was established in 1986 in Cormano (Milan) as gearbox manufacturer. The company moved to Valdagno (Vicenza) and started with the production of DC and AC linear actuators. SIR is now located in an industrial building of 1,400 sq.m. (15,000 sq-ft), employs 22 people with 3,8 millions EURO turnover. SIR S goal is to expand the business dimensions, the range of the products as well as the customer s service, substained by a very important growth of market request. schumo SCHUMO is a Swiss company headquartered in Zurich. Established in 1984 SCHUMO has been developing and manufacturing electric linear actuators for the medical, high-tech and ergonomic industry. The company employs 14 people with 3 million EURO turnover in an industrial building of 2,000 sq.m. (21,500 sq-ft). The experience and investments in new technologies guarantee a very high quality even in customized solutions. Innovation in safety and quality is the main visible result in all the product range. AMER EECTRIC MOTION, Inc. is the Service/Distribution center for the North American market of the Group of the 4 companies. Established in 2000, AMER EECTRIC MOTION, Inc. is located in Burnsville, Minneapolis (MN) and has 5 million US$ turnover with a forecast of 8 millions US$ sales in the next couple of years.

9 DC motors, gear motors and traction systems DC motors Permanent magnet DC motors available in sizes ranging from 30 up to 2500 W (1/25 up to 4 HP). DC gear motors Permanent magnet DC gear motors available in right angle, parallel shaft or planetary type gear boxes. DC traction systems Complete range of right angle gear motors, transaxle systems and motorwheels.

Permanent magnet DC motors MP 56 MP56M B14 Table references: see final page Type IEC A B C D E F H* J K * M N P Q R* B3-99 80 40 11 23-50-53 7 7 - - - - 56 - - - 9 20 7.5 - - - 100 80 120 2.

5 B14 63 - - - 11 23 M5 - - - 75 60-3 MP56S B14 Permanent magnets N of pole: 2 Duty: S1 - S2 - S3 Protection class: IP2O - IP44 Power supply: 12V - 24V - 36V - 48V - 180V Power output: from 15W up to

5 14 - - - - 63 - - - 11 23 9.5 - - - 115 95 140 3 B5 71 - - - 14 30 9.5 - - - 142-265 130 110 160 3.5 114 63 - - - 11 23 M5 - - - 75 60-3 B14 71 - - - 14 30 M6 - - - 85 70-2.

10 Permanent magnet DC motors MP 56 MP56M B14 Table references: see final page Type IEC A B C D E F H* J K * M N P Q R* B B M B M MP56S B14 Permanent magnets N of pole: 2 Duty: S1 - S2 - S3 Protection class: IP2O - IP44 Power supply: 12V - 24V - 36V - 48V - 180V Power output: from 15W up to 200W Brush housing: totally enclosed / fast replacement / external column MP 80 Table references: see final page Type IEC A B C D E F H J K * M N P Q R B B M B M MP80S/2 B14 Permanent magnets N of pole: 2-4 Service duty: S1 - S2 - S3 Protection class: IP2O - IP44 Power supply: 12V - 24V - 36V - 48V - 180V Power output: from 200W up to 750W Brush housing: totally enclosed / fast replacement MP 100 Table references: see final page Type IEC A B C D E F H J K * M N P Q R B B B M MP100S B14 Permanent magnets N of pole: 4 Service duty: S1 - S2 - S3 Protection class: IP2O - IP44 Power supply: 12V - 24V - 36V - 48V Power output: from 550W up to 1500W Brush housing: fast replacement

Permanent magnet DC motors MP 135 amer Table references: see final page Type IEC A B C D E F H J K * M N P Q R B3 100 160 140 63 28 60-100 12 12 - - - - B5 100 - - - 28 60 14 - - - 200-382 215 180

output: from 750W up to 2500W Brush housing: totally enclosed / fast replacement Shunt wound motors CA 80 Table references: see final page Type IEC A B C D E F H J K * M N P Q R B3 71 112 90 45 14

5 CA80 B14 Shunt wound N of pole: 4 Service duty: S1 - S2 - S3 Protection class: IP2O - IP44 Power supply: 12V - 24V - 36V - 48V Power output: from 180W up to 1000W Brush housing: fast replacement CA

5 165 B14 - - - - 19 40 M8 - - - 130 110-3.

11 Permanent magnet DC motors MP 135 amer Table references: see final page Type IEC A B C D E F H J K * M N P Q R B B B M MP135 B14 Permanent magnets N of pole: 4 Service duty: S1 - S2 - S3 Protection class: IP2O - IP44 Power supply: 12V - 24V - 36V - 48V Power output: from 750W up to 2500W Brush housing: totally enclosed / fast replacement Shunt wound motors CA 80 Table references: see final page Type IEC A B C D E F H J K * M N P Q R B B B M CA80 B14 Shunt wound N of pole: 4 Service duty: S1 - S2 - S3 Protection class: IP2O - IP44 Power supply: 12V - 24V - 36V - 48V Power output: from 180W up to 1000W Brush housing: fast replacement CA 100 Table references: see final page Type IEC A B C D E F H J K * M N P Q R* B B B M CA100 B14 Shunt wound N of pole: 4 Service duty: S1 - S2 - S3 Protection class: IP2O - IP44 Power supply: 24V - 36V - 48V Power output: from 380W up to 1000W Brush housing: fast replacement CA 119 Table references: see final page Type IEC A B C D E F H J K * M N P Q R B B B M CA119 B14 Shunt wound N of pole: 4 Service duty: S1 - S2 - S3 Protection class: IP2O - IP44 Power supply: 24V - 36V - 48V - 180V Power output: from 750W up to 2200W Brush housing: fast replacement

Brushless DC motors B70 BRUSHESS Table references: see final page Type IEC A B C D E F H J K * M N P Q R* B3 71 112 90 45 14 30-71 14 8.5 - - - - B5 71 - - - 14 30 9.5 - - - 164-244 110 130 160 3.

The main feature is the absence of the brushes and so improved performance: - reduced maintenance and high reliability - high overload capacity in all speed range - high torque with reduced size -

12 Brushless DC motors B70 BRUSHESS Table references: see final page Type IEC A B C D E F H J K * M N P Q R* B B x116 B M B70S B3 B5 MAIN new series of brushless DC motor with six poles in NeFeBo magnets. The main feature is the absence of the brushes and so improved performance: - reduced maintenance and high reliability - high overload capacity in all speed range - high torque with reduced size - high efficiency - low inertia and high acceleration - low noise level - high protection APPICATION brushless DC motor is perfect in high performance long term applications, when it's difficult to guarantee maintenance service TECHNICA Voltage: 8-35 Vrms (DC SUPPY 12-48V) Nominal torque [T_n]: 1-3 Nm (8,85 26,55 lb-in) Peak torque [T_p]: (3-5) x T_n Nominal speed: RPM Power: W (1/4-1,5 HP) Ambient temperature: -10 / 40 C (14 / 104 F) Insulation: CASS F Winding: 3 phase star trapezoidal Protection: IP44 Number of Poles: 6 (NeFeBo magnets) Motor thermal protection: OPTIONA Position transducer: hall effect sensor (supply 5 24 VDC / outputs open collector 10 ma each channel) Size (section): 120 x 120 mm (4,72 x 4,72 in) enght: mm ( 6,3 7,9 9,5 in) Permanent magnet DC gear motors AOMPI40 Shape Size AMER S 194 AMER M 224 AMER 240 Exit shaft: right and left APPICATION Type of motor mounted: permanent magnet Gearbox: steel worm and worm gear rolled or rectified with plastic or bronze gear Reduction ratio: 12/1 18/1 37/1 65/1 Power up to: 200W AOMPI40 with MP56S AOMPI40 with MP56M brush motor traction for trolleys, welding machines, small vehicles, golf, etc. b a c a: 26 mm [1.023 in] b: 39.5 mm [1.555 in] c: ø 14 mm [ø in]

Permanent magnet DC gear motors amer MRP4 APPICATION brush motor traction for small vehicles Type of motor mounted: permanent magnet Gearbox: parallel axis with steel gears Max diameter exit axles:

789 MRP4 RR1 with MP56 Type Output d MRP4 EFT REDUCTION 20 d 0.78 RR1 Reduction ratio: 6/1 d GEARBOX MOTOR MRP4 RR2 with MP56 Type Output d MRP4 EFT REDUCTION 20 EFT BRUSH 20 RR2 Reduction ratio: 16.

13 Permanent magnet DC gear motors amer MRP4 APPICATION brush motor traction for small vehicles Type of motor mounted: permanent magnet Gearbox: parallel axis with steel gears Max diameter exit axles: 20 mm [0.78in] Axles material: AISI 303 Power up to: 200W (MP56) - 600W (MP80) Motor MP56M 190,5 MP56 225,5 MP80S/2 206 MP80S 226 MP80M MRP4 RR1 with MP56 Type Output d MRP4 EFT REDUCTION 20 d 0.78 RR1 Reduction ratio: 6/1 d GEARBOX MOTOR MRP4 RR2 with MP56 Type Output d MRP4 EFT REDUCTION 20 EFT BRUSH 20 RR2 Reduction ratio: 16.4/1 d GEARBOX d MOTOR MRP5 d x l D d x l D 24 x , x x APPICATION brush motor for cleaning machines walk behind or riders, etc. Type of motor mounted: MP135 Gearbox: parallel axis with steel gears Reduction ratio: 6/1 d I D MRP5 MRP6 Size d x l S 18 x M 18 x d x l x x MRP6 APPICATION brush motor for cleaning machines walk behind, or riders, etc. Type of motor mounted: MP80 Gearbox: parallel axis with steel gears Reduction ratio: 10/1 Power up to: 600W d I GEARBOX MOTOR

DC traction system MRP4D Type MRP4D Output AXES AND DIFFERENTIA = from 180.5 up to 266 mm GEARBOX MOTOR DIFF.

M x H 9.75 x 5.85 10.92 x 5.85 14.43 x 5.85 15.6 x 5.85 18.915 x 5.

gears Diameter exit axles: 20 mm [0.78 in] Reduction ratio: 16.4/1 Power up to: 200W (MP56) - 600W (MP80) H GEARBOX MOTOR DIFF. M = from 180.

MRP8D AXES AND DIFFERENTIA MP80M 274 MRP8D AXES AND DIFFERENTIA MP80S/2 229 MRP8D AXES AND DIFFERENTIA MP100S 246 MRP8D AXES AND DIFFERENTIA MP100M 293 Type of motor mounted: permanent magnet

14 DC traction system MRP4D Type MRP4D Output AXES AND DIFFERENTIA = from up to 266 mm GEARBOX MOTOR DIFF. MRP4D with MP56 MRP4DS Type Output M x H MRP4DS PATE SUPPORT 250 x 150 MRP4DS PATE SUPPORT 280 x 150 MRP4DS PATE SUPPORT 370 x 150 MRP4DS PATE SUPPORT 400 x 150 MRP4DS PATE SUPPORT 485 x 150 M x H 9.75 x x x x x 5.85 APPICATION MRP4DS with MP80 traction system for cleaning machines, material handling, golf cars, small vehicles Type of motor mounted: permanent magnet Gearbox: parallel axis with steel gears Diameter exit axles: 20 mm [0.78 in] Reduction ratio: 16.4/1 Power up to: 200W (MP56) - 600W (MP80) H GEARBOX MOTOR DIFF. M = from up to 266 mm MRP8D MRP8D with MP80S APPICATION traction system for cleaning machines, material handling, golf cars, small vehicles Type Output Motor MRP8D AXES AND DIFFERENTIA MP80S 249 MRP8D AXES AND DIFFERENTIA MP80M 274 MRP8D AXES AND DIFFERENTIA MP80S/2 229 MRP8D AXES AND DIFFERENTIA MP100S 246 MRP8D AXES AND DIFFERENTIA MP100M 293 Type of motor mounted: permanent magnet Gearbox: parallel axis with steel gears Diameter exit axles: 30 mm [1.17 in] - 20 mm [0.78 in] Axles material: available AISI303 Reduction ratio: 16.4/1 Power up to: 600W (MP80) W(2HP) (MP100) GEARBOX MOTOR DIFF. MRP8DS Type Output Motor M x H MRP8DS PATE SUPPORT na na 600 x 200 MRP8DS PATE SUPPORT na na 485 x 200 Reduction ratio: 16.4/1 M x H na 23.4 x 7.8 na x 7.8 H GEARBOX MOTOR DIFF. MRP8DS with MP100 M

DC traction systems amer MRP9D Type D* d H* No spacer Single spacer 185 290 78-114 78-114 20 20 192-210 192-210 Double spacers 395 78-114 20 192-210 D*

190 d D* H* MRP9D with MP56 no spacers d D* H* d D* H* MRP9D with MP56 single spacer MRP9D with MP56 double spacers MAIN new series of DC transaxles

15 DC traction systems amer MRP9D Type D* d H* No spacer Single spacer Double spacers D* d H* d D* H* MRP9D with MP56 no spacers d D* H* d D* H* MRP9D with MP56 single spacer MRP9D with MP56 double spacers MAIN new series of DC transaxles with: -3 different combinations -designed lenght -easy square mounting support -very compact unit -high reduction ratio -oil gears -high protection TECHNICA Motor mounted: permanent magnet Max exit torque: 85 Nm [in-lb 9.605] Exit shaft speed: rpm MAX Input power DC: DC 12V - 24V - 36V Power output: W Reduction ratio: 26/1 Max diameter exit axles: 20 mm [0.78 in] Insulation: class - B - F Customized frame lenght The MRP9D version comes with the frame lenght under specific request MRP9D

Motor wheels MTR Motor d x n H M MP135S 250 x 60 265 253,5 MP135M 250 x 90 265 287,5 300 x 90 290 287,5 CA119<750W 300 x 90 318 230 CA119>750W 300 x 90 316 285 d x n H M 9.75 x 2.34 10.335 9.8865 9.

Type of motor mounted: permanent magnet shunt wound Gearbox: planetary gearbox with steel gears Reduction ratio: 18/1 Brake solutions: band brake, electromagnetic brake Type Wheel (ø) Width Speed

16 Motor wheels MTR Motor d x n H M MP135S 250 x ,5 MP135M 250 x ,5 300 x ,5 CA119<750W 300 x CA119>750W 300 x d x n H M 9.75 x x x x x M d H n APPICATION traction for cleaning machines, material handling, pushers, etc. Type of motor mounted: permanent magnet shunt wound Gearbox: planetary gearbox with steel gears Reduction ratio: 18/1 Brake solutions: band brake, electromagnetic brake Type Wheel (ø) Width Speed Power Output Voltage MTR 250 MTR 300 MTRCA Km/h 800W 24V - 36V Km/h 1100W 24V - 36V Km/h 1500W 24V - 36V Type Wheel (ø) Width Speed Power Output Voltage MTR 250 MTR 300 MTRCA mph 1 Hp 24V - 36V mph 1.5 Hp 24V - 36V mph 2 Hp 24V - 36V

motor torque: 0.65Nm MTR150 version of AOMPI40 MR07 Shape Elect. break D d AMER 2Nm 78 239 20 AMER 5Nm 114 284 20 Exit shaft: right and left D d 3.276 12.5697 0.78 4.446 12.9285 0.

17 Motor wheels amer MTR150 APPICATION brush motor traction for trolleys, welding machines, small vehicles, golf, etc. Motor type: permanent magnet Gearbox: steel worm and worm gear rolled or rectified with plastic or bronze gear Reduction ratio: 12/1 18/1 37/1 65/1 Current: from 12V to 180V Number of poles: 2 Max motor torque: 0.65Nm MTR150 version of AOMPI40 MR07 Shape Elect. break D d AMER 2Nm AMER 5Nm Exit shaft: right and left D d D d MR07 with MP56 APPICATION traction system for wheelchairs, scooters, golf cars, etc. Type of motor mounted: permanent magnet Gearbox: steel worm and worm gear rolled or rectified with plastic or bronze gear Reduction ratio: 30/1 46.5/1 96/1 Current: from 12V to 180V Gearbox release system available Power up to: 200W (MP56) - 600W (MP80)

18 References Photo Armin inke Max Zanellato Design & concept Videorunner ITASEA S.r.l. I Valdagno (VI) Via Gasdotto, 65 SIR S.r.l. I Valdagno (VI) Via Gasdotto, 65/A SCHUMO AG CH - Postfach 8910 Affoltern am Albis Industriestraße, 18 AMER EECTRIC MOTION 295 East Cliff Road Burnsville, MN amer A.M.E.R. S.p.A. I Valdagno (VI) Via Maestri del avoro, 1 ISO 9001:2000 T: F: E: amer@amer.it

General features amer Types of duty Degrees of protection Insulation classes Duty Description Features S1 CONTINUOUS DUTY Costant load operation which lasts long enough for the motor to reach thermal

S2 SHORT TIME DUTY Motor operates at constant load for a period of time shorter than the one required to reach thermal equilibrium, followed by a rest time lasting long enough to cool the motor down

Protection Characteristic digit Description IP20 1 st characteristic digit Protection against penetration of solid object measuring over 12mm (for sample, accidental contact with fingers) 2 nd

20 General features amer Types of duty Degrees of protection Insulation classes Duty Description Features S1 CONTINUOUS DUTY Costant load operation which lasts long enough for the motor to reach thermal equilibrium. S2 SHORT TIME DUTY Motor operates at constant load for a period of time shorter than the one required to reach thermal equilibrium, followed by a rest time lasting long enough to cool the motor down to ambient temperature. S3 INTERMITTENT PERIODIC DUTY Operation provides a sequence of identical cycles. Each one of them includes a constant load operating time and a rest time. Protection Characteristic digit Description IP20 1 st characteristic digit Protection against penetration of solid object measuring over 12mm (for sample, accidental contact with fingers) 2 nd characteristic digit No protection against water IP44 1 st characteristic digit Protection against penetration of solid object measuring over 1mm (for sample, penetration with tools, wires, etc.) 2 nd characteristic digit Protection against water splashes from any direction Insulation class B 130 C F 155 C Maximum permissible temperature for insulating material inside the motor.* *The motor with insulation class F could be to built with B class insulation materials where the temperature is considerated low. The insulation class of AMER s standard motors is B. F class available. TYPES OF CONSTRUCTION B3 Form factor The Amer performances motors are warranted with a form factor 1 of the power supply. R D H Dimensions and performances The dimensions shown in the drawings are approximate. Amer reserves E C B J K A the right to change such dimensions at any time. The dimensions with * are the min-max ranges, because the value B5 F (4x90 ) depends on the motor performances. The dimensions and the performances are customized. All torques indicated are with S1 duty and IP20 degrees of protection 45 (for IP44 with duty or power declassed). N D R The maximum current for the Amer motors is 100A. Conversion factors Q E M P Metric > USA USA > Metric 1 mm in 1 in 25.4 mm B14 F (4x90 ) 1 m ft 1 ft m 1 km mi 1 mi km 1 kg lb 1 lb kg R N D R 45 1 N lb 1 lb N 1 Nm in-lb 1 in-lb Nm 1 Nm oz-in 1 oz-in Nm Q E M 1 kw hp 1 hp kw C ( F 32) * 5/9 F ( C * 9/5) + 32

21 Main applications AMER PRODUCTS are applied in industrial equipment, commercial equipment, amusement and hobbies equipment. Here below some examples: material handling fork-lift trucks automatic machines cleaning machines pumps compressors fan farm equipment electric bicycle and scooters motors for railway switch points and gates hydraulic pumps automations for vans refrigerating systems for trucks amusement parks equipment fitness equipment automatic doors and gates medical equipment

22 amer A.M.E.R. S.p.A. I Valdagno (VI) Via Maestri del avoro, 1 T: F: E: amer@amer.it

Customised drive solutions

Customised drive solutions Electric motors & systems Drive components Services Introduction 03 Halm quality drive technology Over 50 years of experience in developing electric motors with asynchronous