AC Servo Motor Driven Pumps

Transcription

1 AC Servo Motor Driven Pumps This product is exclusively use for foreign countries outside of Japan. ASE Series AC Servo Motor Driven Pumps Pump Type Graphic Symbols 0 Geometric Displacement cm 3 /rev Maximum Operating Pressure MPa Page A7H Series High Pressure Variable Displacement Piston Pumps ASE3 AC Servo Motor Driven Pumps Single Displacement Type Dual Displacement Type ASE ASE10 ASE10W ASE1W AMSE Controller 22 AC Servo Motor Driven Pumps 239

2 Hydraulic luids Hydraulic luids Use clean petroleum base oils equivalent to ISO VG32 or 46. The recommended viscosity range is from 20 to 400 /s and temperature range is from 0 to 60, both of which have to be satisfied for the use of the above hydraulic oils. Control of Contamination Due caution must be paid to maintaining control over contamination of the operating oil which can otherwise lead to breakdowns and shorten the life of the unit. Please maintain the degree of contamination within NAS class 9. The suction port must be equipped with at least 100 μm (10 mesh) reservoir type filter and the return line must have a line type filter of under 10 μm. Instructions Transportation or transportation, use the lifting rings on the pump. Do not use lifting cables at places other than the lifting rings. Mounting When installing the pump, the filling port should be positioned upwards. Pressure Permissible suction pressure at the inlet port of the pump is between and +0 kpa. or piping to the suction port, use pipes of the nominal diameters shown below. Make sure that the height of the pump suction port is lower than the oil level in the reservoir. Model Nominal Dia. ASE3/ASE 1 1 / 2 ASE / 2 ASE10W 2 ASE1W 3 Hints on Piping When using steel pipes for the suction or discharge ports, excessive load from the piping to the pump generates excessive noise. Whenever there is fear of excessive load, please use rubber hoses. Drain Piping Install drain piping according to the chart and ensure that pressure within the pump housing should be maintained at a nominal pressure of less than 0.1 MPa and surge pressure of less than 0. MPa. The length of piping should be less than 1 m. Instead of joining the drain pipe to other return lines, run it independently. The pipe end should be submerged in oil. [Recommended Drain Piping Size] Model itting Size Inside Dia. of Pipe ASE3/ASE 1/2 (Inside Dia. 12 mm or ) 12 mm or ASE10/ASE10W/ASE1W 3/4 (Inside Dia. 16 mm or ) 19 mm or 240 AC Servo Motor Driven Pumps

3 PISTON PUMPS Precautions This pump does not have a full cut-off function. Be sure to install an external relief valve for setting the PH pressure (maximum circuit pressure) in the pump discharge line. Starting Before first starting, fill the pump case with clean operating oil via the filling port. In order to avoid air blockage when first starting, adjust the control valves so that the discharged oil from the pump is returned directly to the reservoir or the actuator moves in a free load. [Volume of Pre-fill Oil Required] Model Volume cm 3 ASE3/ASE 600 ASE ASE10W 2200 ASE1W 3100 Bleeding It may be necessary to bleed air from the pump case and lines to remove causes of vibration. An air bleed valve (Model Number: ST1004, Page 267) in the outlet line is recommended. or air bleeding with an air bleed valve installed, run the pump at a rotational speed that provides a flow rate equal to/higher than the valve s flow rate to reseating. Setting Delivery At the time of shipment, the unit has been preset to the delivery rate shown below. [Default Setting of Delivery] Model Numbers Single Displacement Type cm 3 /rev Dual Displacement Type W cm 3 /rev Large Displacement Small Displacement ASE ASE 7.7 ASE ASE10W ASE1W Adjustment of Delivery There is no flow adjustment screw for the single displacement type. Tuning the large displacement side flow adjustment screw for the dual displacement type clockwise decreases the delivery. Turning the small displacement side flow adjustment screw for the dual displacement type clockwise increases the delivery. [Volume adjusted by each full turn of the flow adjustment screw] Model Numbers Dual Displacement Type W cm 3 /rev Large Displacement Small Displacement ASE10W ASE1W or the relationship between the flow adjustment screw position and flow adjustment, see pages 24. Precautions During Operation During and for a period after operation, the surface temperature of the AC servo motor and the pump will be hot. Prevent hands and other body parts from coming into contact with them. AC Servo Motor Driven Pumps 241

4 Providing flexible flow/pressure control! AC Servo Motor Driven Pumps The ASE series pumps inherit the basic concept of the shaft speed control from the ASR series pumps and offer high cost performance. The pumps of this series offer easy shaft speed control for systems that do not require as much precision, response, or repeatability as the ASR series pumps offer. System Configuration A feedback loop is formed by the AMSE controller that computes deviations between control signals from the machine side (speed and pressure commands) and sensor signals to drive the AC servo motor accordingly. Control parameters can be set digitally by using dedicated software. Graphic Symbols Load Circuit Amplifier for Servo Motor Controller (Computing Unit) Control Parameter Command Signal on the Machine Side Speed Command Pressure Command Single Displacement Type ASE* Pump Controller or the command voltage indicated by*, see Input Signal Voltage vs. Pressure and Input Signal Voltage vs. Shaft Speed on page 24. Dual Displacement Type ASE*W Energy saving with low heat generation These pumps run at a rotational speed suitable for mechanical requirements, eliminating unnecessary power loss. They minimize heat generation in the fluid and allow the use of a significantly smaller reservoir. Low noise Noise reduction insulation included as standard. Less wiring / high reliability Uses sensor-less rotational speed control. Digital AMSE controller that saves space and wiring The integration of the amplifier for the servo motor and the controller saves space and wiring. The parameters can be digitally adjusted in an easy and repeatable way. Dual displacement type for a wider operation range The dual displacement type has a solenoid operated directional valve to switch between large and small swash plate angles. A single pump unit of the dual displacement type can operate both with low pressure/large flow and with high pressure/small flow. Thus, in comparison to the single displacement type with the same motor capacity, the dual displacement type covers a significantly wider range of operating pressures and flow rates. Large flow The AMSE controller has a combination function that supports operation with large flow up to 4800 L/min (ASE1W 16 units). 242 AC Servo Motor Driven Pumps

5 PISTON PUMPS Specifications Model Numbers ASE3 ASE ASE10 ASE10W ASE1W Description Power Capacity AA BZ CE BZ CE Pump low Control Max. low 80.8 L/min L/min 20.4 L/min 200 L/min 2 L/min Min. Adj. low 2 % Hysteresis 1 % or less Repeatability 1 % or less Input Signal Voltage 64.6 L/min/V 11.4 L/min/V Max. Permissible Input Signal Voltage L/min/6.2V L/min/.7V 20.4 L/min/V 200 L/min/V 2 L/min/V Max. Operating Pres. 17. MPa 17. MPa (21 MPa) 2 Min. Adj. Pres. 0.1 MPa Hysteresis 1 % or less Repeatability 1 % or less Input Signal Voltage 17. MPa/V 17. MPa/V Max. Permissible Input Signal Voltage 1 21 MPa/6V Rated Output 11 kw 20 kw 3 kw 20 kw 3 kw Insulation Class Class Cooling System Totally-enclosed an-cooling Cooling an Power Consumption 20W(0Hz)/18W(60Hz) 40W(0Hz)/36W(60Hz) 60W(0Hz)/4W(60Hz) 40W(0Hz)/36W(60Hz) 60W(0Hz)/4W(60Hz) Environmental Ambient Temperature (No reezing) Condition Ambient Humidity 80 %RH or less (No Condensation) AC200V Type 7 kg 123 kg 18 kg 180 kg AC400V Type 79 kg 116 kg 180 kg 173 kg 231. kg Applicable Controller Model Number AMSE-*AE-**-10 AMSE-*BB-**-11 AMSE-*DE-**-10 AMSE-*BB-**-11 AMSE-*DE-**-10 Pres. Control AC Servo Motor Specifications Mass 1. By adjusting the controller, the maximum flow rate/ V (80.8 L/min/ V) and the maximum operating pressure/ V (21 MPa/ V) can be set. 2. Depending on the value of geometric displacement. Model Number Designation The model numbers below indicate packages each containing an AC servo motor driven pump, AMSE controller, and dynamic brakes. ASE10W -4 BZ -G W S A100 N -B Series Number 1 Power Supply Voltage Power Capacity 2 Max. Operating Pres. Max. low Port Direction Coil Type for Solenoid Operated Directional Valve Electrical Conduit Connection for Solenoid Operated Directional Valve unction Selection Parameter Number ASE3 AA 80: 80.8 L/min 40 ASE BZ 1: L/min 40 ASE10 None: CE 200: 20.4 L/min AC200 V W:User Setting AC 100/8 4: A100:AC100 V A120:AC120 V Large low (Sol O) A200:AC200 V A240:AC240 V ASE10W AC400 V BZ B: G:17. MPa S:Horizontal cm 3 /rev (200 L/min) None: Combination 00: (21 MPa) Small low (Sol ON) 6 Terminal Box (Single Use Standard 3 8 cm 3 /rev (133 L/min) B:Vertical Allowed) 4 ASE1W 4:400 V CE W:User Setting 11/100 Large low (Sol O) 11 cm 3 /rev (2 L/min) Small low (Sol ON) 100 cm 3 /rev (200 L/min) DC None:DC24 V D12:DC12 V D48:DC48 V D100:DC100 V D110:DC110 V D200:DC200 V D220:DC220 V AC(AC DC) R100:AC100 V R110:AC110 V R200:AC200 V R220:AC220 V N: DIN Plug-in Connector Design Number 1. To order an AC servo motor driven pump separately for spare use, prefix N- to the model number and omit the unction Selection and Parameter Number. Example)N-ASE10W-4BZ-GWSA100N or the relationship between the power capacity and the pressure/flow in terms of specification limits, see charts on page or the models ASE10W/ASE1W, it depends on the value of geometric displacement. 4. or combination operation, consult us separately regarding the types of hydraulic circuits, components, and electric cables.. Ex. The factory-adjusted value can be set to 70/40.[70: 70 cm 3 /rev (Large low) and 40: 40cm 3 /rev. (Small low)] 6. The maximum revolutions can reach to 20r/min if the pump capacity is set to less than 60 cm 3 /rev. 20 AC Servo Motor Driven Pumps 243

6 Solenoid Ratings See Solenoid Ratings (page 3). Pipe lange Kit No pipe flange kit is included with the pump. The pipe flange kits below are available if required. or the details of the pipe flange kits, see pages 264 and 26. Pump Model Numbers Name of Port Pipe lange Kit Numbers Threaded Connection Socket Welding Butt Welding ASE3 ASE ASE10 ASE10W ASE1W -12-A B C-10 Discharge -10-A C A B C-10 Discharge -10-A C A B C-10 Discharge -10-A C A B C-10 Discharge -12-A C AC Servo Motor Driven Pumps

7 PISTON PUMPS Characteristics of Single Displacement Type Input Signal Voltage vs. Pressure ASE3/ASE/ASE10 Pressure Max. Operating Pres. ASE10W/ASE1W Pressure Max. Operating Pres. Input Voltage Input Voltage Do not input a voltage higher than the level corresponding to the maximum operating pressure. Input Signal Voltage vs. Shaft Speed Shaft Speed Max. Shaft Speed of ASE3 Max. Shaft Speed of ASE Max. Shaft Speed of ASE10 Shaft Speed Max. Shaft Speed of ASE10W (Maximum rotating speed with less than 60cm 3 /rev) Max. Shaft Speed of ASE10W (Maximum rotating speed with 60cm 3 /rev or ) Max. Shaft Speed of ASE1W Input Voltage Input Voltage Do not input a voltage higher than the level corresponding to the maximum shaft speed. low Adjustment Screw Projection and Geometric Displacement ASE10W Large displacementsolo Small displacementsolon Displacementcm 3 /rev ASE1W Adj. Screw Projection LH mm Large displacementsolo 100 cm 3 /rev at default 11 cm 3 /rev at default Displacementcm 3 /rev Adj. Screw Projection LS mm Small displacementsolon 8 cm 3 /rev at default LH LS 7 10 Large swash plate side flow adjustment screw (check the operation with the solenoid operated directional valve "O") Small swash plate side flow adjustment screw (check the operation with the solenoid operated directional valve "ON" and a load pressure of 3 MPa or ) Displacementcm 3 /rev 48 cm 3 /rev at default Displacementcm 3 /rev 100 cm 3 /rev at default Adj. Screw Projection LH mm Adj. Screw Projection LS mm AC Servo Motor Driven Pumps 24

8 Pressure vs. Discharge low (Reference) ASE3-AA-G80- Pressure enabling continuous operation: low Late Pressure ASE10-CE-G200- Pressure enabling continuous operation: ASE-BZ-G1- Pressure enabling continuous operation: low Late Pressure ASE10-4CE-G200- Pressure enabling continuous operation: low Late low Late Pressure Pressure ASE10W-BZ-G- Pressure vs. delivery characteristics with 100cm 3 /rev at the large swash plate side and 8cm 3 /rev at the small swash plate side Pressure enabling continuous operation is 6 MPa for the large swash plate side and 11 MPa for the small swash plate side. low Late 100cm 3 /rev at the large swash plate side low Late 8cm 3 /rev at the small swash plate side Pressure Pressure ASE1W-4CE-G- Pressure vs. delivery characteristics with 11cm 3 /rev at the large swash plate side and 100cm 3 /rev at the small swash plate side Pressure enabling continuous operation is 7 MPa for the large swash plate side and 11 MPa for the small swash plate side. low Late 11cm 3 /rev at the large swash plate side low Late 100cm 3 /rev at the small swash plate side Pressure Pressure 246 AC Servo Motor Driven Pumps

9 PISTON PUMPS ASE3-AA-**S- (Horizontal Port Type) Single Displacement Type Cable Length:40mm Port Position Discharge Port Position illing Port M12 Thd. 22 Deep 4 Places Plug 22 Hex Drain Port Rc 1/2 Drain Port Position Port 38 Dia Wiring Space (6) Discharge Port 32 Dia M10 Thd Dia. 18 Deep 4 Places Make clearance of 10 mm or between Cable Departure Power Cable or Cooling an (Max. Inside Dia.17mm) (Max. Inside Dia.17mm) Power Cable or Motor (Max. Inside Dia.2mm) ASE3-AA-**B- (Vertical Port Type) Wiring Space (6) 10 Discharge Port Position 134 Drain Port Rc 1/2 Make clearance of 10 mm or between 207 Port Position 39 or other dimensions, see the figure for the Horizontal port type. ASE3-4AA-**S- (Horizontal Port Type) 134 Power Cable or Cooling an Power Cable or Motor Cable Length:-40mm Cable Length: mm (With round crimping terminal ) (With round crimping terminal.-.) Make clearance of 10 mm or between 400. Cable Length:0-mm (With round crimping terminal ) 23 or other dimensions, see the figure for the ASE3-AA-**S type. ASE3-4AA-**B- (Vertical Port Type) Make clearance of 10 mm or between Power Cable or Cooling an Cable Length:-40mm (With round crimping terminal ) Wiring Space (6) 10 Discharge Port Position 400. Power Cable or Motor Cable Length: mm (With round crimping terminal.-.) Cable Length:0-mm (With round crimping terminal ) 207 Port Position or other dimensions, see the figure for the ASE3-AA-**B type. AC Servo Motor Driven Pumps 247

10 ASE-BZ-**S- (Horizontal Port Type) Single Displacement Type Power Cable or Motor (Max. Inside Dia. : 19mm) Power Cable or Cooling an (Max. Inside Dia. : 34mm) (Max. Inside Dia. : 19mm) Port Position Discharge Port Position M12 Thd. 22 Deep 4 Places Port Dia Cable Length:40mm illing Port Plug 22 Hex. Drain Port Position Discharge Port 32 Dia. Wiring Space 10 (6) M10 Thd. 18 Deep 4 Places Drain Port Rc 1/ Dia Cable Departure Make clearance of 10 mm or between the intake/exhaust sides of the cooling fan and wall. ASE-BZ-**B- (Vertical Port Type) Wiring Space (6) 10 Discharge Port Position 180. Drain Port Rc 1/2 Make clearance of 10 mm or between 232 Port Position 64 or other dimensions, see the figure for the Horizontal port type. ASE-4BZ-**S- (Horizontal Port Type) 180. Make clearance of 10 mm or between 447. Power Cable or Cooling an Cable Length:-40mm (With round crimping terminal ) Power Cable or Motor Cable Length: mm (With round crimping terminal 8-6.) 299 Cable Length:400-40mm (With round crimping terminal ) or other dimensions, see the figure for the ASE-BZ-**S type. ASE-4BZ-**B (Vertical Port Type) Wiring Space (6) 10 Discharge Port Position Power Cable or Cooling an Cable Length:-40mm (With round crimping terminal ) 447. Make clearance of 10 mm or between Power Cable or Motor Cable Length: mm (With round crimping terminal 8-6.) Cable Length:400-40mm (With round crimping terminal ) 232 Port Position 299 or other dimensions, see the figure for the ASE-BZ-**B type AC Servo Motor Driven Pumps

11 PISTON PUMPS ASE10-CE-**S- (Horizontal Port Type) Single Displacement Type Port Position Port 62 Dia Discharge Port Position Drain Port Position Wiring Space (6) illing Port Plug 22 Hex. Cable Length:40mm Make clearance of 10 mm or between Drain Port Rc 3/4 742 (Max. Inside Dia.: 19mm) Power Cable or Motor (Max. Inside Dia.: 46mm) Power Cable or Cooling an (Max. Inside Dia.: 19mm) 337 Cable Departure 367 Cable Departure 384 Cable Departure G M12 Thd. 22 Deep 4 Places Discharge Port 32 Dia. ASE10-CE-**B- (Vertical Port Type) Wiring Space (6) M10 Thd. 18 Deep 4 Places Make clearance of 10 mm or between Drain Port Rc 3/ Dia G Discharge Port 26 Port 78 ASE10-4CE-**S- (Horizontal Port Type) Make clearance of 10 mm or between Power Cable or Motor (Max. Inside Dia.34mm) or other dimensions, see the figure for the Horizontal port type. (Max. Inside Dia.19mm) Power Cable or Cooling an (Max. Inside Dia.19mm) 34 Cable Departure 397 or other dimensions, see the figure for the ASE10-CE-**S type. ASE10-4CE-**B (Vertical Port Type) Wiring Space (6) 112 Make clearance of 10 mm or between or other dimensions, see the figure for the ASE10-CE-**B type. 34 Cable Departure 397 AC Servo Motor Driven Pumps 249

12 ASE10W-BZ-G*S**- (Horizontal Port Type) Port Position 216 Case Drain Port 14 Hex. Port 48 Dia M12 Thd. 20 Deep 4 Places Discharge Port Position Large Displacement Side low Adj. Screw DEC. actory Default Value100cm 3 /rev Hex.17 Cable Length:40mm Electrical Conduit Connection 2-G1/2 Drain Port Position (6) Wiring Space Discharge Port 32 Dia. M10 Thd. Small Displacement 19 Deep 4 Places Side low Adj. Screw INC. actory Default Value8cm 3 /rev Hex Power Cable or Motor (Max. Inside Dia.: 34mm) MAX Make clearance of 10 mm or between 2 Use either of two drain ports at your option. Keep the unused port plugged. 63 Drain Port2 2-Rc 3/4 (Both Sides) illing Port 1 Plug 27 Hex (Max. Inside Dia.: 19mm) Power Cable or Cooling an (Max. Inside Dia.: 19mm) Dual Displacement Type 178 Cable Departure AC TypeMAX.404. DC TypeMAX.41. R TypeMAX.418. Solenoid Operated Directional Valve of Plug-in Connector Type The Posirion can be changed by loosening the lock nut. Be sure to tighten the lock nut after changing the position. Cable Departure Cable Applicable: Outside Dia. 8-10mm D3 Lock Nut Torque Nm ASE10W-BZ-G*B**- (Vertical Port Type) 216 Electrical Conduit Connection 2G12 Large Displacement Side low Adj. Screw DEC. actory Default Value100cm 3 /rev Wiring Space (6) Hex Small Displacement Side low Adj. Screw INC. actory Default Value8cm 3 /rev Hex.24 Discharge Port Position illing Port Plug 27 Hex Make clearance of 10 mm or between Drain Port Rc 3/4 AC TypeMAX.244. DC TypeMAX.2. R TypeMAX.28. The Posirion can be changed by loosening the lock nut. Be sure to tighten the lock nut after changing the position. Cable Departure Cable Applicable: Outside Dia. 8-10mm D3 Lock Nut Torque Nm Port Position or other dimensions, see the figure for the Horizontal port type. ASE10W-4BZ-G*S**- (Horizontal Port Type) Case Drain Port 14 Hex. Solenoid Operated Directional Valve of Plug-in Connector Type Make clearance of 10 mm or between 498 Power Cable or Cooling an Cable Length:-40mm (With round crimping terminal ) Power Cable or Motor Cable Length: mm (With round crimping terminal 8-6.) Cable Length:400-40mm (With round crimping terminal ) or other dimensions, see the figure for the ASE10W-BZ-G*S* type. ASE10W-4BZ-G*B**- (Vertical Port Type) Large Displacement Side low Adj. Screw DEC. actory Default Value100cm 3 /rev Hex.17 Wiring Space (6) 220 Small Displacement Side low Adj. Screw INC. actory Default Value8cm 3 /rev Hex.24 Discharge Port Position Power Cable or Cooling an Cable Length:-40mm (With round crimping terminal ) Make clearance of 10 mm or between Power Cable or Motor Cable Length: mm (With round crimping terminal 8-6.) Cable Length:400-40mm (With round crimping terminal ) Port Position or other dimensions, see the figure for the ASE10W-BZ-G*B* type. 20 AC Servo Motor Driven Pumps

13 PISTON PUMPS ASE1W-4CE-G*S**- (Horizontal Port Type) Dual Displacement Type Port Position Drain Port Position Discharge Port Position Electrical Conduit Connection illing Port 2-G1/2 Plug 27 Hex Large Displacement (8) 364 Side low Adj. Screw DEC. 18 actory Default Value11cm 3 /rev 291. Hex.17 Drain Port 61 Rc 3/ Small Displacement Side low Adj. Screw INC. actory Default Value100cm 3 /rev Hex.24 Cable Length:40mm 69.9 Discharge Port 38 Dia. M12 Thd. 22 Deep 4 Places 3.7 Case Drain Port 14 Hex Port 76 Dia D3 M16 Thd. 29 Deep 4 Places Make clearance of 10 mm or between The Posirion can be changed by loosening the lock nut. Be sure to tighten the lock nut after changing the position. 178 Power Cable or Motor (Max. Inside Dia. 34mm) Cable Departure AC:MAX.40. DC:MAX.416. R:MAX.419. Cable Departure Cable Applicable: Outside Dia. 8-10mm Lock Nut Torque Nm Solenoid Operated Directional Valve of Plug-in Connector Type (Max. Inside Dia. 19mm) Power Cable or Cooling an (Max. Inside Dia. 19mm) ASE1W-4CE-G*B**- (Vertical Port Type) Large Displacement Side low Adj. Screw DEC. actory Default Value11cm 3 /rev Hex Drain Port Position Discharge Port Position illing Port Plug 27 Hex. Drain Port Rc 3/4 107 Make clearance of 10 mm or between Cable Departure Cable Applicable: Outside Dia. 8-10mm The Posirion can be changed by loosening the lock nut. Be sure to tighten the lock nut after changing the position. AC:MAX.24. DC:MAX.26. R:MAX.29. Lock Nut Torque Nm Port Position Electrical Conduit Connection 2-G1/2 Small Displacement Side low Adj. Screw INC. actory Default Value100cm 3 /rev Hex.24 Case Drain Port 14 Hex. Solenoid Operated Directional Valve of Plug-in Connector Type or other dimensions, see the figure for the horizontal type. AC Servo Motor Driven Pumps 21

14 AMSE Controller The AMSE controller is used to drive ASE series AC servo motor driven pumps. With an optimal design for the ASE pumps, the controller can maximize the pump performance. The AMSE controller is included with the ASE series pumps. Specifications Model Numbers AMSE-*AE-**-10 AMSE-*BB-**-11 AMSE-*DE-**-10 2AE 4AE 2BB 4BB 2DE 4DE Cmmand Signal Input Voltage V DC/RATED (MAX V) Control Method Vector Control Sensorless Monitor Output Voltage 1ch, V DC Digital Monitor 1ch,(M or Open Collector) Sequence Input Signal 12ch,Photo Coupler (Input Resistance : 4.7kΩ) Logic Switching Is Possible By The Internal Jumper Connector (Initial : Sink) Voltage At Opening V DC Short-Circuited 4-6 ma Sequence Reray Output Signal Open Collector Voltage/requency Permissible Voltage luctuation Environmental condition Model Number Designation AMSE -2 AE -B Series Numbers AMSE: AMSE Controller AC V : 0Hz AC V : 60Hz 3-Phase AC V : 0Hz AC V : 60Hz 3-Phase Power Supply Voltage 2:AC 200 V 4:AC 400 V AC V : 0/60Hz 3-Phase AC323-28V : 0/60Hz 3-Phase 2ch, Contact Capacity : 2 V AC or V DC, 0.3 A ch, Permissible Load : 24 V DC (Max.27 V DC), 0.1 A AC V : 0Hz AC V : 60Hz AC V : 0/60Hz 3-Phase 3-Phase 3-Phase AC V : 0Hz AC V : 60Hz 3-Phase AC323-28V : 0/60Hz 3-Phase AC V : 0Hz AC V : 60Hz AC V : 0/60Hz 3-Phase AC V : 0Hz AC V : 60Hz AC323-28V : 0/60Hz 3-Phase 3-Phase Permissible requency luctuation Within ± % Power Supply Capacity 1 28 kva 27 kva 41 kva 80 kva DB (Dynamic Brake) External Option Protection, Cooling Enclosed Type (IP20), orced Cooling Open Type (IP00), orced Cooling Ambient Temperature (Non-reezing) Ambient Humidity 90%RH Maximam (No Condensing) Atmosphere Indoors (Without Corrosive GAS,lammable GAS,Oil Mist,Dust And Dirt etc) Altitude Maximum 1000m Above Sea Level or Standard Operation Vibration.9 m/s 2 or Less Overcurrent Overvoltage Inverter Protection Thermal Motor Protection Thermal Heatsink Overheat Instantaneous Power ailure Occurrence Undervoltage Input Phase Loss Motor Overload Output Side Earth ault Overcurrent Protective/Warning Output Phase Loss Cpu ault Option ault Parameter Error Power Supply Short Ciruit Inrush Current Limit Circuit ault Communication ault Analog Input ault an ault Overcurrent Stall Prevention Electronic unctions Thermal Relay unction Prealarm Regenerative Brake Prealarm Pu Stop Brake Transistor Alarm Parameter Write Error Copyoperation Error Operation Panel Lock Parameter Copy Alarm Disconnection Network Alarm Additional unction - Resolver Signal ault Overspeed Speed Deviation Large Z-Phase Tunning Incomplete - Resolver Signal ault Overspeed Speed Deviation Large Z-Phase Tunning Incomplete Mass 13kg 7.kg 14kg 13kg 3kg Applicable Pump ASE3-*AA ASE-*BZ ASE10W-*BZ Amplifier Capacity kw unction Selection Parameter Number Design Number AE: BB:22.0 B:Combination (Single Operation Allowed) 00:Standard 11 DE: Resolver Signal ault Overspeed Speed Deviation Large Z-Phase Tunning Incomplete ASE10-*CE ASE1W-4CE 1 The Power Supply Capacity Varies With The Value Of The Power Supply Side Inverter Impedance (Includeing Those Of The Input Reactor And Cables) 22 AMSE Contoroller

15 PISTON PUMPS an Direction an an Direction an ControlCircuitTerminal Assignment A Assignment B ControlCircuitTerminal Assignment A Assignment B A1 B1 C1 A2 B2 C2 10E RL RM RH RT AU STOP MRS RES SD M AM 1 PR A1 B1 C1 A2 B2 C2 10E RL RM RH RT AU STOP MRS RES SD M AM 1 U V W P1 P+ SE RUN SU IP OL U SD SD ST STR JOG CS PC SE RUN SU IP OL U SD SD ST STR JOG CS PC Mountain Hole Dimensions (10) (20) RL1 SL2 TL3 U V W - P1 P+ Mountain Hole Dimensions (12.) (220) RL1 SL2 TL3 - PR (400) Terminal Screw TorqueNm RL1, SL2, TL3 U, V, W, P+, PR, M6 4.4 Control Circuit Terminal M (0) Terminal Screw TorqueNm U, V, W, P+, RL1 SL2, TL3, PR, M 2. Control Circuit Terminal M M8 Thd. 4 Places * Note) Do not connect wiring to the terminals P1 and -. M Thd. 4 Places * Note) Do not connect wiring to the terminals "P1" and "-" an Direction an Direction an an ControlCircuitTerminal Assignment A Assignment B ControlCircuitTerminal Assignment A Assignment B A1 B1 C1 A2 B2 C2 10E A1 B1 C1 A2 B2 C2 10E RL RM RH RT AU STOP MRS RES SD M AM 1 SE RUN SU IP OL U SD SD ST STR JOG CS PC PR RL RM RH RT AU STOP MRS RES SD M AM 1 SE RUN SU IP OL U SD SD ST STR JOG CS PC Mountain Hole Dimensions (10) (20) R/L1 S/L2 T/L (10) U V W P1 P/+ Mountain Hole Dimensions (20) R/L1 S/L2 T/L3 U V W P1 P/+ (400) M8 Thd. 4 Places Terminal Screw RL1, SL2, TL3, U, V, W, P+, PR, M8 M6 Control Circuit Terminal M3. TorqueNm * Note) Do not connect wiring to the terminals P1 and -. (400) M8 Thd. 4 Places Terminal Screw TorqueNm RL1, SL2, TL3, U, V, W, P+, PR, M6 4.4 Control Circuit Terminal M * Note) Do not connect wiring to the terminals P1 and -. AMSE Contoroller 23

16 43 20 an Direction Mountain Hole Dimensions 0 an U, V, W, P+, N-, RL1, SL2, TL3 2DE Terminal Screw M10 M8 TorqueNm DE Terminal Screw TorqueNm M8 7.8 Control Circuit Terminal M M Note) Do not connect wiring to the terminals P1. (0) (1) (43) M10 Thd. 4 Places ControlCircuitTerminal Assignment A 3.2 Assignment B A1 B1 C1 A2 B2 C2 10E RL RM RH RT AU STOP MRS RES SD M AM 1 SE RUN SU IP OL U SD SD ST STR JOG CS PC RL1 SL2 TL3 N- P1 P+ U V W Installation Standard 100mm or 0mm or 0mm or UP 0mm or 100mmor 0mmor 0mmor UP 0mmor DOWN 100mm or 100mmor DOWN 0mmor 0mmor 0mmor 100mmor UP DOWN 100mmor Consult us when installing multiple controllers next to each other. 24 AMSE Contoroller

17 PISTON PUMPS Terminal Names/Appearance USB CONNECTOR 1 COMMUNICATION CONNECTOR SENSOR INPUT TERMINAL 1 PU CONNECTOR CONTROL SWITCH OR COMBINATION USE STATION SETTING SWITCH OR COMBINATION USE CONTROL CIRCUIT TERMINAL BOARD MAIN CIRCUIT TERMINAL BOARD 1 THESE ARE NOT BE USED IN THIS SYSTEM USB CONNECTOR 1 COMMUNICATION CONNECTOR SENSOR INPUT TERMINAL CONTROL CIRCUIT TERMINAL BOARD 1 PU CONNECTOR 1 THESE ARE NOT BE USED IN THIS SYSTEM CONTROL SWITCH OR COMBINATION USE STATION SETTING SWITCH OR COMBINATION USE MAIN CIRCUIT TERMINAL BOARD unction Terminal Name Terminal Channel Combination (Single Operation Allowed) USB Connector (TYPE:USB B) Control Switch Station Setting Switch Communication Connector Description By using the serial communication function of usb, such as change of - parameter, operation of monitor function is possible. or the manufacturer s setting. : 1 Always O. 2 Reserved. or switching single and 3 combination operations. O: Combination, ON: Single Network terminal resistance 4 O:None, ON:Resistance 0 Master station 1- Slave station Connect this to the network of the ASE controller. - Recommended cable: TEL-ST-*S (SANWA) or MJ-S*(ELECOM) PU CONNECTOR USB CONNECTOR CONTROL SWITCH OR COMBINATION USE 1 COMMUNICATION CONNECTOR STATION SETTING SWITCH OR COMBINATION USE 1 SENSOR INPUT TERMINAL CONTROL CIRCUIT TERMINAL BOARD MAIN CIRCUIT TERMINAL BOARD 1 THESE ARE NOT BE USED IN THIS SYSTEM or the details of PU Connector, Sensor input terminal, consult us separately. Terminal Block Connection (Use) Signal Name Description AMSE-*AE/*BB-B00 AMSE-2DE-B00 AMSE-4DE-B00 DC Reactor for Power actor Improvement P1 No Connection 2 Brake Unit N/- No Connection 2 R-BU2-K-04 2 R-BU2-HK Please contact our company, when you connect each unit or connect a DC reactor. AMSE Contoroller 2

18 Wire Connection Diagram AMSE Controller ModelAMSE-2AE-B00-10 Regeneration Resister ModelR-ABR-1K P/+ PR Parallel connection,the wiring length must be m or less. (If the wire length is 2 m or, twist the wire.) The clearance between resistors must be mm or. RL1 SL2 TL3 U V W Power Input MC Be sure to provide (3-Phase AC V 0 Hz) (3-Phase AC V 60 Hz) Sensor Input Terminal 1, 2, 3, 4 1Power+ (Red) 2Output (White) 3Common (Black) 4SG Wiring Specifications or Terminal Box Cooling an Power Supply Terminal (M3.) (BU, BV) Thermistor Terminal (M4) (OHS1,OHS2) Sensor Input Terminal, 6 (No Polarity) (Single-Phase AC200V 060Hz) AMSE Controller ModelAMSE-4AE-B00-10 Regeneration Resister ModelR-ABR-H1K Motor Power Supply Terminal (M6) (U,V,W) Earth Terminal (2-M6) Be sure to provide P+ PR Parallel connection,the wiring length must be m or less. (If the wire length is 2 m or, twist the wire.) The clearance between resistors must be mm or. RL1 SL2 TL3 UVW Sensor Input Terminal 1, 2, 3, 4 1Power+ (Red) 2Output (White) 3Common (Black) 4SG MC Be sure to provide (3-Phase AC V 0/60 Hz) (Single-Phase AC200V 060Hz) Cooling an Power Supply Cable Motor Power Supply Cable URedVWhiteWBlack Green Sensor Input Terminal, 6 (No Polarity) 26 AMSE Contoroller

19 E U W V V W U E PISTON PUMPS Wire Connection Diagram AMSE Controller ModelAMSE-2BB-B P+ Regeneration Resister ModelR-ABR-22K PR Parallel connection,the wiring length must be m or less. (If the wire length is 2 m or, twist the wire.) The clearance between resistors must be mm or. Power Input Sensor Input Terminal 1, 2, 3, 4 1Power+ (Red) 2Output (White) 3Common (Black) 4SG RL1SL2 TL3 MC U V W Be sure to provide (3-Phase AC V 0 Hz) (3-Phase AC V 60 Hz) Wiring Specifications or Terminal Box Cooling an Power Supply Terminal (M3.) (BU1, BV1, BU2, BV2) Thermistor Terminal (M4) (OHS1,OHS2) Sensor Input Terminal, 6 (No Polarity) Motor Power Supply Terminal (M8) (U,V,W) Earth Terminal2-M8 Be sure to provide (Details Of Cooling an Terminal) (Single-Phase AC200V 060Hz) AMSE Controller ModelAMSE-4BB-B00-11 Regeneration Resister ModelR-ABR-H22K Parallel connection,the wiring length must be m or less. (If the wire length is 2 m or, twist the wire.) The clearance between resistors must be mm or. R/L1S/L2T/L3 U V W MC Be sure to provide (3-Phase AC V 060Hz) (Single-Phase AC200 V 060Hz) Sensor Input Terminal 1, 2, 3, 4 Cooling an Power Supply Cable Motor Power Supply Cable URedVWhiteWBlack Green 1Power+ (Red) 2Output (White) 3Common (Black) 4SG Sensor Input Terminal, 6 (No Polarity) AMSE Contoroller 27

20 RL1 SL2 TL3 N- P1 P+ U V RL1 SL2 TL3 N- P1 P+ U V W W Wire Connection Diagram AMSE Controller ModelAMSE-2DE-B00-10 Brake Unit ModelR-BU2-K-04 Brake Unit Control Circuit Terminal Box Brake Unit Box N/- P/+ PR A terminal box is not included with this product. Prepare it separate. Regeneration Resister ModelR-ABR-11K-03 Be sure to provide Sensor Input Terminal 1, 2, 3, 4 1Power+ (Red) 2Output (White) 3Common (Black) 4SG R/L1 S/L2 T/L3 N/- MC (3-Phase AC200220V 0Hz) (3-Phase AC200240V 60Hz) P/+ U V W Parallel connection the wiring length must be m or less. Wiring Specifications or Terminal Box (Details Of Cooling an Terminal) Thermistor Terminal (M4) (OHS1,OHS2) Sensor Input Terminal, 6 (No Polarity) Torque Nm Cooling an Power Supply Terminal (M3. (BU1,BV1) (BU2,BV2) (BU3,BV3) Torque Nm Motor Power Supply Terminal (M10)(U,V,W) Torque Nm Earth Terminal (M10) Be sure to provide Torque Nm (Single-Phase AC Hz) AMSE Controller ModelAMSE-4DE-B00-10 Brake Unit ModelR-BU2-HK-04 Brake Unit Control Circuit Terminal Brake Unit A terminal box is not included with this product. Prepare it separate. Regeneration Resister ModelR-ABR-H11K-03 Be sure to provide Sensor Input Terminal 1, 2, 3, 4 1Power+ (Red) 2Output (White) 3Common (Black) 4SG R/L1 S/L2 T/L3 N/- MC (3-Phase AC V 0/60 Hz) P/+ U V W Parallel connection the wiring length must be m or less. Wiring Specifications or Terminal Box Thermistor Terminal (M4) (OHS1,OHS2) Sensor Input Terminal, 6 (No Polarity) Motor Power Supply Terminal (M8) (U,V,W) (Details Of Cooling an Terminal) Cooling an Power Supply Terminal (M3.) (BU1,BV1) (BU2,BV2) (BU3,BV3) Earth Terminal (2-M8) Be sure to provide (Single-Phase AC Hz) 28 AMSE Contoroller

21 A BCDE 0 BC 1 DE A 9 PISTON PUMPS Wire Connection Diagram AMSE Controller ModelAMSE-2BB-B Regeneration Resistor Model : R-ABR-22K Sensor Input Terminal 1, 2, 3, 4 1Power+ (Red) 2Output (White) 3Common (Black) 4SG Cable Connection SOL b O Large Swash Plate ON Small Swash Plate Terminal Box Type Power Supply (DC:Polarity is no question.) Ground Plug in Connector Type Ground Power Supply (DC:Polarity is no question.) MC Be sure to provide (Three-Phase AC V 0Hz) (Three-Phase AC V 60Hz) Parallel connection,the wiring length must be m or less. (If the wire length is 2 m or, twist the wire.) The clearance between resistors must be mm or. Wiring Specifications or Terminal Box Cooling an Power Supply Terminal (M3.) (BU1,BV1)(BU2,BV2) Thermistor Terminal (M4) (OHS1, OHS2) Sensor Input Terminal, 6 (No Polarity) Motor Power Supply Terminal (M8)(U, V, W) BU1BV1BU2BV2 Earth Terminal (2-M8) Be sure to provide Details Of Cooling an Terminal (Single-Phase AC 200 0/60 Hz) AMSE Controller ModelAMSE-4BB-B00-11 Regeneration Resistor Model : R-ABR-H22K Sensor Input Terminal 1, 2, 3, 4 1Power+ (Red) 2Output (White) 3Common (Black) 4SG MC Be sure to provide (3-Phase AC V 060Hz) Parallel connection,the wiring length must be m or less. (If the wire length is 2 m or, twist the wire.) The clearance between resistors must be mm or. Cooling an Power Supply Cable Cable Connection SOL b O Large Swash Plate ON Small Swash Plate Terminal Box Type Power Supply (DC:Polarity is no question.) Ground Plug in Connector Type Ground Power Supply (DC:Polarity is no question.) (Single-Phase AC200V 060Hz) Motor Power Supply Cable URedVWhiteWBlack Green Sensor Input Terminal, 6 (No Polarity) AMSE Contoroller 29

22 A BCDE Wire Connection Diagram AMSE Controller ModelAMSE-4DE-B00-10 Brake Unit Model : R-BU2-HK-04 Brake Unit Control Circuit Terminal Brake Unit Cable Connection SOL b O Large Swash Plate ON Small Swash Plate Terminal Box Type Power Supply (DC:Polarity is no question.) Ground Plug in Connector Type Ground Power Supply (DC:Polarity is no question.) Be sure to provide Power MC Input (3-Phase AC380480V 060Hz) Cooling an Power Supply Terminal (M3.) Sensor Input Terminal (BU1,BV1) (BU2,BV2) 1, 2, 3, 4 (BU3,BV3) 1Power+ (Red) Thermistor Terminal (M4) (OHS1,OHS2) 2Output (White) Sensor Input Terminal, 6 3Common (Black) (No Polarity) 4SG Motor Power Supply Terminal (M8)(U, V, W) N- P+ A terminal box is not included with this product. Prepare it separate. PR Regeneration Resistor ModelR-ABR-H11K-03 Parallel connection,the wiring length must be m or less. The clearance between resistors must be mm or. (If the wire length is 2 m or, twist the wire.) The cable length between the ASE controller and the break unit must be 10 m or less. (If the length is m or, cables must be twisted.) Wiring Specifications or Terminal Box Earth Terminal (2-M8) Be sure to provide Details of Cooling an Terminal Single-Phase AC Hz 260 AMSE Contoroller

23 PISTON PUMPS Connectors Control Circuit Terminal Control Circuit Terminal Sensor Input Terminal Thermistor Cooling an Cooling an Cable Cable 0.7 (AWG18) Cable (AWG20-16) Cable 2.0 (AWG14) AMSE-2AE-**-10 HIV Cable Main Circuit Power R/L1, S/L2, T/L3 Motor Output Power U, V, W Regeneration Resistor P/+, PR Earth Wire AWG PVC Cable AMSE-4AE-**-10 HIV Cable Main Circuit Power R/L1, S/L2, T/L3 Motor Output Power U, V, W Regeneration Resistor P/+, PR Earth Wire AWG PVC Cable AMSE-2BB-**-11 HIV Cable Main Circuit Power R/L1, S/L2, T/L3 Motor Output Power U, V, W Regeneration Resistor P/+, PR Earth Wire AWG PVC Cable AMSE-4BB-**-11 HIV Cable Main Circuit Power R/L1, S/L2, T/L3 Motor Output Power U, V, W Regeneration Resistor P/+, PR Earth Wire AWG PVC Cable AMSE-2DE-**-10 Main Circuit Power R/L1, S/L2, T/L3 Motor Output Power U, V, W (Earth Terminal) Brake Unit Regeneration Resistor P/+, N/- (PR) Earth Wire LMC Cable HIV Cable AWG PVC Cable / AMSE-4DE-**-10 HIV Cable Main Circuit Power R/L1, S/L2, T/L3 Motor Output Power U, V, W Brake Unit Regeneration Resistor P/+, N/- (PR) Earth Wire AWG PVC Cable Select LMC wire for motor connection. Recommended wire: EM-LMC (lame-retardant cross-linked polyethylene insulated flexible lead wire) made by urukawa Electric Industrial Cable Co.,Ltd AMSE Contoroller 261

24 Cable Consult us separatly Regeneration Resister Specifications AMSE Controller Model Numbers Regeneration Resister Model Qty. Brake Unit Model Permissible Regeneration W Resistance Ω AMSE-2AE-B00- R-ABR-1K 80 9 (18Ω 2 Parallel) 2 4.4kg (2.2kg 2) AMSE-4AE-B00- R-ABR-H1K (18Ω 2 Series) - AMSE-2BB-B00- R-ABR-22K (13Ω 2 Parallel) 6.6kg (3.3kg 2) 2 AMSE-4BB-B00- R-ABR-H22K (2Ω 2 Parallel) 7.2kg (3.6kg 2) AMSE-2DE-B00- R-ABR-11K-03 R-BU2-K (13Ω 3 Parallel) 3 AMSE-4DE-B00- R-ABR-H11K-03 R-BU2-HK (2Ω 3 Parallel) Mass kg 9.6kg (3.2kg 3) 1. Regeneration Resisters are included with the AMSE. 2. Regeneration Resisters may become excessively heated. Use heat-resistant and fireproof wires and avoid their contact with the Resisters DIA. 8.4 DIA. Glass Braided Wire DIA. 6.4 DIA A Glass Braided Wire B A B (1) (1) Glass Braided Wire 2.0 Model A B R-ABR-22K 8.4 DIA. 12 R-ABR-11K-03/H11K DIA AMSE Contoroller

25 PISTON PUMPS Customer Setting mm or. Connect the resistors in parallel. The clearance between resistors must be mm or. PR P+ P1 When extending the wire, the wiring length must be m or less. If the wire length is 2 m or, twist the wire. Do not remove the short bar. mm or. PR P+ P1 Use an included terminal box to perform series connection. The clearance between resistors must be mm or. When extending the wire, the wiring length must be m or less. (If the wire length is 2 m or, twist the wire.) Do not remove the short bar. Attachment 2-4. Dia Protective Cover M Torque Nm , MODELR-BU2-K-04 R-BU2-HK-04 ASE Controller N- P+ P1 Brake Unit N- P+ PR mm or UP 2 6 3, mm or DOWN 4 mm or Main Circuit Terminal Assignment Control Circuit Terminal Assignment 1The wiring length between the ASE controller and brake unit must be 10 m or less. (If it is m or, twist the wire.) 2Do not remove the short bar between terminals P1 and P/+ of the ASE controller. 3The wiring length between the brake unit and regenerative resistor must be m or less. (If the wire length is 2 m or, twist the wire.) 4Connect the resistors in parallel. The clearance between resistors must be mm or. Use a wire with the size indicated below or larger. HIV wires and the like:. AWG-10, PVC wires and the like: 6 [R-BU2-K-04] HIV wires and the like: 3. AWG-12, PVC wires and the like: 4 [R-BU2-HK-04] 6A terminal box is not included with this product. Prepare it separate. N- P+ PR TERMINAL SCREW TIGHTENING TORQUE TERMINAL SCREW TIGHTENING TORQUE PC BUE SD RES SD MSG MSG SD SD A B C Short Bar BUE and SD are short-circuited at default. MAIN CIRCUIT CONTROL TERMINAL CIRCUIT TERMINAL P+, N-, PR, M 2.Nm MAIN CIRCUIT CONTROL TERMINAL CIRCUIT TERMINAL P+, N-, PR, M4 1.Nm M3 0.6Nm M3 0.6Nm AMSE Contoroller 263