Designated applications

Transcription

1 Product catalogue Voltage Range V Current Range A Medium voltage soft starters Low voltage soft starters Variable frequency drives EMC-technology Medium voltage contactors Low voltage contactors Vacuum circuit breakers

2 SELECTION Designated applications The following table assigns Igel Elektroniks comprehensive product range to the appropriate application for each product line. soft starters VFD DC injection brake ISA-B2P ISA-B ISA-A2P applications ISA-A ISA-DS ISA-D ISA-HD ISA-OEM ISA-DRIVE-VT ISA-DRIVE-PLUS ISA-DRIVE-E ISA-DRIVE-F ISA-DRIVE-B IMB submersible pumps centrifugal axial fans radial piston compressor screw chiller shredder mill crusher conveyor belt milling mashine saw mixer blower screw conveyor o x x x x x o o o o x x x x x o o o x x x x o o o x x x x o o x x x x x x o o o o x x x x x x x x x x x x x x x x x x x x o x x x x x x x x x x o x x x x x x x x x x x x x x x x x x x x x x x x x x x x x o o o x x x x x o o o o x x x x x o x x x x x centrifuge o x x x x x cement pump o x x x x x X: well suited O: partly suited

3 CONTENT MEDIUM VOLTAGE SOFT STARTERS About us 4 5 Medium voltage technology ISA-HD LOW VOLTAGE SOFT STARTERS VARIABLE FREQUENCY DRIVE DC INJECTION BRAKE Low voltage technology ISA-D and ISA-DS ISA-A and ISA-A2P ISA-B and ISA-B2P ISA-DRIVE-VT ISA-DRIVE-PLUS ISA-DRIVE-E ISA-DRIVE-B and ISA-DRIVE-F IMB THYRISTOR POWER SUPPLY TSE 21 EMC-TECHNOLOGY Line filters Line chokes CONTACTORS Contactors and motor protection relays Vacuum contactors and circuit breaker SWITCHGEAR SOLUTIONS Special solutions; medium voltage OEM serial production; low voltage

4 ABOUT US GERMANY Sendenhorst Münster Bielefeld Sendenhorst NORTH RHINE-WESTPHALIA Düsseldorf Cologne Bonn Company history Business activities Philosophy Founded in 2001, by ex-fanal Wuppertal employees, Igel dispose of a combined experience of over 25 years in drive technology. Our long term cooperation with leading international component manufacturers since the beginning of the 80 s, gives us a leading edge in the soft starters market, thus provides our customers with advanced technology and long term reliability. This technological edge placed Igel Elektronik in a leading position between the soft starters manufacturers. Today we offer worldwide largest product line of soft starters. As a specialist in drive technology we integrate systems and projects as well as supply single component for each project. We provide our customers with advanced design, unique in its cost effective performance and support our customers in throughout, from defining their needs to supplying a turn key solution. Some of our leading advantages are: Application solution from concept to delivery Design engineering to the highest specifications Calculation of technical data Solution Development and drive assembly Components Installation On site service Together with our customers we have accepted the global market challenges and our increasing sales have proven our concept to be well perceived. During 2007 the increasing number of customers contributed to the increased sales figures placed us on the world map as a respected supplier. Our product range coveres all worldwide voltage levels and guarantees our customers the drive solution from one source and reduces developement- and adjustment costs. We provide supreme local service and support in every geographical zone where we focus our activities. 4

5 ABOUT US The world s largest low and medium voltage soft starter product range! Vision Our continuous growth in the last few years has our strategy confirmed by our customers. We continuously improve our product and its performance, thus remain leaders in our field. As a reliable supplier to the oil and gas industries demanding requirements, we will continue providing around the clock service and support to our global customers. Quality To the international customer a Made in Germany product is perceived with utmost respect. It is therefore that we must preserve this perception for our products as well, by continuously monitoring the quality, reliability and ruggedness of every step in the manufacturing process. Our design engineering criterions enhance our processes, and the exceptional choice of components that we are making, from the purchasing stage through manufacturing and delivery, is assuring maximum performance when the product reaches the customers site. From our marine products point of view, we have delivered Multi-Mega Watt soft starters which have completely changed the way the marine market is propelled today. The certifications we have obtained are from some of the more stringent bodies in the industrial and marine market segments, and are genuine to our quality management, standards of product manufacturing. 5

6 MEDIUM VOLTAGE SOFT STARTERS MEDIUM VOLTAGE TECHN. MEDIUM VOLTAGE INTERIOR VIEW ISA-HD This third generation, fibre optic controlled, Medium Voltage Soft Starter is designed for use with standard asynchronous and synchronous motors. The ISA-HD is a highly sophisticated digital soft starter which ensures smooth, stepless acceleration and deceleration, eliminating current and mechanical shocks on motor and load. The ISA-HD may be supplied as a chassis or enclosed type with a multiple range of options. Options Motor protection relay (MSR-HD) High protection level (IP54) RS 485 Modbus or Profibus Analogue output Cabinet heater Incoming cabinet with fuses or circuit breaker Special parameters for synchronous motors Multi motor start Marine approvals Customer terminals Line Busbar Connections Soft Starter Power Section Soft Starter Control Module Line Contactor Bypass Contactor Status Indications Operating Panel Motor Protection Relay Seperated Low Voltage Compartment NORMS AND APPROVALS Partial discharge design and test (Korona) The ISA-HD withstands EN part HD Each starter ist fully tested for partial discharge (Korona) improving safety and long term reliability. Wireless electronic potential transformer (EPT) Advanced Electronic Potential Transformer utilizing wireless voltage measurement system. Production according to IEC ! Fiber-optic firing system Unique fiber-optic firing system providing complete isolation between MV and LV compartments. Marine approvals on request DIGITAL Illuminated LCD with 2 lines of 16 characters each Selectable languages: English, German, French or Spanish (aditional on request) The LCD indicates the motor current, fault descriptions and statistical data. The LEDs provide a quick status indication. (control voltage on, motor soft start, motor on, motor soft stop, motor stop, fault) Easy settings by six clearly marked keys, user-friendly software with factory default parameters. 6

7 MEDIUM VOLTAGE SOFT STARTERS TECHNOLOGY MEDIUM VOLTAGE TECHN. SPECIAL OPTIONS Direct power factor capacitor connection Power factor capacitors can be connected directly to the upstream contactor, omitting the need for additional contactors. Multi-voltage starters Unique dual-voltage connection allows for more than one voltage level to be used with the same soft starter. Saves space, weight, cabling, engineering and costs! f Multi-motor starting Unique Multi-motor program allows for more than one motor to be started with the same soft starter. Mains A 1,500-15,000V Mains B 1,500-15,000V MSR MSR MSR MSR MSR ISA-HD MSR ISA-HD ISA-HD M M M M M MSR M 1,500-15,000V Motor A M MSR 1,500-15,000V Motor B STARTING AND TESTING Low voltage test Innovative low voltage testing with a small 400V motor. This unique mode of operation allows for fully functional performance. Ensabling line and bypass contactors preperation as well as plant control system. (The procedure is field initiated in minutes and includes active protection status with no need for any additional equipment.) Dry No voltage testing Dry testing allows thyristor firing and control test without mains voltage connection. Individual thyristor fault indication Unique fault indication to the individual thyristor level. SPECIAL STARTING FEATURES Starting from Diesel Generator Wide 45 65Hz auto-tracking frequency range combining special software with unique hardware arrangement (designed for marine, offshore and generators operating under continuous frequency variation). Synchronous motor starting Highly sophisticated optional module allows for synchronous motor starting. LINE AND BYPASS CONTACTORS Line and bypass contactors are vacuum contactors or vacuum circuit breaker. The contactors are fixed mouted. The contactors provide the DOL start option. COMMUNICATION RS 485 RS 485 with MODBUS or PROFIBUS protocol enable: Remote (start, stop, etc.) Monitoring (motor current, faults, statistical data) Remote parameter setting Remote reset 7

8 MEDIUM VOLTAGE SOFT STARTERS ISA-HD Range A and V ISA-HD Digital medium voltage soft starters IEC type tested! Heavy duty design, 50 C ambient temperature Comprehensive motor protection package IP 32 standard, IP 54 optional Synchronous motor starting, utilizing unique module Innovative low voltage test mode full testing with a small low voltage motor using standard built-in features Advanced electronic potential transformer utilizing patent pending wireless voltage measurement system Unique, patent pending fiber-optic firing system providing complete isolation between MV and LV compartments Each starter is tested for partial discharge (Korona) improving safety and ensuring long term reliability Wide 45 Hz 65 Hz auto-tracking frequency range combining special software with unique hardware arrangement (design for marine, offshore and generators operating under continuous frequency variation) SWITCHGEAR OPTIONS Line vacuum contactor Bypass vacuum contactor Control voltage: 110 V 220 V AC, 110 V DC Special thick paint Multi cable transit (MCT) Fan system increased cooling Tin plated busbars Halogen free and fire retardant materials Main switch (on-load or off-load) Main fuses (with striker-pin indication) Mulit-Motor-MCC formation with redundant supply Motor Protection Relay (MSR-HD) C/T s and P/T s Digital Power Meter (DMA) Low voltage control devices (selector switch, push button, indication lights etc.) IP 32 to IP 65 Segregrated customer terminal section with cabinet light IEC internal arc test up to 31,5 ka IEC short circuit test up to 31,5 ka Medium voltage MCC formation with load make fault break switches 8

9 MEDIUM VOLTAGE SOFT STARTERS APPLICATIONS ISA-HD Marine and Offshore Water and ballast pumps Refrigeration chillers and compressors Hydraulic pumps and power packs Thrusters Main propulsion motors Cargo pumps Generator ready auto frequency tracking Industrial Pumps Compressors and chillers Fans and blowers Centrifuges Hydraulic systems Conveyors Mills, crusher, shredder 1) 1) 1) 1) 1) 1) 1) System voltage V Current A Motor kw Dimensions (mm) W H Weight (kg) , 110, 200, 320, 400, 600, 700, 800, 1000, , 110, 200, 320, 400, 600, 700, 800, 1000, , 110, 200, 320, 400, 600, 700, 800, 1000, , 140, 250, 300, 400, 500, 600, 700, 800, 1000, , 140, 250, 300, 400, 500, 600, 700, 800, 1000, , 140, 250, 300, 400, 500, 600, 700, 800, 1000, , 140, 250, 300, 400, 500, 600, 700, 800, 1000, , 140, 250, 300, 400, 500, 600, 700, 800, 1000, , 140, 250, 300, 400, 500, 600, 700, 800, 1000, HP D MOTOR AND SOFT STARTER PROTECTION CONTROL STARTING AND STOPPING Too many starts Long start time Elektronic shear-pin (start, run, jam) Motor overload (adjustable tripping characteristic) short circuit protection Under current Unbalanced current Ground fault current Phase sequence Phase loss Under/over frequency Under/over voltage External faults (two separate inputs) Shorted SCR Wrong Connection Starter over temperature Power on without start signal Open bypass contactor Multi-function programmable I/O s Opto-isolated control inputs Three change over output relays, 8A/250V AC: - Immediate upon start, - end of acceleration, - fault programmalbe as trip or trip-fail safe Analogue output 0/4 20 ma, 0 10 V DC RS 485 communication card with modbus/ profibus protocol Touchscreen panel (optional) Internal SPS for enhanced data recording Soft start and soft stop Current limit Pump control characteristics Torque and current control for optimized starting and stopping Dual adjust Pulse start (kick start) Tacho feedback (option) Additional customised and special cabinet options are shown separately on pages of this catalogue! 1) case by case 9

10 LOW VOLTAGE LOW VOLTAGE LOW VOLTAGE TECHN. LOW VOLTAGE TECHNOLOGY BYPASS The product lines ISA-B, -A, -A2P and -DS include an internal bypass. This reliable components bypass the power electronics after the motor is at speed. In addition the starters provide an auxiliary contact, allowing signaling of a successful motor start. (Many of our competitors call these auxiliary relays a bypass contact!) The bypass function reduces the heat dissipation and eliminates the EMC load of the system. As an option, ISA-DS series can be designed for DOL-start (available from ISA-DS 390). ANALOGUE The analogue product line provides simple potentiometer settings for all the parameters: Familiar setting, similar to standard overload relays Easy commissioning Prior knowledge is not necessary Status display via LEDs ISA-A and ISA-A2P include motor protection functions CURRENT LIMIT The voltage increases linearly from the Initial Voltage pre selected point. If the adjusted Current Limit is reached, the voltage will stop ramping and remain at its level until the current is reduced below the adjusted Current Limit level. In that case ramp up time is prolonged until the current has reduced below Current Limit level. U U N U S / / DOL / S / N t When a motor starts with current limit, although the current is limited the motor provides suitable torque to accelerate the driven load and reach End of acceleration. If the motor torque does not exceed the load torque the motor will not start. In these rare cases severe damages might occur to the motor and starter. t 1 Soft starter output voltage t Current profile The oscillogram shows, that the soft starter provides a smooth and stepless current and voltage ramp to the motor. Starting with the initial voltage which defines the starting current, the voltage ramps up until Current Limit is reached. After the motor is at speed, the current will decrease, to the nominal motor current. The oscillogram shows a clear increasing voltage and current signal, thus, no spikes stressing the grid are present. Motor start measured with an oscilloscope (Ch1, voltage; Ch2-4 current L1 L3) 10

11 LOW VOLTAGE TECHNOLOGY PUMP CONTROL Our digital Soft Starters line of products ISA-D, ISA-DS and ISA-HD provide an advanced microprocessor based control algorithm, enabling the sophisticated pump control feature. The motor torque is continuously monitored to eliminate peak torque from stressing the motor, pump and pipe system. These soft starters provide 3 field selectable pump control algorithms. Pump and special load control Two major problems are associated with starting and stopping of pumps. Voltage Area of Pump Control (Start Curve) Voltage Time Area of Pump Control (Start Curve) Standard ramp down Tu Ts Torque Speed Curves Deceleration DOL , 5 Choice of three pump control and torque deceleration curves 4 Speed Extended Time Final Torque Over-pressure during starting The sharp increase of torque towards the end of acceleration can cause high pressure and damage the pipe system. The pump control enables selection between three voltage ramp-up curves as well as torque curve to reduce peak torque. Current ramp is available for special loads. Water hammer during stopping During soft stop, when voltage is decreasing, motor torque may fall below load torque causing abrupt stalling instead of smoothly decreasing speed to zero. This creates the water hammer phenomenon (resulting in a loud noise and damage to the pipe system). The pump control algorithm enables selection between three voltage ramp-down curves or torque curve preventing stall condition and eliminating water hammer. LOW VOLTAGE TECHN. ISA-D OPTIONS Analogue option card Function 1: Thermistor-input, PTC or NTC Function 2: Analogue-output, based on the motor current, programmable from 0 10 VDC, 4 20 ma, 0 20 ma or inverted Motor insulation option card This unique feature guarantees the availability of important plant components, such as fire-extinguishing systems, redundant systems as well as submersible pumps. The system measures the motor insulation level while the motor is not in operation. Two programmable steps are available: Alarm-Level, adjustable 0,2 5 MOhm Start inhibit, adjustable 0,2 5 MOhm, avoids motor starting if the insulation is below the critical level. TECHNOLOGY VARIABLE FREQUENCY DRIVE (VFD) FREQUENCY CONVERTER VFD s provide variable output frequencies, thus, allowing variable motor speeds independent of the input frequency, while saving energy with appropriate voltge and current levels to the motor. Speed control is either local, via communication or through an external analog input Programmable start/stop ramp functions Unique and cost effective product selection quadratic torque (fan/pump) or constant torque (conveyor) EMC Electronic components cause electronic noise. To guarantee flawless long term operation, line filters are implemented. These devices reduce interferences to a permitted level specified by international standards. According to European standard EN High level attenuation Small foot space, for space-saving assembly Chokes avoid voltage spikes caused by high frequency operation of modern semiconductor components. Sinus filters enable long- or unshielded motor cables while running with a VFD. Limitation of the du/dt values Limitation of interferences to parallel cables Extended lifetime and efficiency of motors operated with VFD s EMC 11

12 LOW VOLTAGE SOFT STARTERS APPLICATIONS ISA-D AND ISA-DS Industrial applications Pumps Hydraulic systems Fans and blowers Compressors Conveyors ISA-D V for mining applications Pumps Blowers Conveyors Range A and V ISA-D Digital soft starters in heavy duty design 1) 1) 1) Superior starting and stopping characteristics Comprehensive motor protection package Easy commissioning Complete line A, V Heavy duty design Robust construction Standard ambient temperature: 50 C Unique optional features including: - Motor insulation tester - RS 485 Modbus/Profibus - Thermistor input /analogue output DISPLAYS (LED S) LCD 2 lines of 16 characters each Selectable languages english, german, french and spanish 8 LEDs for quick indication status Two display modes for basic and advanced applications Friendly operation with default parameters Statistic data including: total run time, total number of starts, total number of trips, last start-current, last start time, last trip, current at trip MOTOR AND STARTER PROTECTION Compare to ISA-DS (p. 13)! STARTING AND STOPPING Soft start and soft stop Current limit Pump control program Torque and Current Control for optimized starting and stopping process Dual adjustments two starting and stopping characteristics Pulse start Slow speed with electronic reversing Linear acceleration (tacho feedback) Energy save for improved power factor OPTIONS RS 485 Communication (details p. 7) Analogue output (details p. 10) Thermistor input Motor insulation test Preparation for bypass to maintain protection when bypass is closed Special anti-corrosive treatment special coating for harsh enviroments Illuminated LCD Special tacho feedback Remote display RELAY OUTPUT 3 programmalbe change-overcontacts: Operation with adjustable on- and off delay End of acceleration with adjustable time delay Fault, programmable as fail save connection Motor-isolation alarm KW at 400V Starter Type Dimensions (mm) W H D Weight (kg) 4 ISA-D ,5 7,5 ISA-D ,5 15 ISA-D ,8 22 ISA-D ,5 30 ISA-D ,5 37 ISA-D ,5 45 ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ) case by case 12

13 LOW VOLTAGE SOFT STARTERS Marine and Offshore Complete line A, V Heavy duty, fully rated design Robust construction Generator ready auto frequency tracking, enables motor starting at Hz User friendly operation Unique protection for corrosive enviroments ISA-DS Range A and V ISA-DS Digital soft starter with a built-in bypass Superior starting and stopping characteristics Comprehensive motor protection package Easy commissioning Fully equiped starters Small foot print Third generation microprocessor based design Built-in bypass RS 485 Communication Frequency autotracking: Hz Unique optional features including: Analogue output and additional enhancements DISPLAYS (LED S) LCD 2 lines of 16 characters each Selectable languages english, german, french and spanish 4 LEDs On, Run, Ramp up/down and fault Statistical data: start, stop and fault parameters Full script parameter settings CONTROLS Opto isolated inputs Auxiliary relays: fault, end of acceleration or immediate (programmable) Local and remote reset RS 485 Modbus Communications for full control, display and programming Future enhancements: analogue I/O card with thermistor input STARTING AND STOPPING Soft start and soft stop Current limit Pump control program Torque and Current Control for optimized starting and stopping process Dual adjustments two starting and stopping characteristics Pulse start Slow speed with electronic reversing OPTIONS RS 485 Communication Analogue output Thermistor input Special anti-corrosive treatment special coating for harsh enviroments Remote display Ex-approvals and certifications MOTOR AND STARTER PROTECTION Too many starts Shear Pin (start, run, jam) Electronic overload with selectable curves Under current Phase loss and phase sequence Under, over and no voltage Load loss (motor not connected) Thyristor bypass Starter over-temperature External fault (input programmable) Thyristor protection by varistors KW at 400V Starter Type Dimensions (mm) W H D Weight (kg) 4 ISA-DS ,1 7,5 ISA-DS ,1 15 ISA-DS ,1 22 ISA-DS ,1 30 ISA-DS ,3 37 ISA-DS ,3 45 ISA-DS ,6 55 ISA-DS ,6 75 ISA-DS ,7 90 ISA-DS ,7 110 ISA-DS ,2 160 ISA-DS ,2 200 ISA-DS ISA-DS ISA-DS ISA-DS ISA-DS ISA-DS Special approved soft starters available for the Ex-area! 13

14 LOW VOLTAGE SOFT STARTERS ISA-A ISA-A2P Range A and V ISA-A and ISA-A2P Analogue soft starter with motor protection and built-in bypass Soft start and soft stop Current limit Build-in motor protection Build-in bypass Start/stop by dry contact Compact, small foot print Aluminum housing Integrated input voltage monitoring MOTOR AND STARTER PROTECTION Electronic overload Phase loss Starter over-temperature SCR protection by metal oxide varistors ISA-A KW at 400V Starter Type Dimensions (mm) W H D Weight (kg) 4 ISA-A ,6 7,5 ISA-A ,6 15 ISA-A ,6 22 ISA-A ,6 30 ISA-A ISA-A ISA-A ,4 55 ISA-A ,4 75 ISA-A ,8 90 ISA-A ,8 3-phase control (ISA-A und ISA-B) APPLICATIONS L 1 L2 L 3 U V W DISPLAYS (LED S) On mains voltage connected Ramp up/down Run Overload Phase loss Over temperature AUXILIARY RELAYS End of acceleration relay, N.O contact Fault relay, N.O contact Over temperature ISA-A2P KW at 400V Starter Type Dimensions (mm) W H D Weight (kg) 15 ISA-A2P ,4 22 ISA-A2P ,4 30 ISA-A2P ,5 37 ISA-A2P ,5 45 ISA-A2P ,5 55 ISA-A2P ,5 75 ISA-A2P ,5 90 ISA-A2P ,5 Pumps Compressors Fans Blowers Conveyors Starting from weak power supplies (diesel generators etc.) 14

15 LOW VOLTAGE SOFT STARTERS Range 8 58 A and V ISA-B* und ISA-B2P Basic soft starter with built-in bypass ISA-B ISA-B2P 2-phase (ISA-A2P and ISA-B2P) L L L U V W Soft start and soft stop Build-in bypass Start/stop by dry contact End of acceleration relay, N.O contact Compact, small foot print DIN rail mounting (partly option) STARTER PROTECTION SCR protection by metal oxide varistors DISPLAYS (LED S) On mains voltage connected Ramp voltage is ramping up/down (only ISA-B2P) Run motor is running (only ISA-B2P) APPLICATIONS Pumps Compressors Fans Conveyors Light duty motors in industrial applications Small conveyors (supermarkets etc.) Electrically driven gates Machine tools and appliances * high volume orders only ISA-B2P KW at 400V Starter Type OUTPUT RELAYS End of acceleration Dimensions (mm) W H D Weight (kg) 4 ISA-B2P ,5 7,5 ISA-B2P ,6 11 ISA-B2P ,6 15 ISA-B2P ,3 22 ISA-B2P ,3 30 ISA-B2P ,3 37 ISA-B2P ,0 45 ISA-B2P ,0 55 ISA-B2P ,0 75 ISA-B2P ,0 90 ISA-B2P ,0 ISA-B* KW at 400V Starter Type Dimensions (mm) W H D Weight (kg) 4 ISA-B ,2 7,5 ISA-B ,2 15 ISA-B ,1 22 ISA-B ,1 30 ISA-B ,1 OEM SOFTSTARTER Customised special solutions available on inquiry! 15

16 VARIABLE FREQUENCY DRIVE Range A and V ISA-DRIVE- VT- ISA- DRIVE-VT ISA-DRIVE-VT Variable torque for fan and pump applications 50 C ambient temperatur without de-rating Fast setup with only 14 basis parameter Internal PID-controller Two interfaces: - Optical (IvDA) interface - RS 485/Modbus RTU Programming by PDA or PC Internal EMC-filter MOTOR- AND DRIVE PROTECTION Overload protection 110 %/min Over- and undervoltage Catch option after voltage outage Ixt protection above 100% rated current ISA-DRIVE- VT- Motor rated power (kw) Mains Voltage/ Phases (V+/10%) Line fuse Output Voltage/ Phases (V) Rated Current Max. Motor Cable Length (m) Min. Braking Resistance (Ω) ,5 2,2 3,0 4,0 5,5 7, , /1PH /3PH or 1PH (with 50% power reduction) /3PH , DISPLAYS (LED S) 3 digits; 7-segment display I/O FEATURES 3 digital inputs and outputs 2 analogue inputs and 1 analogue output IP 55 high level protection inclusive reverse operation line switch and external speed control. Motor rated power (kw) Mains Voltage/ Phases (V+/10%) Line fuse Output Voltage/ Phases (V) Rated Current Max. Motor Cable Length (m) Min. Braking Resistance (Ω) ,5 2,2 4 5,5 7, , /3PH /3PH ,1 5,8 9,

17 VARIABLE FREQUENCY DRIVE Range A and V ISA-DRIVE-PLUS Latest sensorless vector control 50 C ambient temperatur without de-rating Fast setup with only 14 basis parameter Internal PID-controller 100 % torque at 0 Hz (without encoder) Two interfaces: - Optical (IvDA) interface - RS 485/Modbus RTU Programmable by PDA or PC Torque control Autotuning on motor data MOTOR- AND DRIVE PROTECTION Overload protection 150 %/min Over- and undervoltage Catch option after voltage outage Ixt protection above 100 % rated current DISPLAYS (LED S) 3 digits; 7-segment display I/O FEATURES Programmable I/O 3 digital inputs 2 analogue inputs 3 digital output 1 analogue output ISA-DRIVE- PLUS Motor rated power (kw) 0,37 0,75 1,5 2,2 3,0 4,0 5,5 7, , Mains Voltage/ /1PH /3PH or 1PH Phases (V+/10%) (50% power reduction) Line fuse Output Voltage/ Phases (V) 0-240/3PH Rated Current 2,3 4,3 7 10, Max. Motor Cable Length (m) 100 Min. Braking Resistance (Ω) Motor rated power (kw) 0,75 1,5 2,2 4,0 5,5 7, , Mains Voltage/ Phases (V+/10%) /3PH Line fuse Output Voltage/ Phases (V) 0-480/3PH Rated Current Max. Motor Cable Length (m) 2,2 50 4,1 5,8 9, Min. Braking Resistance (Ω) ISA-DRIVE- PLUS- ISA- DRIVE-PLUS 17

18 VARIABLE FREQUENCY DRIVE Range 1,5 33 A and V ISA-DRIVE-E Robust VFD for industrial applications MOTOR- AND DRIVE PROTECTION I/O FEATURES ISA- DRIVE-E 50 C ambient temperatur without de-rating IP 20 Internal PID-controller Programmable digital inputs Vektor controlled Programming by PDA or PC Comprehensive accessories Overload protection 150 %/min Over- and undervoltage Under current PTC resistor Output short-circuit safe Jam-protection Start options after voltage outage 6 programmable digital inputs 1 programmable digital output Analogue setpoint input 2 multi function output relays DISPLAYS (LED S) 4 digits; 7-segment display 5 Status-LEDs APPLICATIONS ISA-DRIVE-E- Motor Capacity (kw) Mains Voltage/ Phases (V+/10%) Max. Input Current Output Voltage/ Phases (V) Rated Current Output Frequency Domain (Hz) Switching Frequency (khz) ,2 0,4 0,75 1,5 2,2 3,7 5,5 7,5 0,4 0,75 1,5 2,2 3,7 5,5 7, /3PH 400/3PH 1,9 2,7 5, , ,9 3,2 4,3 7,1 11, PH 0 230V 3PH 0 400V 1,6 2,5 4,2 7, ,5 2,5 4,2 5,5 8, , ,

19 VARIABLE FREQUENCY DRIVE Range 3,7 400 A and V ISA-DRIVE-B and ISA-DRIVE-F High-End VFD MOTOR- AND DRIVE PROTECTION I/O FEATURES 50 C ambient temperatur without de-rating 150 % torque at 1Hz 5 digital inputs with PLC-function Internal PID-controller Programming by PDA or PC Internal EMC-filter Autotuning on motor data Sensorless vector control (ISA-DRIVE-B) Comprehensive accessories Overload protection 150 %/min (ISA-DRIVE-B) Overload protection 120 %/min (ISA-DRIVE-F) Motor stops after blown fuse Overvoltage and undervoltage Output short-circuit safe Jam-protection Start options after voltage outage 6 digital inputs with PLC-function 5 programmalbe digital outputs Analogue setpoint input DISPLAYS (LED S) 5 digits; 7-segment display 5 status LEDs ISA-DRIVE-B ISA-DRIVE-F ISA-DRIVE-B- and ISA-DRIVE-F- ISA-DRIVE-B ISA-DRIVE-F ISA-DRIVE-B ISA-DRIVE-F ISA-DRIVE-B ISA-DRIVE-F ISA-DRIVE-B ISA-DRIVE-F ISA-DRIVE-B ISA-DRIVE-F ISA-DRIVE-B ISA-DRIVE-F ISA-DRIVE-B ISA-DRIVE-F Motor Capacity (kw) Mains Voltage/ Phases (V+/10%) Max. Input Current Max. Input Current Output Voltage/ Phases (V) Rated Current Output Rated Current Output Frequency Domain (Hz) Frequency Domain (Hz) Switching Frequency (khz) Switching Frequency (khz) ,75 1,5 2,2 3,7 5,5 7, , /3PH 3,2 4,3 5,9 11, ,2 4,3 5,9 11, PH 0 480V 2,7 4,2 5,5 8, ,7 4,2 5,5 8, , ,

20 DC INJECTION BRAKE Range A and V IMB DC injection brake IMB The IMB electronic motor brake provides fast, smooth and frictionless stopping of a three phase induction motor, by injecting controlled DC current to the motor windings, after the mains contactor opened. Preventing mechanical wear Reducing stopping time of high inertia loads Adjustable braking time Auto stop DC injection stops when motor stops DIN rail mounting (Standard 10 A, option A) Easy installation and operation SETTINGS Braking Torque determines the DC current level injected to the motor windings Two operation modes: 1. Auto Mode: DC injection stops automatically when motor stops. 2. Manual Mode: DC injection stops after the the pre-adjusted braking time. This mode can be used to hold the load at stand still. DISPLAYS (LED S) On mains voltage connected Braking contactor closed DC injection on KW at 400V Brake Type Dimensions (mm) W H D Weight (kg) 5* IMB ,5 7,5 IMB ,3 15 IMB ,3 30 IMB ,3 55 IMB IMB ,4 160 IMB IMB * 5,5 kw at 415V APPLICATIONS TECHNOLOGY Circular and band saws Machine tools Fast stopping of high inertia loads Emergency stop (as long as mains supply remains on) IMB Cm Cb M 20

21 THYRISTOR POWER SUPPLY Range A and V TSE Thyristor power supply The sophisticated digital thyristor power supply allows the stepless regulation of ohmic loads. Analogue setpoint input Complete programming and fault indication with LCD display Integrated protection functions Two control functions to minimise interferences Steady power output also if one heating element is faulty. Easy installation and easy operation APPLICATIONS FUNCTIONS Digital parameter input Master/Slave operation Phase control or zero crossing (pulse) Programmable output relay Programmable set point input Maintenance- free operation Unlimited switching operations RS 485-interface DISPLAYS (LED S) LEDs for quick status overview LCD 2 lines, 16 characters Paremeter input and fault output in full wording TSE Type FLC Dimensions (mm) W H D Weight (kg) TSE ,3 TSE ,3 TSE ,4 TSE ,5 TSE ,5 TSE ,5 TSE ,5 TSE ,5 TSE ,5 TSE TSE , ,5 TSE TSE Extruder Pipe heating Lightings All kinds of furnances Oil heating devices Electric heatinig elements PROTECTION FUNCTIONS Under current and over current Phases unbalance Under voltage and over voltage Phase loss Ground fault Over power and under power limit exceeded External failure Connection control TSE TSE TSE TSE TSE on request TSE on request TSE on request 21

22 EMC-TECHNOLOGY Range A and V EMC Line filter NF-K and NF-K-IT (Three-phase-filter) LINE FILTER Current ratings from A High attenuation from 150 khz to 30 Mhz Small dimensions (bookstyle) and low weight IP20 terminals According European Standard EN TECHNICAL DATA Rated voltage: 480 VAC (NF-K), 690 VAC (NF-K-IT), Hz Rated current: 3-phase, A (see table) Overload capability: 4-times rated current with the turning on, afterwards 1,5-times rated current for one minute, once per hour Construction: according to EN Leakage current: see table Construction: metal housing Mounting: Fixing angles with holes Ambient temperatur: 40 C (50 C without power reduction) Terminals: Screw terminals, terminal cross-section (see table), PE (earthing of the housing) via screwed end Protection class: IP 20 Dimensions: see table Typ Rated current at Rated voltage (VAC) Leakage current Dimensions (mm) Weight (kg) NF-K-7 40 C (ma) 1,0 H 190 W 40 D 70 0,5 NF-K , ,8 NF-K , ,0 NF-K , ,0 NF-K , ,6 NF-K-55/ , ,8 NF-K , ,4 NF-K-75/ , ,4 NF-K , ,6 NF-K , ,6 NF-K , ,2 Type (for IT-mains) Rated current at Rated voltage (VAC) Leakage current Dimensions (mm) Weight (kg) NF-K-IT-7 40 C (ma) 0,01 H 190 W 40 D 70 0,6 NF-K-IT , ,9 NF-K-IT , ,1 NF-K-IT , ,1 NF-K-IT , ,8 NF-K-IT-55/ , ,9 NF-K-IT , ,5 NF-K-IT , ,8 NF-K-IT , ,0 NF-K-IT , ,4 22

23 EMC-TECHNOLOGY Range A and V EMC Line choke (Three-phase-line choke) Current ratings from A Limitation of harmonics Safety part for PFC-installations Protection of VFDs operating on weak power-supplies Limitation of voltage-drops TECHNICAL DATA Rated voltage: 400 VAC at 40 C, Hz Rated current: 3-phase, A (see table) Overload capability: 2-times rated current with the turning on, afterwards 1,5-times rated current for one minute, once per hour Construction: according to EN (VDE 0570) Isolation class: up to 95 A: T40/B (130 C), from 124 A: T40/F (155 C) Short-circuit voltage: 4% Ambient temperature: -25 C to +85 C (above +40 C with power reduction) Terminals: screw terminals, terminal cross section (see table), PE (earthing) via screwed end Protection class: IP 00 (VGB4 up to 150 A) Dimensions: see table Type Rated current at 40 C Rated voltage (VAC) Inductivity (mh) Dimensions (mm) W H D Weight (kg) EPA3N , ,1 EPA3N , ,9 EPA3N , ,1 EPA3N , ,9 EPA3N , ,3 EPA3N , ,2 EPA3N , ,0 EPA3N , ,8 EPA3N , ,3 EPA3N , ,0 EPA3N , ,4 EPA3N , ,0 EPA3N , ,4 EPA3N , ,5 EPA3N , ,0 EPA3N , ,5 EPA3N , ,0 EPA3N , ,0 EPA3N , ,0 LINE CHOKE Special versions and other sizes on request! 23

24 CONTACTORS Range A and V 1) Contactors and motor protection 3-pole Type / 3-pole kw at 400V Current Dimensions (mm) W H D Weight (kg) GH15BN ,4 GH15CN 5, ,4 GH15DN 7, ,4 GH15ET ,4 GH15FT ,4 GH15GT 18, ,2 MOTOR PROTECTION RELAY MOTOR CIRCUIT BREAKER CONTACT., MOTOR PROTECTION GH15HT ,2 GH15JT ,2 GH15KT ,8 GH15LT ,8 GH15MT GH15NT GH15PT ,7 GH ,3 GH ,8 GH GH ,5 GH ,4 GH ,6 GH GH RTD32 Current range from 0,4 32 A RTD65 Current range from A RTD74 Current range from A RTD180 Current range from A C316R Current range from A C316V Current range from A INFORMATION GHA32 Current range from 0,1 32 A Short circuit and overload protection Phase loss protection ON/OFF function Status indication Our unique GH contactor line, RTD motor protection relays,gha motor circuit breaker are produced in one of the last European production plants and widely used for marine applications. This guarantees the highest quality and immediate availability. 1) on request 24

25 CONTACTORS Range A and V Vacuum contactors and circuit breakers 3-pole VACUUM CONTACTORS VACUUM CIRCUIT BREAKER Type/ 3-pole Voltage (V) Current Power (kw) Rated voltage (kv) Rated short-circuit breaking current (ka) Dimensions (mm) Pole center distance Width Height Depth Weight (kg) MVC77U032A ,5/16/20/32,5 150/ / / /36 MVC77U034A ,5/16 210/ / / /38 MVC77U036A SVC77U038A25 SVC77U MVC77U032A Upper terminal Vacuum tube Support insulator MVC77U034A MVC77U036A50 SVC77U038A Lower terminal SVC77U MVC77U032A MVC77U034A72 MVC77U036A72 SVC77U038A72 SVC77U Movable contact with bellows Flexible junction shunt Drive insulator INFORMATION The contactors as well as the circuit breakers provide state of the art superior vacuum technology. This assures long term, highly reliable operation. The contactors guarantees operating cycles and the circuit breaker switching cycles without any maintenance over the expected 25 years lifespan Opening spring Contact pressure spring Actuator coil Armature Stub shaft Synchronize shaft Interlocking pins Frame Auxiliary contacts VAC.-CON., CIRCUIT BREAKER Magnetic actuator (complete module) 25

26 SWITCHGEAR SOLUTIONS Range A and V Special solutions medium voltage Customised special solutions for the electrical drive business INFORMATION From the beginning, Igel Elektronik provides turn key solutions for the electrical drive business. Beginning with standard IP32 soft starter cabinets, the product range is continuously expanded with many types of features and a variety of products for a variety of applications. The professional engineering team and quality of the products generated an increasing demand for control and energy distribution cabinets. An optimized purchasing, production and logistic system enables cost and time efficient industrial production; Please ask your local Igel Elektronik representative for detailed technical information concerning our medium voltage switchgear solutions. WE OFFER SPECIAL SOLUTIONS MV Many years of experience in the medium voltage drive and distribution cabinet production Brand independent production Service and Engineering team for world wide operation Project engineering and consultation by experienced employees out of the medium voltage area Customised solutions Implementation of Control-, Protection- and Scada systems. APPLICATIONS Starter for asynchronous motors Starter for synchronous motors Starter for slip ring motors Power factor connection Energy distribution Factory acceptance test Marine or special approvals Load test Preliminary engineering Projecting Calculations Drawings Approval/modification drawings Highly qualified personal Commissioning Assembly and connection Full service package Trial operations Turn-Key-Solutions International Service Selectable production locations Certification/Approval Engineering service Equipment integration 26

27 SWITCHGEAR SOLUTIONS Range A and V OEM serial production Serial production and OEM production of switchgears for the mechanical engineering Competitive prices due to OEM production Combined test run of the switchboard, including drive unit Direct service and guarantee of the drive manufacturer Project engineering and consulation by experienced team from the drive engineering OEM production including stockkeeping for the customer Turn key solutions for many applications Customized solutions Variable combinations of different functions: - energy distribution - control - terminal sections - power factor connection - motor starter Variable in the adaptation of the space conditions Inplementation of control-, protection- and scada systems WE OFFER Marine or special approvals Quality assurance according to customers requirements Prototyping for approval Projecting Preperation of drawings according to customers requirements Quality trained specialised staff Commissioning Type-test on request Installation Turn-Key-Solutions International Service Production Made in Germany Engineering Services Equipment integration Approval certification service APPLICATIONS Pump control Crane control Wood working machines Construction equipment Compressors Cooling compressors (chiller) OEM SERIAL PRODUCTION 27

28 Igel Elektronik GmbH Industrieweg Sendenhorst Germany Fon: +49 (0) Fax: +49 (0)