ACCC. Aluminum Conductor Composite Core. High Tension Low Sag Conductors
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1 RELATIVE TO CONVENTIONAL CONDUCTORS Up to Twice the Current Carrying Capacity Greater & Reduced Sag Reduced Line Losses by 25% to 40% or more Increased Spans on Fewer & Shorter Structures High Resistance Corrosion Low CO2 Emission & Environmental Friendly ACCC Aluminum Conductor Composite Core High Tension Low Sag Conductors Manufacturer of ACCC Under Licence of
2 ACCC Aluminum Conductor Composite Core ACCC conductor (Aluminum Conductor Composite Core) is a high capacity, low sag conductor which consists of a carbon fiber composite core encased in a protective fiberglass sheath that is helically wrapped with high purity conductive aluminum strands. ACCC conductors combine efficiency and increased current carrying capacity to deliver more power with less losses based on equal conductor size and weight. Hence, ACCC conductors used widely for reconductoring to increase current carrying capacities, river and forest crosses in transmission and distrubion companies. ACCC conductors also preferred due to reduced line losses, high current carrying capacity, increased span with less structure for new transmission and distrubution systems. It was developed and patented by CTC Cable Corporation, now CTC Global. ACCC is a registered trademark of CTC Global. EMTA manufactures ACCC conductors under license of CTC Global. Up to twice the Capacity of AAC, ACSR and Others Increased Spans on Fewer / Shorter Structures Reduced Line Losses by 25% to 40% or more Greater & Reduced Sag Lower Overall Lifecycle Costs Corrosion Resistance Improved Longevity Installed by more than 150 Trasnmission & Distrubution companies worldwide, over km of commissioned lines at nearly 350 project sites,over 30 countries by A proven and appropriate technology for the modern grid. Greater, Lighter Weight, Reduced Sag The Hybrid Carbon Composite Core is 40% stronger and 70% lighter than a conventional steel core conductor, has 10 times less coefficient of thermal expansion, thus, greatly improving sag performance and the overall reliability of the grid. Longer Spans with Less Structures The greater strength, improved dimensional stability, and an effective self-damping and superior fatigue resistance capabilities allow for increased spans between fewer or shorter structures. By reducing the number or height of required structures, a serious reduction is created in the overall project cost and construction time while minimizing environmental impact. Ampacity ACCC carries twice the current of a conventional conductor making it ideally suited for increasing the capacity of existing transmission and distributions lines without the need to reinforce or replace existing structures, since the light Carbon Composite Core allows the use of 28% more aluminum without a weight penalty using compact trapezoidal strands. Reduction in Line Losses Under equal load conditions, the ACCC reduces line losses by 25 40% when compared to that of conductors with same diameter and weight due to its higher aluminum content, which is fully annealed Type 1350-O aluminum.
3 ACCC Aluminum Conductor Composite Core The aerospace grade carbon fiber composite core surrounded by glass fibers, encapsulated in specially modified high temperature resistant polymeric resin offers greater strength and line loss reductions. ACSR ZTACSR Round Aluminum Wires ACCC technology is based on replacing the heavy steel core of traditional electrical transmission conductors with a high strength, light weight carbon fiber composite core and is applicable for voltages range from 20 kv to 1000 kv or more (AC or DC). The lower Coefficient of Thermal Expansion creates less sag at high temperatures and is resists degradation from vibration, corrosion, ultraviolet radiation, corona, chemical and thermal oxidation, but most importantly cyclic load fatigue. ACSS/TW ZTACSR/TW ACCC Carbon Fiber Composite Core ACCC ACSR GAP Round Aluminum Wires Gap Sag and Temperature at 1600 Amps of Drake Size Equivalent Conductors AFLs Round Aluminum Wires Sag (mm) ACCC GAP Invar ACCR ACSS ACSR 2000 Economics of Efficiency Temperature ( C) Investments in the ACCC conductor will significantly reduce line losses and provide a higher Internal Rate of Return (IRR). Peak Amps Temperature at Peak Amps (ºC) Load Factor MVA Annual Line Losses (MWh) Line Loss Reduction (MWh) Value of Loss Reduction (at $77 / MWh) Generation Capacity to Supply Losses (MW) Value of Generation capacity Reduction at $1 million / MW CO 2 Reductions (Metrics Tons) Value of CO 2 Reduction ACSR 1, % ACCC 1, % $1,565, $8,020,000 63,513 $1,587,825 ACSS 1, % , ACCC 1, % ,022 72,976 $5,619, $28,800, ,572 $6,264,300 Key Assumptions Drake equivalent conductors 100km AC three phase line 230kV line, Load Factor 53 % Ambient temp. 30 C, wind speed 0.61m/s, Enissivity and Absorbivity 0,5 Value of reduction is based on Market Financial Settlement Center 2014 year rates in Turkey Co 2 $25/MT Cost of 1 MW generation assumed $ 1mn Benefits from Reductions in Line Loss Savings as high as ~$US1,57 mn and $ 5,6 mn per year from losses when compared to ACSR and ACSS respectively A reduction in line losses equates to a generation capacity of 8 MW and 28,8 MW and it corresponds to $8 and $28,8 mn for ACSR and ACSS respectively Reduction of 63,5 mt and 250,57 mt CO 2 corresponds to saving of $1,6 mn and $6,3 mn for ACSR and ACSS respectively
4 - - ACCC Aluminum Conductor Composite Core Investment Returns with the ACCC Conductor 100km investment project analysis shows return of ACCC Drake conductor investment over ACSR Drake assuming present value of losses with 10% interest rate. Structure changing, replacing advantages and other advantages that ACCC provides were not taken into consideration. An initial investment of US$ 2.1 mn in the technologically advanced ACCC conductor, generates US$9.81 mn of savings from the reduction in line losses over the first 15 year of service. Present value of saving due to losses is US$11.91 mn present value and US$9.81 mn saving when initial cost subtracted over 15 years. $ $ $ $ $ $ $ $ Initial cost difference of ACCC Drake and ACSR Drake is US$ 2.1mn $ $ $ $ Present value of saving minus initial capital $ $ $ $ $ $ $ $ $ $ $0 -$ (Year) sales@emtaconductor.com support@emtaconductor.com
5 ACCC Conductor Sizes ASTM ACCC Conductor Diameter Core Diameter Weight Core Related Cond. Rated 20 C 25 C 75 C 180 C *AC Ampacity ASTM Sizes (kcmil) (mm 2 ) (mm) (mm) (kg/km) (kn) (kn) (ohm/mile) (ohm/mile) (ohm/mile) (ohm/mile) 180 C 200 C Pasadena Ostrich (Oceanside) Linnet (La Jolla) ,014 1,067 Oriole (Oxnard) , ,033 1,087 Waco ,060 1,115 Laredo ,162 1,223 Irving ,279 1,347 Hawk (Hermosa) ,288 1,358 Dove (Dohney) ,410 1,485 Grosbeak (Goleta) ,537 1,620 Lubbock ,640 1,728 Galveston ,759 1,855 Drake (Del Mar) ,785 1,883 Curlew (Crescent) ,801 1,901 Plano ,813 1,913 Corpus Christi ,859 1,962 Arlington ,915 2,021 Cardinal (Carlsbad) ,990 2,101 Fort Worth ,067 2,182 El Paso ,111 2,229 ULS El Paso ,111 2,229 Beaumont , ,193 2,317 San Antonio ,278 2,407 Bittern (Balboa) ,332 2,465 ULS Bittern (Balboa) ,332 2,465 Dallas ,540 2,688 ULS Dallas ,540 2,688 Houston ,674 2,832 Lapwing (Laguna) ,664 2,820 Falcon (Sanoma) ,760 2,922 Chukar (Carmel) ,912 3,084 Chukar II (Capistrano) ,169 3,364 Bluebird (Big Sur) ,273 3,473 * Ampacity values based on 60 Hz, zero evelation, 90 sun altitude, 25 C ambient temperature, 0.5 Solar Absorbtivity, 0.5 Emissivity, 0.61 m/sec wind and 96 1,033 W/m 2, at corresponding surface temperatures. Coefficient of thermal resistance is for ASTM sizes.
6 ACCC Conductor Sizes International ACCC Conductor Diameter Core Diameter Weight Core Related Cond. Rated 20 C 25 C 75 C 180 C *AC Ampacity International Sizes (kcmil) (mm 2 ) (mm) (mm) (kg/km) (kn) (kn) (ohm/km) (ohm/km) (ohm/km) (ohm/km) 180 C 200 C Silvassa , , Helsinki Copenhagen ,017 1,070 Reykjavik ,032 1,086 Glasgow ,072 1,128 Casablanca ,173 1,235 Monte Carlo ,075 1,132 Oslo ,292 1,361 Lisbon ,284 1,353 Amsterdam ,419 1,495 ULS Leipzig (ULS Brussels-Ice) ,520 1,602 Brussels ,549 1,632 Stockholm 3L ,633 1,722 Stockholm 2L ,649 1,739 Warsaw ,751 1,847 Dublin ,790 1,889 Kolkata ,829 1,930 Hamburg ,834 1,935 Milan ,880 1,984 Rome ,935 2,043 Vienna ,007 2,119 Budapest ,088 2,205 Mumbai ,119 2,238 Prague ,126 2,245 Munich ,211 2,336 London ,264 2,392 Paris ,358 2,492 Bordeaux ,491 2,633 Antwerp ,598 2,748 Berlin (Madrid-Ice) ,713 2,872 Madrid ,721 2,880 Athens ,335 3,538 * Ampacity values based on 50 Hz, zero evelation, 90 sun altitude, 25 C ambient temperature, 0.5 Solar Absorbtivity, 0.5 Emissivity, 0.61 m/sec wind and 96 1,033 W/m 2, at corresponding surface temperatures. Coefficient of thermal resistance is for internaional sizes.
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