Ma g n e t s a n d Ge n e r a t o r s

Transcription

1 Ma g n e t s a n d Ge n e r a t o r s The Attachment Specialists Superior Products and Exceptional Service

2 Com p a n y In f o r m a t i o n History of Bateman Manufacturing Bateman Manufacturing was established in 1989 in Barrie, Ontario. At that time Bateman manufactured attachments for excavators, loaders and material handlers for the construction, demolition, and forestry industries. In 2002, Bateman moved to Orillia, Ontario and increased production of Orange Peel Grapples, and Demolition Grapples, introducing more products to the Recycling and Demolition industry. In 2011, Bateman moved to a 35,000 sq. ft. facility in Shanty Bay, Ontario in response to the increased demand for Bateman products. Today Bateman Manufacturing is proud to supply products both domestically and internationally. 35,000 Sq. Ft. Facility in Shanty Bay, Ontario Design and Fabrication Beginning with the design stage, all orders placed with Bateman are continually monitored by a dedicated team of professionals to ensure quality, reliability, and performance. Bateman has a wide range of in-house capabilities to assist in the design and fabrication of its products. These capabilities include plasma and torch cutting, fitting, welding, line boring, machining, assembly and painting. 1

3 Tab l e Of Co n t e n t s Diesel Generators Hydraulic Generators Hydra-Magnets Diesel Magnets Scrap Magnets...9 2

4 Die s e l Ge n e r a t o r s Diesel Engine Drive Magnet Generator Bateman continues to offer the scrap industry the best performing, most reliable generator on the market! All Bateman Self- Contained Diesel Engine Drive Generator Kits are supplied with all cables and controls. Match up our dependable generators with a Bateman Mag-Grab, Demo-Mag, Bucket Mag or Scrap Magnet. The Bateman Engine Drive Magnet Generator comes fully assembled and ready for installation with mounting brackets to fit on your machine. The installation kit includes HMI cable, Magnet cable, HMI controller and clipper switch for magnet activation. Our reliable brushless generators have many features which make them operator-friendly. Indicator Lights Located On Generator Easy To Use HMI Electronic Controller Easily Accessible Fuel And Radiator Fill Lift Eye Located On Top Of Generator A B C D E F G H I J K L A-Fuel Fill D-Electronic Controller G-Brushless Generator J-Glow Plug Button B-Lift Eye E-Magnet Plug H-Throttle K-Ignition Key C-Radiator Fill F-HMI Cable Plug I-Instruments Lights L-Hour Meter 3

5 Features and Specifications C B A Model Gen. Mag. Engine Controller Impulse Volt MAX Oper. A Length (mm /in) Weight Output Size HP&RPM Run Volt RPM Cond. B Width (mm /in) kg / lbs 9kW MagGen 9kW Ko h l e r 2 Cy l i n d e r Co m m a n d e r Pro CH730 Air Co o l e d Ga s 3600 RPM 9kW MagGen 9kW Ya n m a r 3TNV76-CSA 3Cylin d e r Diesel 3000 RPM 15kW Ma ggen 15kW Ya n m a r 3TNV76-CSA 3Cylin d e r Diesel 3000 RPM 20kW Ma ggen 20kW Ya n m a r 3TNV88-BDSA 3 Cy l i n d e r Diesel 3000 RPM 30kW Ma ggen 30kW Ya n m a r 4TNV88-BDSA 4 Cy l i n d e r Diesel 2500 RPM (in) Nom. Current C Height (mm /in) Elec tronic 100% Du t y Cyc l e Elec tronic 100% Du t y Cyc l e Elec tronic 100% Du t y Cyc l e Elec tronic 100% Du t y Cyc l e Elec tronic 100% Du t y Cyc l e 280 DCV 39 Am p s 280 DCV 39 Am p s 280 DCV 65 Am p s 280 DCV 86 Am p s 280 DCV 130 Am p s 3600 Air Co o l e d Liquid Co o l e d Liquid Co o l e d Liquid Co o l e d Liquid Co o l e d / / / / / / / / / / / / / / / / / / / /

6 Hyd r a u l i c Ge n e r a t o r s Hydraulic Drive Magnet Generators Bateman Hydraulic Generators are purpose built to provide dependable electric power to running your scrap magnet, Bateman Mag-Grab, Bateman Bypass/Power Grab, Bateman Demo-Mag or Bateman Mag-Bucket. These reliable generators are equipped with maintenance free, solid state, piggy back mounted controllers. A dedicated pump mounted on an auxiliary drive pad on the main pump provides trouble free performance and eliminates slow machine functions and off tracking. These issues are common to add-on priority control valve systems that share boom circuit flow. A standard 2 position D0-5 valve controls flow to the generator motor, subplate mounted and includes a cartridge relief valve for pressure control. Adjustable Power Output Limit Torque Limiting Six Selectable Lift/Drop Magnet Control Modes Integrated Real Time Performance Display Integrated Insulation Monitor Installation Kit Components Hydraulic Motor Adapter and 4 Jaw Coupling Magnet Generator with Solid State Controller 24 Volt DC Directional Control Valve, Sub- Plate Mounted with Relief Cartridge 65 Ft Magnet Cable with Heavy Duty Twist-Lock Connectors and Quick Disconnect Plug to Controller High Speed, High Pressure Piston Motor Matched to Application HMI Cable with Quick Disconnects to Connect to Controller Cab Mounted HMI (Human Machine Interface) Indicates Operating Status and Operator History. Includes Mounting Plate and Control Switch for Solenoid Valve 16-3 Cable for Solenoid Wiring Fuse Holder and 5 amp Fuse for Solenoid Power 5

7 Kit Contents and Specifications A B D C Model No. Mag. Impulse Volt. Optimum Speed Weight Overall length Dimensions (Gen. Output) of Size Run Volt. Speed Range kg / lbs w/ Motor (mm /in) Poles (in) Nom. Current (rpm min -max ) (mm /in) a b c d 9kW HydGen DCV 39 Am p s 9kW HydGen DCV 39 Am p s 15kW HydGen DCV 65 Am p s 15kW HydGen DCV 65 Am p s 20kW HydGen DCV 87 Am p s 20kW HydGen DCV 87 Am p s 30kW HydGen DCV 130 Am p s 3000 r p m r p m r p m r p m r p m r p m r p m / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /

8 Hyd r a -Ma g n e t Self Contained Auxiliary Powered Hydra-Mag The Hydra-Mag is a self-contained auxiliary powered magnet and hydraulic generator combination. Attach the hydra-mag to excavators set up with an auxiliary circuit to operate by use of the joystick control or button. Turn on the circuit, once the flow is at the generator the magnet will charge and begin attracting material. Turn off the circuit and the material will fall as the generator slows. The recommended flow ideal to drive the generator is 25 gal No Need To Install Generators Or Cables On per min. The hydraulic generator contains an onboard control valve that is preset for 21 gal to the drive motor. There is Multiple Machines Ideal For Lower Duty Cycle And Occasional a relief valve to protect the motor circuit in addition to what Contractor Use is on the machine to protect the auxiliary circuit. The Hydra- Mag contains a high pressure, high speed piston drive motor Flexible Tool For Fleet Use With Multiple with 4 jaw coupling directly mounted to the generator. Machines Easily And Efficiently Adds Magnetic Function To Excavators No External Electrical Hookup Brushless, Maintenance Free Generator Isolation Mount Tank Return Flow Control & Relief Manifold Assembly Pressure Hose 40, 48 and 57 Hydra-Mag Gen Size Magnet Size Weight Lifting Capacities #1 Heavy Melt #2 Heavy Melt Steel Turnings 9kW l b s 1150 l b s 680 l b s 380 l b s 15kW l b s 1750 l b s 1200 l b s 600 l b s 15kW l b s 2700 l b s 1775 l b s 850 l b s Generator Assembly Motor Mount & 4 Jaw Coupling Anti Cavitation Check Valve 25CC Hydraulic Motor Magnet, Aluminum Wound 7

9 Die s e l -Ma g n e t Self Contained Auxiliary Powered Diesel-Mag Bateman s New Diesel Magnet is designed for cleaning out ship holds and barges using the Ships Gear Grapples. It allows for wireless remote operation on the single hook ships cranes. The Diesel Magnet configuration can also be utilized for any crane application, including industrial Bridge crane applications for moving plate or large heavy steel product. The Diesel magnet provides immediate results, eliminating the need for electrical tracks and cable spools. Unload Plate Scrap (Flat Steel) difficult for the Ships Grapple to Grab Eliminates Need for Electrical Tracks and Cable Spools Can be Utilized for Any Crane Application Provides Immediate Results 8

10 Scr a p Ma g n e t s Dangling Magnets, Lifting Brackets and Magnet Rotators Bateman stocks a wide variety of scrap handling electro-magnets. Bateman also provides custom magnet configurations for all material handling applications. Standard lifting magnets are available in sizes ranging from 30 to 72. Fabricated Lift Magnet Model Size Dia Weight D.C. Amps KW Max. Lifting Capacities (kg / lbs) mm / in kg / lbs Volt. (cold) Req d #1 Heavy Melt #2 Heavy Melt Steel Turnings 34 LM / / / / / LM / / / / / LM / / / / / LM / / / / / LM / / / / / 1350 Please Contact us for Other Available Sizes and Specifications 360 Magnet Rotators w/ Internal Electric Slip Ring Top Hat Lifting Bracket Heavy Duty Magnet Rotator with Quick Change from Magnet Heavy Duty Rotating Lifting Eye 9

11 Con t a c t Us Contact Information Bateman Manufacturing 5 Winstar Road RR#1 Shanty Bay, Ontario, Canada L0L 2L0 P F General Inquiries mail@batemanmanufacturing.com Mark Vandenberg General Manager mark@batemanmanufacturing.com Fred Phillips Technical Sales fred@batemanmanufacturing.com Bateman Manufacturing is committed to providing the highest level of quality in its products and services. We provide a wide range of material handling equipment along with custom machinery to suit your requirements. All of our products are designed to deliver performance, reliability and value. Every product is backed by unmatched support to ensure your satisfaction. Compare our products and you will find Bateman products are better designed and more ruggedly constructed. 10

12 5 Winstar Road RR#1 Shanty Bay, Ontario, Canada L0L 2L0 P F